Copeland iPro.Genius DAC Installation And Operation User Manual

Copeland iPro.Genius DAC Installation And Operation User Manual

Discharge air controller
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USER MANUAL
Discharge Air
Controller (DAC)
Installation and Operation User Manual
FW Version 1.04F05

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Summary of Contents for Copeland iPro.Genius DAC

  • Page 1 USER MANUAL Discharge Air Controller (DAC) Installation and Operation User Manual FW Version 1.04F05...
  • Page 2 Copeland 1065 Big Shanty Road NW, Suite 100 Kennesaw, GA 30144 USA 770-425-2724 • 1-800-829-2724 www.copeland.com Email: ColdChain.TechnicalServices@copeland.com...
  • Page 3: Table Of Contents

    7.4.2.1 Staged Cooling....................................... 18 7.4.2.2 Modulating Cooling ..................................... 19 7.4.2.3 Cooling OAT Lockout ....................................19 7.4.3 Heating Mode..........................................19 7.4.3.1 Staged Heating....................................... 19 7.4.3.2 Modulating Heating ..................................... 19 7.4.3.3 Heating OAT Lockout ....................................20 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 4 9.2 Terminal Number Descriptions ..............................32 9.3 Technical Specifications ................................. 35 9.3.1 Analog Inputs ..........................................35 9.3.2 Digital Inputs ..........................................35 9.3.3 Analog Outputs .......................................... 36 9.3.4 Digital Outputs ........................................... 36 9.4 Wiring........................................37 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 5 10.3 Relay Output Overrides with Visograph........................... 39 10.3.1 Analog Output Overrides with Visograph..............................40 10.3.1.1 To Override an Analog Output................................40 10.3.1.2 To Clear an Analog Output Override ..............................40 INDEX ..................................41 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 6: Introduction

    The DAC’s configuration can be programmed through the E2 front panel. The DAC was designed to be used with a Copeland supervisory controller, and one of these supervisory controllers is the only method for configuring the DAC. If there is no supervisory controller, the DAC can be standalone, but in reduce capacity.
  • Page 7: Mounting And Powering

    Figure 2-1 - DIN Mounting Powering the DAC Table 2-1 - DAC Enclosure Specifications Copeland supplies a wide variety of 24VAC transformers with varying sizes without center taps. Table 2-2 shows the On a DIN rail (EN 50022, DIN transformer sizes and are non-center-tapped.
  • Page 8: The Dac Power Wiring

    DAC and the transformer that supplies power to it is not enough to be of concern; however, it is very important NOT to exceed this maximum wire length or the controller will not operate correctly. 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 9: The Modbus Network

    The DAC uses an RS485 network connection to communicate with E2 site controllers. Wiring Types Copeland specs Belden #8761 shielded twisted pair cables for use as MODBUS wiring (or Belden #82761 and Belden #88761 for plenum installations).
  • Page 10: Connecting The Visograph

    Configuration of the physical inputs and outputs is also possible. Figure 3-3 - Visograph Buttons Figure 3-4 - Main Menu - Press 5 to Set Address 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 11: Modbus Termination

    The DAC has on-board termination capability. A single termination jumper is located next to the RS485 slave connector. If the DAC is located at the physical end of the MODBUS network, the termination jumper should be applied. ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 12: Input And Output Setup

    Digital Scroll Compressors) Local Supply Air Temperature (mandatory sensor - required Supply Temp Local for control) Zone Temp Network (DAC only) Network Space Temperature Auxiliary (2) Local Satellite Inputs used by E2 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 13: Wiring Analog Inputs On The Dac

    CAUTION transformer in order to prevent the inputs from malfunctioning or being damaged. Do not use the same secondary of the controller's power to power the sensors. ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 14: Wiring Digital Inputs On The Dac

    (see Table 4-2). All digital inputs are voltage-free and are intended to have dry contact devices connected. Figure 4-6 - Digital Input Connectors Figure 4-7 - Digital Input Wiring 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 15 Digital Input 14 (unsupported) Digital Input 15 (unsupported) Digital Input 16 (unsupported) Digital Input 17 (unsupported) Digital Input 18 (unsupported) Digital Input 19 (unsupported) Digital Input 20 (unsupported) Volt-free Digital Common ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 16: The Dac Outputs

    Primary Heat Stage 1-2 Primary Heat Stage Output Secondary Heat Stage 1-2 Secondary Heat Stage Output Reversing Valve Heat Pump Reversing Valve Output Auxiliary (2) Satellite Outputs Controlled by E2 Reheat Reheat Output 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 17: Wiring Digital Loads On The Dac

    The normally-open relay outputs on each connector share the same common and are not fused. Make sure to use the same voltage for all loads connected to the relays. Figure 4-11 - Relay Output Wiring ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 18: Wiring Analog Outputs On The Dac

    The DAC provides six opto-isolated analog outputs. Because the analog outputs are opto-isolated, they must be separately powered by a 24V supply. For the outputs to function properly, connect a 24VAC supply (separate from the controller’s main 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 19 Name Analog Output 1 Analog Output 2 Analog Output 3 Analog Output 4 Analog Out Common Analog Output 5 Analog Output 6 24VAC or 24VDC(-) 24VAC or 24VDC(+) Analog Out Common ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 20: Wiring Connection To Site Supervisor

    Wiring Connection to Site Supervisor Figure 5-1 - Site Supervisor Wiring 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 21: Dac Status Leds

    Check the E2 advisory log for details on the type communicate with the controller, you should see these lights of alarm. blinking regularly. If they do not blink regularly, there may be a problem with the network. ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 22: Software Overview

    (Fixed or Modulating), Indoor Fan, Cool Stages or Dehum Dehumidification is active Dehum Output, Reheat Output One of the following is active: Smoke Emergency Detected, Phase Loss Active, Fan Proof None Shutdown Failure 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 23: Space Temperature Control

    Cool Off-Delay maintain the supply air temperature at the active setpoint. parameter. A cooling stage will not be turned off unless it has satisfied its minimum run time. ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 24: Modulating Cooling

    Higher operating cost heat stages, e.g., gas or heating stages. electric heat, should be connected to the secondary heat outputs. The controller will always activate all primary heat sources before activating secondary heat sources. 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 25: Heating Oat Lockout

    (based on the season passed to the DAC from the E2 controller). • If desired, activation and deactivation delays may be set up for the DAC application for both heating and cooling mode. ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 26: Variable-Speed Fan Control In Cav

    100% were to turn ON, the VS fan setpoint. Additionally, the unit’s primary heating outputs may speed would increase to 95% (100% - 5%). be used to augment or replace the hot gas reheat function. 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 27: Enabling Dehumidification

    Dehumidification will be allowed again when the control temperature rises 2°F above this setpoint. ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 28: Reheat Output

    0%. When the space temperature falls to halfway between the active cooling and heating setpoints, the RAB damper will be at 100%. 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 29: Make-Up Air Control

    If the outside keep cooler air from entering, and open the damper when temperature sensor fails, economization will be disabled. ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 30: Smoke Detection

    Speed Fan Control in CAV for more details. the unit will not be able to turn on any heating or cooling stages. This sensor must be repaired immediately. 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 31: Dac Sensor Calibration Offsets In E2

    Enthalpy Compare economization strategy, if selected, will be disabled and the controller will revert to using the Enthalpy Setpoint method of economization. E2 Configured Applications - Select iProDAC Figure 7-6 - ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 32 Setup Screen in E2 - Ctrl + 0 Tab Menu Sensor Offsets Figure 7-8 - Enter the appropriate offset value (Figure 7-9). Sensor Offset Properties in E2 - C0: MORE Tab Figure 7-9 - 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 33: E2 Setup

    Connecting a DAC to an E2 unit requires the E2 to be version or above. 3.0 or above. Contact Copeland for upgrade information if the controller is a version prior to 3.0. Using DAC with a central E2 offers several benefits over...
  • Page 34: Add And Connect Dacs

    Network Setup menu, then  select - Network Summary. After choosing the MODBUS network (if applicable), press Enter and a screen will open that allows you set the 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 35: Viewing The Dac Status Screen

    Manager to be a MODBUS port. • Wrong FW Rev - This message is likely caused by the DAC having a firmware version older than the minimum revision required by E2 for communication. Replace the ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 36: Connections

    5 NO relays, 1 common and 2 volt-free (Neutral) Digital relay outputs 2 NO relays, 1 common Digital relay outputs (only for 215D versions) 5 NO relays, 1 common and 1 volt-free (Neutral) 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 37: Terminal Number Descriptions

    Supply Power for opto-insulated analog outputs at 24VAC or 24VDC(+) GND(-) Common opto-insulated analog output Opto-insulated digital input 1 Opto-insulated digital input 2 Opto-insulated digital input 3 Opto-insulated digital input 4 ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 38 Relay 4 normally open contact Relay 5 normally closed contact Relay 6 normally closed contact Relay 7 normally closed contact Common relays 4, 5, 6, 7, and 8 Relay 8 normally closed contact Not Used 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 39 Remote Display Connection for VISOGRAPH remote terminal (Vnr) Remote Display Connection for VISOGRAPH remote terminal (+) Remote Display Connection for VISOGRAPH remote terminal (-) Modem Reset Not Used Modem Reset Not Used ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 40: Technical Specifications

    If the digital inputs are used with voltage, use another transformer (do not use the same secondary CAUTION of the controller's power) in order to prevent the inputs from malfunctioning or being damaged. 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 41: Analog Outputs

    Verify the capacity of the output used. There is double insulation between the digital outputs and CAUTION the low voltage of the rest of the circuit. Do not use different voltages for the various groups of relays nor within each group. ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 42: Wiring

    Wiring Figure 9-1 - DAC Detail NOTE DI11 through DI20 (pins 51-60) are not available for use in the DAC controller. 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 43: Using The Visograph

    The status of the most common DAC outputs are shown on this screen: • Operation mode of controller • Heating/Cooling stages • Fan/Outdoor Damper Figure 10-4 - I/O Config - Analog Inputs Figure 10-2 - Status - Outputs ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 44: Relay Outputs

    5. Press ENTER to activate the new override state. 6. Press MENU to go back to main menu screen. Figure 10-6 - I/O Config - Analog Outputs Figure 10-8 - Overrides - Relay Outputs 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 45: Analog Output Overrides With Visograph

    The E2 interface may be used to activate fixed or timed overrides. The fixed overrides from E2 will not time NOTE out after one hour. The DAC will cancel any active E2 initiated overrides if it loses communication with the E2. ©2024 Copeland LP. 026-1727 R5 Discharge Air Controller Manual...
  • Page 46: Index

    I/O Points 1 Status Screen Independent Control 1 DAC 30 Indoor Air Quality 22 Supply Air Setpoint Reset 21 Input and Output Setup 6 Supply Temperature Control 16 Input Specs 35 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 47 38 Visograph Connectivity 5 Warnings Analog Inputs 8 Analog Outputs 11 Output Capacity 36 Transformers 36 Voltages 36 Wire Length 3 Wire Distance 3 Wire Gauge/Types 3 Wiring 13, 37 026-1727 R5 Discharge Air Controller Manual ©2024 Copeland LP.
  • Page 48 The contents of this publication are presented for informational purposes only and they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Copeland reserves the right to modify the designs or specifications of such products at any time without notice.

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