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Oilon RP-130 M Operation And Maintenance Manual

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  • Page 3: Table Of Contents

    Contents General 1.1. Forewords..................... 3 1.2. Conventions in this manual................3 1.3. Type labelling on Oilon burners..............4 1.4. General information..................5 1.5. Watching boiler room..................7 Burner operation 2.1. Burner operation on modulating burners............8 2.2. Oil circulation in the burner................ 11 2.3.
  • Page 4 5.3. Dismounting combustion head 150-models..........47 5.4. Oil filter......................49 5.5. Changing burner motor................50 5.6. Nozzle valve operation and maintenance..........52 5.7. Adjusting cam..................... 53 5.8. Oil regulator valve..................54 5.9. Trouble shooting hints................55 Technical data 6.1. Technical data.....................58 6.2. Flame detector.................... 60 2 (60) M3205 1230EN...

  • Page 5: General

    1. General 1.1. Forewords Thank you for using Oilon -products. We hope you are content with the product and our services. This manual is intented to guide the operation and maintenance of the product. We pursue to improve our products and services. Therefore we readily accept feedback on our operation and maintenance manuals.

  • Page 6: Type Labelling On Oilon Burners

    1.3. Type labelling on Oilon burners Example of type labelling POLTINKOODI ver. 2 Label element 1: Fuel Light fuel oil Heavy fuel oil Gas + light fuel oil Gas + heavy fuel oil Label element 2: burner size categorization Label element 3: method of control...

  • Page 7: General Information

    1.4. General information Burner features and general information BURNER CONTROL Oilon M - burners are fully automatic modulating burners BURNER APPLICATIONS Most heating appliances such as hot water boilers, steam boilers, air heaters and thermo fluid boilers APPLICABLE FUEL ● Heavy fuel oil, with max. viscosity 380 mm²/s (cSt) at a temperature of +50 °C...
  • Page 8 OIL ATOMIZING PRESSURE The normal operating pressure range of the fuel oil is 25-30 bar, 20 - 25 bar for light fuel oil However, depending on the operating conditions and the type of fuel oil that is used, it is possible to lower the minimum operating pressure by 20% and increase the maximum operating pressure by 10% if required.

  • Page 9: Watching Boiler Room

    ● Local regulations and requirements must be adhered to when installing or servicing burner. ● Correct installation and adjustment together with regular servicing are the most reliable guarantees of trouble-free burner operation. ● Install burner so that motor shaft lies horizontally. Do not install burner upside down.

  • Page 10: Burner Operation

    2. Burner operation 2.1. Burner operation on modulating burners Combustion air FAN ver. 3 Burner device has been provided with a fan, which is tailored to produce high and steady air pressure. This is required to get a flawless ignition and good combustion in a modern combustion chamber.
  • Page 11 If the burner shuts down, solenoid valve (NC) and main solenoid valves close, solenoid valve (NO) opens. Oil pressure is released from nozzle valve. Nozzle valve springback closes the needle valve in the nozzle and closes the oil flow in the nozzle. The oil quantity to be burnt (= burner capacity) is regulated by means of the oil regulator by throttling the oil return flow.
  • Page 12 11. Limit thermostat preheater 12. Flame detector 13. Temperature indicator 14. Solenoid valve, NC, normal position is closed, + throttle plug diam. 1,5 mm 15. Solenoid valve, NO, normal position is open 16. Oil regulator 17. Pressure switch 18. Nozzle valve 19.

  • Page 13: Oil Circulation In The Burner

    2.2. Oil circulation in the burner Oil circulation periods RP-130 M - 150 M, 250 M - 280 M B562ASHUTDOWN ver. 2 Shutdown period M3205 1230EN 11 (60)
  • Page 14 562APURGE ver. 2 Purging period B562AATOMIZING ver. 2 Atomizing period Components marked with a star symbol may be included or excluded according to class and customer requirements. 12 (60) M3205 1230EN...

  • Page 15: Additional Heating (Optional)

    2.3. Additional heating (optional) Additional heating keeps burner ready for use. Additional heater devices ensure oil fluency by keeping oil viscosity adequately low. When using heavy fuel oil Keep heating on at all times. If heaters are turned off, they must be turned on at least 2 hours before starting burner.
  • Page 16 Heating cartridges on nozzle valve Press cartridge in to opening. PATRUUNARPL ver. 2 Top view of the nozzle valve. PATRUUNARPL2 ver. 2 Heating pipes and hoses with heating cables Heating cables must run in direct contact with pipe surface. Loose cable does not conduct heat into pipings.
  • Page 17 Technical data Heating cartridge capacity See burner manufacturing card for capacity Heating cartridge dimensions See burner manufacturing card for capacity Heating cartridge electric cable 2500 mm Heating cable Self adjusting - capasity decreases as the pipe temperature rises. Heating cable capacity 230 V 45 W/m in +10 C°...

  • Page 18: Installing Burner

    3. Installing burner 3.1. Lifting the burner Lifting instructions for models 130-280 1. Protective cover 2. Protective cover 3. Lifting belt 4. Lifting pipe B507G ver. 1 1. Take off protective covers (1 and 2). 2. Place the lifting belt (3) to the lifting eyes and round the pipe (4). 3.

  • Page 19: Burner Installation

    3.2. Burner installation Mounting dimensions A482N ver. 3 1. Gasket 2. Mounting plate 3. Ceramic wool or similar 4. Refractory Burner type Dimensions in mm   RP-130M RP-140M RP-150M Burner mounting ● Prepare boiler front plate in accordance with the given dimensions. ●...

  • Page 20: Burner Hinges

    Install burner firmly. Vibrations may damage burner or its components. 3.3. Burner hinges Standard composition KAANTYVA ver. 3 As standard burner is hinged to the left. Burner can be modified to be hinged to the right by changing hinge pin positions. Switch off electric power from burner before swing-out.

  • Page 21: Example Of Oil Supply Diagram

    3.4. Example of oil supply diagram Oil supply diagram B552EI ver. 2 25 - Double closing valve A - Oil from tank B - Return line to tank C - Oil from pumping unit D - Pressure regulating valve Pay attention to instructions from the pump manufacturer when dimensioning the pipeworks.

  • Page 22: Installing Hoses

    3.5. Installing hoses Avoid torsion stress on hoses Leave neutral hose ends long enough LETKUKIREYS ver. 2 Use rigid pipe bends when necessary LETKUKIREYS2 ver. 2 LETKULIIKE ver. 2 Minimum bend radius Hose diameter Minimum bend radius ( r ) Ø...

  • Page 23: Aerator And Oil Filter

    3.6. De-aerator and oil filter KAASUNPOISTINMARINE ver. 2 A = Oil from tank B = Oil to tank Connection for oil line from filter to de- aerator is marked with ONE line ( I ) Connect for oil line from de-aerator to tank is marked with TWO lines ( II ) KAASUNPOISTINYHTEET ver.

  • Page 24: Electric Connections

    3.7. Electric connections Connections Connect burner according to the electrical diagrams delivered together with burner. Adhere to general and local standards and regulations as well as requirements set on the connections of electrical equipment. Burner equipment has to be equiped with a switch that allows it to be disconnected from the low-voltage supply mains.

  • Page 25: First Start-Up And Adjusting

    4. First start-up and adjusting 4.1. First start-up and adjusting Keep boiler door closed while starting burner and during burner operation. Before first start-up ● Check that boiler and it's components are in proper working order. ● Check that pipings are installed correctly and joints are tight and have no leaks. ●...

  • Page 26: Nozzle Capacity Charts

    18. Use oil flow meter to check maximum capacity. Maximum capacity is preadjusted at the factory. 19. Check that heaters are operational. 20. Test burner safety equipments. 4.2. Nozzle capacity charts Nozzle capacity charts Fluidics 12 W1 W1-250 W1-250 W1-225 W1-225 W1-200 W1-200...
  • Page 27 W1-650 W1-600 W1-650 W1-550 W1-600 W1-500 W1-550 W1-500 W1-450 W1-450 W1-400 W1-400 W1-360 W1-330 W1-360 W1-330 W1-300 W1-275 W1-300 W1-275 SUUTINTAULUKKO W1 VIS4 275-650 ver. 1 SUUTINTAULUKKO W1 VIS15 275-650 ver. 3 M3205 1230EN 25 (60)
  • Page 28 Nozzle capacity charts Fluidics 12 W2 W2-275 W2-250 W2-275 W2-225 W2-250 W2-225 W2-200 W2-180 W2-200 W2-180 W2-160 W2-145 W2-160 W2-145 W2-130 W2-130 W2-115 W2-115 W2-100 W2-100 W2-90 W2-90 W2-80 W2-80 SUUTINTAULUKKO W2 VIS4 80-275 ver. 2 SUUTINTAULUKKO W2 VIS15 80-275 ver. 3 26 (60) M3205 1230EN...

  • Page 29: For Example

    W2-700 W2-650 W2-700 W2-600 W2-650 W2-600 W2-550 W2-550 W2-500 W2-500 W2-450 W2-450 W2-400 W2-400 W2-360 W2-360 W2-330 W2-330 W2-300 W2-300 SUUTINTAULUKKO W2 VIS4 300-700 ver. 2 20 21 22 23 24 25 26 27 28 29 30 SUUTINTAULUKKO W2 VIS15 300-700 ver. 3 FOR EXAMPLE Oil viscosity Atomizing temperature...

  • Page 30: Adjusting Combustion Air

    4.3. Adjusting combustion air Servomotor SQM 50. cam switches The diagram shows the basic cam discs positions. A403S ver. 2 Cam switch positions are set at the factory during testing as follows: Burner shutdown Ignition load Load, when changing over from ignition load to partial load Partial load, when changing over from full load to partial load Full load ●...

  • Page 31: Adjusting Combustion Air Sqm 10

    Make a flue gas analyzis to verify adjustments. Do not release the switch C. Change in cam disc positions will damage servomotor, and change burner adjustments. 4.4. Adjusting combustion air SQM 10... Cam switch position in principle SQM 10...-motor ● A = adjusting key ●...

  • Page 32: Adjusting Pressure Drop In Combustion Head

    Difference between IV and V must be approx. 3-5°. Cam switches VI and VII are not in use. Make a flue gas analyzis to verify adjustments. 4.5. Adjusting pressure drop in combustion head Combustion head components 1. Flame tube 2. Adjustment ring 3.

  • Page 33: Adjusting Ignition Electrodes

    ● with heavy fuel oil: 4 mbar ● with light fuel oil: 3 mbar If adjustment ring position has to be altered in relation to diffuser disc, air velocity and quantity in combustion head will change. Check combustion values by flue gas analysis and, if necessary, adjust combustion air quantity to be adequate.

  • Page 34: Adjusting Oil Pump Ta, Uhe And Pon

    A459Z ver. 2 17 mm 8 mm 3,5 mm 12 mm 6 mm 4 mm 4.7. Adjusting oil pump TA, UHE and PON Oil pump TA -model A212ZTA ver. 3 1. Suction line connection 2. Oil to nozzle 3. Return line connection 32 (60) M3205 1230EN...

  • Page 35: Technical Data

    4. Pressure adjustment 5. Protective cap 6. Oil inlet pressure gauge port 7. Oil pressure gauge port (to nozzle) / air venting 8. By-pass plug Pump body includes a drilling to accept an electric preheater. Note!By-pass plug must be FITTED in when installing to M-burners Pump values The pump has a built-in pressure control system TECHNICAL DATA...

  • Page 36: Low Pressure

    Example B Model Oil temperature at Inlet oil pressure to Status pump burner M model 120 °C 2,9 bar LOW PRESSURE ! Pressure must be lifted over 3,8 bar Pump pressure adjustment 1. Use pressure adjustment screw. 2. Turn screw clockwise to increase the pressure. 3.
  • Page 37 Pump values TECHNICAL DATA PUMP SPF Max. oil inlet pressure to burner 5 bar Min. oil inlet pressure to burner 2,5 bar or higher depending on oil temperature at the pump. See illustration. Inlet oil temperature range: Heavy fuel oil 60 - 100 C°...

  • Page 38: Oil Pump And Pressure Regulating Valve Afi -Model

    4.9. Oil pump and pressure regulating valve AFI -model Oil pump, AFI -model PUMPPUAFI ver. 2 A - Oil to pump B - Oil from pump Pressure regulation valve A312B ver. 2 1. Oil from pump to nozzle 2. Oil from pump to nozzle, optional 3.

  • Page 39: Adjusting Oil Pump E -Model

    Adjusting supply oil pressure The following diagram shows required oil inlet pressure to burner. Check inlet pressure to burner from pressure gauge fitted to filter cover. A357C1 ver. 2 Recommended operating zone illustrated in marked area. Temperature in the diagram is atomizing temperature or temperature measured from pump.
  • Page 40 By-pass plug must be FITTED in when installing to M-burners By-pass plug must be REMOVED when installing to H and T- burners or burners without any index (RP-90). Pump values Oil pump provides steady oil pressure to nozzle. Pump has an in-built pressure regulation system. TECHNICAL DATA PUMP E-1069 Inlet oil viscosity range: Light fuel oil...

  • Page 41: Burning Light Fuel Oil

    A357CMARINEE ver. 2 Recommended operating zone illustrated in grey. Temperature curve = Oil temperature at ring line before pump Example A Oil temperature at ring line Inlet oil pressure to burner Status 65 C° 1,5 bar Example B Oil temperature at ring line Inlet oil pressure to burner Status  ...

  • Page 42: Preheater

    Pay attention to following: ● Turn off preheaters and heating elements when burning light fuel oil! ● Decrease atomizing pressure for optimal combustion result. Turn OFF preheater when using light fuel oil. 4.12. Preheater ● When burner is delivered with one preheater (6 kW), it has one temperature controller sensor and one limit thermostat sensor.

  • Page 43: Preheater Temperature Controller, Omron

    4.13. Preheater temperature controller, Omron Omron OMRON ver. 2 Function indicators Temperature Displays operative temperature unit, c indicates °C and f indicates °F. Display 1 Displays process value or parameter Display 2 Displays variable values such as set point Level -key, transfers to next level and back Mode -key, transfers between parameter Down -key, making changes Up -key, making changes...

  • Page 44: Changing Parameters Of Temperature Controller

    4.14. Changing parameters of temperature controller OMRONDIAGRAM ver. 3 Control in progress Control stopped Not in use in some models Level change You can return to Operation -level by resetting the programme to its initial state. From Calibration-level you can transfer to other levels only by switching off power.

  • Page 45: Temperature Controller Parameters

    You can transfer between parameters by pressing Mode -key. You can change parameters with arrow keys. 1. First set Operation -level parameters. 2. Move to Adjustment -level by shortly pressing Level -key. 3. Set Adjustment -level parameters. 4. Return to Operation -level by shortly pressing Level -key. 5.

  • Page 46: Preheater Limit Thermostat Settings

    Input type -parameter options ANTURIKAAVIO ver. 3 4.16. Preheater limit thermostat settings Limit thermostat is adjusted at the factory, and sealed with paint. Set value is +180°C . Limit thermostat has reset button. Use reset button if limit thermostat is not energized. Do not open the sealed locking screw.
  • Page 47 Do a flue gas analysis to verify adjustments. M3205 1230EN 45 (60)

This manual is also suitable for:

Rp-150m

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