Shell Recharge SEV-40-03 Manual

Also See for Recharge:

Quick installation manual (20 pages)

Table of Contents

Contents

1 INTENDED USE
2 PARTS AND FEATURES
3 OPERATING INSTRUCTIONS
4 USER MAINTENANCE INSTRUCTIONS
- 4.1 Cleaning
5 INSTALLATION (WALL MOUNTABLE)
- 5.1 Moving and storage instructions
6 SPECIFICATIONS
7 TROUBLESHOOTING
8 ERROR CODES
9 CONNECTOR TYPE
10 IMPORTANT SAFETY INSTRUCTIONS
11 Documents / Resources
- 11.1 References
- 11.2 Download manual

Shell Recharge SEV-40-03 Manual

INTENDED USE

Do not use the product when either you, the vehicle or the product is exposed to severe rain, snow, electrical storm or other inclement weather.

If rain falls during charging, do not allow rain water to run along the length of the charging cable. It may cause the electrical outlet or charging port to become wet.

This product is intended to charge electric vehicles compatible with SAE J1772 AC Level 2 charging standard.
This product is intended for household use only. Not for use in commercial garages where a COMMERCIAL GARAGE is defined as a facility, or portion of a facility, used to repair of internal combustion engine vehicles, in which the area may be classified due to vapors of flammable liquids (gasoline) being present.
This product is not intended to work with electric vehicles that require an external ventilation system.
No liability will be accepted for damages resulting from improper use or non- compliance with these instructions.

warning NOTICE
This product is compatible with other brands electric vehicles, however a designated adapter must be purchased separately. Read your vehicle's user manual for more details.

PARTS AND FEATURES

PARTS AND FEATURES - Part 1

Grounded power plug
Display
Current button
Timer button
Main unit
Charging gun (SAE J1772)
Release lever
Plug cover
Storage case

PARTS AND FEATURES - Part 2

Display

Main unit's temperature
Charging time
Input voltage
Mode
Actual current output
Instantaneous power
Consumed power
Set current output

OPERATING INSTRUCTIONS

Connecting to the outlet

The product's maximum working current is 40A (model SEV-40-03).
Ensure the circuit breaker of the outlet or the GFCI outlet supports current of 50 A or more.
Ensure the outlet used is of NEMA 14-50
Fully plug the power plug into the outlet.

Charging parameter estimation

Required circuit / Breaker rating	Charger amperage	Estimated driving range added per hour of charging
18A	16 A	12 miles (19 km)
26A	24 A	18 miles (29 km)
35A	32 A	25 miles (40 km)
44A	40 A	30 miles (48 km)

Automatic charging

warning NOTICE

When connected to the outlet, the product starts charging few seconds after connecting the charging gun to the vehicle's charging socket.
The product automatically detects outlet voltage and maximum allowable input current of your vehicle.
The product switches off automatically once the vehicle's battery is fully charged.

Remove the plug cover .
Connect the charging gun's plug to the vehicle's charging socket. The current button indicator lights up green.
After few seconds, the product enters the Charging mode. The current button indicator blinks green.
To stop charging, press and hold the timer and current buttons for 2 seconds or unplug the charging gun .
Press the release lever and disconnect the charging gun from the vehicle's charging socket. Reinstall the plug cover .

Ready

Display

Operation
If time delay mode was not set, the product is ready to charge. Current button indicator lights up green.

Charging

Display

Operation
When charging is in progress, the current button indicator blinks green.

Manual charging - Setting the output current

Display

Operation

Press and hold the current button for 2 seconds to enter the output setting.
Press the current button repeatedly to select desired output current:
For 240 V: SEV-40-03
12 A ➔ 16 A ➔ 24 A ➔ 32 A ➔ 40 A
Release the button and wait for 2 seconds to confirm.
The product starts charging automatically few seconds after it is connected to vehicle's charging socket.

NOTICE: The voltage is detected automatically and cannot be changed by the user.

Manual charging - Setting the delayed charging time

Display

Operation
This mode allows to schedule a charge at night when the electricity rates are lower.

Press and hold the timer button for 2 seconds to enter the time delay mode. The display blinks.
Press the timer button repeatedly to set the delay time. Choose from 1 to 24 hours.
Release the button and wait for 2 seconds to confirm.

warning NOTICE: To cancel the time delay mode, press and hold the timer button for 2 seconds again. The time delay and the timer button indicators go off.

warning NOTICE: Using both vehicle and EV charger delayed charging may cause charging anomalies.

Display

Operation

The countdown starts when the delayed charging time is set. Current button indicator lights up yellow.
The charging time indicator shows the time remaining to start the charging.

Error

warning

Display

Operation
Operation error (see Error Codes chapter).
Current button indicator blinks red.

USER MAINTENANCE INSTRUCTIONS

Risk of electric shock! To prevent electric shock, unplug before cleaning.
Risk of electric shock! During cleaning do not immerse the electrical parts of the product in water or other liquids. Never hold the product under running water.

Install the plug cover before cleaning and/or storage.
Disconnect the charger from the wall outlet before cleaning it.

Cleaning

To clean, wipe with a soft, slightly moist cloth.
Never use corrosive detergents, wire brushes, abrasive scourers, metal or sharp utensils to clean the product.

This product can expose you to chemicals including Lead, which is known to the State of California to cause cancer. For more information go to: www.P65Warnings.ca.gov

INSTALLATION (WALL MOUNTABLE)

Moving and storage instructions

Do not store the product in hot place exposed to direct sunlight.

Never lift or carry the product by the flexible power cord or the EV cable. Carry by the main unit and support the cable with the other hand.
Handle the product with care to prevent damage to any of its components. Do not subject the product to strong force or impact. Do not pull, twist, tangle, drag or step on the product or any of its components.
Store the product in the provided storage case in a dry indoor area. Keep a way from children and pets.

SPECIFICATIONS

Model:	SEV-40-03
Rated input/output voltage:	240 V AC single-phase
Rated frequency:	50/60 Hz
Rated current:	40A (model SEV-40-03)
Charging connector:	J plug (SAE J1772)
Power plug type:	NEMA Type 14-50
Compatible outlet:	NEMA 14-50
Cable length:	Approx.25ft (7.5m)
Operating temperature:	-22 to 122ºF (-30 to 50ºC)
Storage temperature:	-22 to 140ºF (-30 to 60ºC)
Protection class:	Class I
IP degree of protection:	IP66 (main unit and charging gun
Net weight:	12.6 lb (5.7kg)
Circuit breaker rating:	44A (model SEV-40-03)

* The weight and dimensions may vary due to measurement errors. Please refer to the actual measurements.

TROUBLESHOOTING

Problem	Solution
The product does not switch on	Check if the product is properly connected to the outlet.
The product does not charge	Ensure the vehicle is turned off. Check if the product is properly connected to the vehicle and the outlet.
Current button indicator is not illuminated	Cycle utility power to the product by moving the circuit breaker switch to the "OFF" position and then back to the "ON" position. If the problem persists, call for service.
Display never shows "CONNECT", "CHARGING" or error icons	Cycle utility power to the product by moving the circuit breaker switch to the "OFF" position and then back to the "ON" position. If the problem persists, call for service.
Display never shows "CONNECT" when the product is connected to the vehicle	Disconnect the product's plug from the vehicle receptacle and then connect again. Ensure that the plug engages completely. Inspect the product's output cable and connector terminals for damage. If damaged, discontinue use immediately and call for service to have the damaged equipment replaced. Inspect the product for damage. If damaged, discontinue use immediately and report the problem to your nearest dealership.

ERROR CODES

Error code	Problem	Display notice	Solution
01	Product over-temperature	OVER-TEMP	The product will automatically stop charging. Wait until the product cools down, then use the product again.
02	AC input under voltage	LOW Vin	The product will automatically stop charging. Wait until the voltage returns to optimal range, then use the product again.
03	AC input over voltage	OVER Vin	The product will automatically stop charging. Wait until the voltage returns to optimal range, then use the product again.
04	Outlet is not properly grounded	UN GND	appears on the display . Switch off the product. Ensure the outlet is properly grounded. Contact qualified electrician if in doubt.
05	Output over current	OVER-CURR	The product will automatically stop charging. Switch the product off. Unplug the product from the vehicle and then from the outlet. Connect the product to the vehicle and the outlet. Set the correct output current.
06	Ground Fault alarm	GFCI ERROR	GFCI Protection: The charger is equipped with a Ground Fault Circuit protect Interruption (GFCI) reaction system to protect against electric shock. If the charger module detects an output ground fault, please ask dealer and manufacturer to check your EV.
07	Contactor stick/shake	RELAY-ERR	Fail on internal relay, please call our customer support.
08	CP error	CP-ERR	The product will automatically stop charging. Unplug the product from the vehicle. Troubleshooting, automatic recovery.
09	Leak self check error	LEAK-TEST	Fail on internal charger, please call our customer support.
10	The Charging time is too long	OVER- CHARGE	The product will automatically stop charging. Unplug the product from the vehicle, then use the product again.
29	Other error	SYS-ERR	Internal system error. Try to cut off the power and restart the charger. If problem can't be solved, please call our customer support.

warning NOTICE
If the above solutions did not solve the problem, Visit https://egevgoer.com or contact customer service.

CONNECTOR TYPE

The product is compatible with connector type 1 (J1772) only.

IMPORTANT SAFETY INSTRUCTIONS

INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR ELECTRIC SHOCK:
To reduce the risk of fire, connect only to a circuit provided with 50 amperes maximum branch circuit over current protection.

When using electric products, basic precautions should always be followed, including the following. This manual contains important instructions that shall be followed during operation and maintenance of the unit.

Read all the instructions before using this product.
This device should be supervised when used around children.
Do not put fingers into the electric vehicle connector.
Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation, or any other signs of damage.
Do not use the product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.
To avoid a risk of fire or electric shock, do not use this unit with an extension cord.

Risk of electric shock! Do Not Disconnect Under Load.

This product is intended only for charging vehicles not requiring ventilation during charging.

Do not expose to liquid, vapor or rain.

Risk of electric shock! Do not remove the cover or attempt to open the enclosure. No user serviceable parts inside. Refer servicing to qualified service personnel.

Do not use this product if there is any damage to the unit. Send the unit back to the manufacturer in the event the unit is not operational.

This product must be only plugged into 1-phase outlet. If you are in doubt, consult with your local electrician.
Do not touch the terminals or other current-carrying parts when your hands are wet.
Do not trample or drive over the product's cables.
Do not put any foreign objects into the enclosure.
Do not start the engine when the charging gun is still connected.
Do not use power generators as a power source for charging electric vehicles.
Do not plug the product into a damaged, loose or worn outlet. Ensure that the prongs on the plug fit snugly into the outlet.
Do not disconnect the product from the outlet when the vehicle is charging.
Do not use the product with adapters other than those indicated in this manual.
Do not use or expose the product to flammable or harsh chemicals or vapors.
Do not use or store the product in a recessed area or below the floor level. Position the product main unit at least 18 inches (46 cm) above the floor level.

GROUNDING INSTRUCTIONS

This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment grounding conductor and a grounding plug.
The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

shock hazard The lightning flash with arrowhead within a triangle is intended to tell the user that parts inside the product are a risk of shock to persons.

SAVE THESE INSTRUCTIONS

BEFORE FIRST USE

Keep any packaging materials away from children and pets these materials are a potential source of danger, e.g. suffocation.

Remove all the packing materials.
Remove and review all components before use.

EXPLANATION OF SYMBOLS

shock hazard The lightning flash with arrowhead within a triangle is intended to tell the user that parts inside the product are a risk of shock to persons.

Alternating current (AC).