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EVBox Troniq Modular Installation Manual

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Modular
Modular
Installation manual
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Summary of Contents for EVBox Troniq Modular

  • Page 1 EVBox T T r r oniq oniq Modular Modular Installation manual...
  • Page 3 EVBox T T r r oniq oniq Modular Modular Installation manual...

  • Page 5: Table Of Contents

    2.7. Safety labels on the packaging 3. Introduction 3.1. Important information 3.2. Scope of the document 3.3. Related documents 3.4. Product classification 3.5. EVBox Troniq Modular - Product presentation 3.6. List of tools 4. Transport and storage 4.1. Storage 4.2. Transport 4.3. Packed product handling 4.4.
  • Page 6 8.12.2. Phase rotation - AC socket option only 8.12.3. Grounding instructions 9. Install the EVBox Troniq Modular 9.1. Handling 9.2. Open the door of the EVBox Troniq Modular 9.3. Remove the lower plastic cover 9.4. Remove the bottom plate 9.5. Placing 9.6.
  • Page 7 14.1. Glossary 14.3. EVBox Troniq Modular - Dimensions 14.5. Disabled access 14.7. Preventive maintenance plan...

  • Page 9: Revision

    1. Revision 1. Revision Validation Created by Verified by Validated by Grosset-Grange N. Delair JM. Ourry E. Change history Revision Date Description Add delivered components Safety messages update D002186AA1 2021/12/03 Update of plinths installation Add Plastic cover removal Add heater connection Update bottom plate D002186AA2 2022/01/13...

  • Page 10: Safety Instructions

    2. Safety instructions 2. Safety instructions Read and observe the following safety precautions before you install, service, or use your EVBox Troniq Modular charging station. The installer must ensure that the charging station is installed in accordance with the relevant country-specific standards, and local regulations.

  • Page 11: Warning: Accumulation Of Gases

    2. Safety instructions • Read the user instructions delivered with your EVBox charging station and the User Manual for your electric vehicle before charging. 2.4. WARNING: Accumulation of gases Some electric vehicles require an external ventilation system to prevent the accumulation of hazardous or explosive gases when charging indoors.

  • Page 12: Safety Labels On The Packaging

    • This charging station contains no user-serviceable parts. The user must not attempt to service, repair, or relocate the charging station. Contact EVBox or your distributor for more information. • Make sure that the charging cable cannot be damaged (kinked, jammed, or driven over) and that the plug(s) do not come into contact with heat sources, dirt, or water.
  • Page 13 2. Safety instructions Label Location Description ATTENTION! Content to be checked in the presence of the carrier On the packaging Packaging not to be handled without a mechanical unloading device of forklift...

  • Page 14: Introduction

    The document is produced for information purposes only and does not constitute an offer binding upon EVBox. EVBox has compiled the contents of this document to the best of its knowledge. No express or implied warranty is given for the completeness, accuracy, reliability, or fitness for particular purpose of its content and the products and services presented therein.

  • Page 15: Product Classification

    EVBox DC products software D002625 EVBox Partner portal user guide The EVBox Partner portal is accessible via your local EVBox certified partner. 3.4. Product classification This product is classified as follows: Table 1. Classification EV supply equipment permanently connected to Power supply input the AC supply network.

  • Page 16: List Of Tools

    Some operations described in this manual may require a ladder or a stepladder. Refer to your local regulation regarding the working height and relevant safety instructions. Below is the list of the tools required (not included) to install the EVBox Troniq Modular: •...

  • Page 17: Transport And Storage

    Disconnect input power before removing the charging station for storage or relocation. Failure to follow these instructions will result in waiver of warranty and product damage. EVBox Troniq Modular has a built-in heater, with dedicated power supply (see Upstream requirements on page 38), to prevent condensation inside the cabinet.

  • Page 18: Packed Product Handling

    4. Transport and storage 4.3. Packed product handling Handling with a forklift Handle the packed product with a forklift. 4.4. Packaging removal CAUTION: Some operations described in this manual may require a ladder or a stepladder. Refer to your local regulation regarding the working height and relevant safety instructions. 1.
  • Page 19 4. Transport and storage Note: The left and right sides are the largest. Tool: PZ2 screwdriver 4. Remove the left and right side covers. 5. Remove the screws that hold the front and back sides. Tool: PZ2 screwdriver 6. Remove the front and back covers.

  • Page 20: Supplied Components

    4. Transport and storage 7. Remove the roof cover. 8. Remove the base protections. Tool: 8 mm wrench 4.5. Supplied components The packaging includes the following components: • Charging station • 2 x side plinths with 4 screws • 4 x lifting screws •...

  • Page 21: Evbox Troniq Modular Handling

    5. EVBox Troniq Modular handling 5. EVBox Troniq Modular handling 5.1. Handling with a forklift The EVBox Troniq Modular can be handled using a forklift. 5.2. Handling by crane The EVBox Troniq Modular can be handled by a crane. CAUTION: Some operations described in this manual may require a ladder or a stepladder.
  • Page 22 5. EVBox Troniq Modular handling 4. Remove the 4 M4 nuts that hold the roof support (front and rear side). Tool: 7 mm wrench. 5. Remove the roof support. Note: The roof support can be handled with lifting rings (included):...
  • Page 23 5. EVBox Troniq Modular handling 6. Screw in the 4 lifting rings (included): 7. Install the hooks and slings: Item Description Head link, 4 pieces (not included)
  • Page 24 5. EVBox Troniq Modular handling Item Description Connecting link for sling (not included) Sling with two loops (at least 1 m) (not included) Straight shackle or D-shaped (not included) Male eyelet (lifting ring) M10 (1.5mm), internal diameter 25 mm (included).

  • Page 25: Product Features

    6. Product features 6. Product features 6.1. Product parts Table 2. External view Illustration Description 15" touchscreen Charging cable (CCS2, CHAdeMO, depending on the configuration) T2 outlet (depending on the configuration) LED indicators Auto-retractable system Payment terminal (depending on the configuration)
  • Page 26 6. Product features Table 3. Internal view Illustration Description Protective Earth connection plate Circuit breaker...

  • Page 27: Product Type Guide

    6. Product features 6.2. Product type guide...

  • Page 28: Nameplate

    6. Product features 6.3. Nameplate There are two nameplates on the product: • Above the screen, inside the front door • On the right side, at the bottom Nameplate Description Product number Input power characteristics Output power characteristics Temperature operating conditions Place of manufacture Conformities 6.4.
  • Page 29 6. Product features Nameplate Description Product number Technical data Place of product manufacture...

  • Page 30: Technical Data

    7. Technical data 7. Technical data Electrical properties Table 4. AC input Technical Characteristics data Voltage 400 Vac +/- 10% range Number of 3P + PE phases 3P + N + PE (with AC Socket option, DC 18-XX2-XXX-XXX products). Frequency 50 Hz Nominal M120...
  • Page 31 7. Technical data Technical Characteristics data Reactive power (generated -10.1 kvar for 8 modules (240 kW) at 20°C capacitive) Peak efficiency Grounding TT or TN-S system : Maximum 210 kW (7 power modules) with AC socket option (DC 18-XX2-XXX-XXX products). : Depends on the grid voltage.

  • Page 32: General Specifications

    7. Technical data Table 6. DC output Technical data Characteristics Up to 240 kW (8 modules). Maximum 210 kW (7 Output power power modules) with AC socket option (DC 18-XX2-XXX-XXX products). Output power per module 30 kW Output voltage range 150 Vdc - 920 Vdc Up to 500 A per DC output (80 A per power Output current range...
  • Page 33 7. Technical data Table 9. Connector type Technical data Characteristics • CCS2 500A dry (limited in time and temperature). Mode 4 • CCS2 500A cooled cable, optional • CHAdeMO 125 A Mode 3 Type 2 socket (22 kW) Table 10. Cable reach Technical data Characteristics Mode 4...
  • Page 34 7. Technical data Technical data Characteristics • Floor space: 600 x 1050.2 x 2479 • Projected space: 866 x 1050.2 x 2479 mm Dimensions in mm (W x D x H) 600 x 1050.2 mm, floor space (also taking into account cables connectors and cable management projected on the floor) Packaging dimensions in mm (W x H x D)
  • Page 35 7. Technical data Technical data Characteristics Maximum power 24 W 4G/LTE 4G Modem, frequency band: 850 (22.99 dBm) / 900 (23.06 Communication standard dBm) / 1800 (23.31 dBm) / 1900MHz (22.72 dBm), Ethernet OCPP 1.6J, ready for update Communication protocol to OCPP 2.0.1 Table 13.

  • Page 36: Prepare For Installation

    Safety instructions on page 6 at the beginning of this manual before you install, service, or use the EVBox Troniq Modular charging station. The installer must ensure that the charging station is installed in accordance with the relevant country-specific standards and local regulations.
  • Page 37 8. Prepare for installation Note: Leave at least 600 mm on both side of the charger in order to ensure the connector is accessible.

  • Page 38: Cooling

    For people with reduced mobility (wheelchairs, etc.) see Disabled access on page 66. It is recommended to install the EVBox Troniq Modular on plain ground (no sidewalk). Note: Bollards should not interfere with the clearance around the charger (see Clearance on page 35 8.5.

  • Page 39: Clearance

    8. Prepare for installation 8.6. Clearance The EVBox Troniq Modular requires the following space for cable handling by users and for maintenance operations. Note: As the ventilation outlet is located at the back of the charging station, the free space at the back must be ventilated accordingly.
  • Page 40 8. Prepare for installation : Fixation holes x 4. Diameter: 16 mm. : 4 grommets (3P + N) for power supply (neutral for AC socket option).

  • Page 41: Route Power Supply Cables

    If the DC Smart Charging feature is used at the site to dynamically share the power loads between several EVBox DC Chargers, an Ethernet network must be installed to connect up the chargers. Ethernet cables must be separated from high voltage cable by: •...

  • Page 42: Electrical Requirements

    8.12.2. Phase rotation - AC socket option only This section does not apply to an EVBox Troniq Modular only equipped with DC plugs, which observes the balance of phase. It is required for the AC socket option (DC 18-XX2-XXX-XXX products), to help...

  • Page 43: Grounding Instructions

    8. Prepare for installation In the case multiple EVBox Troniq Modular stations with T2 plugs are installed in one site location, it is recommended to rotate the phase, as illustrated below, to avoid overloading the first phase. 8.12.3. Grounding instructions Observe the following rules for the grounding instructions: •...

  • Page 44: Install The Evbox Troniq Modular

    The charger must be protected against overturning. This protection must be maintained until final mounting. 9.2. Open the door of the EVBox Troniq Modular CAUTION: When opening the door, pull the handle firmly and completely, to prevent the cylinder touching the door.

  • Page 45: Remove The Lower Plastic Cover

    9. Install the EVBox Troniq Modular 1. Turn the handle cover. 2. Use the key to open the lock. 3. Pull the handle firmly and completely, to prevent the cylinder touching the door. 4. Turn the handle clockwise while making sure the cylinder does not dent the paint.

  • Page 46: Remove The Bottom Plate

    9. Install the EVBox Troniq Modular 3. Remove the plastic cover. Note: Store in place not exposed to the sun 9.4. Remove the bottom plate 1. Open the front door. 2. Locate the bottom plate:...

  • Page 47: Placing

    9. Install the EVBox Troniq Modular 3. Remove the four M5 nuts that hold the bottom plate. Tool: 8 mm wrench 4. Remove the plate: 9.5. Placing When the installation area is prepared, you can install and connect the charging station.
  • Page 48 9. Install the EVBox Troniq Modular 1. Use the cable bracket and the installation template removed in Packaging removal on page 2. Place the installation template: 3. Place the cable bracket on the foundation: 4. Drill the four holes according to the installation template: Drilling diameter: 12 mm.
  • Page 49 The installation support should be removed without any effort. This ensures that the anchor bolts are straight. 9. Maneuver the Troniq Modular to its location. 10. Place the charging station on the four threaded rods using the view through the opening on the side of the charger feet as a guide.
  • Page 50 9. Install the EVBox Troniq Modular Do not place your hand underneath the charger or inside the feet through the side openings. Failure to follow this instruction will result in serious injury. Pass the cables through the opening: 11. Affix four nuts and large washers (stainless steel recommended) to the exposed threaded rods and...
  • Page 51 9. Install the EVBox Troniq Modular 12. Tighten the four nuts according to the specified torque of the anchor bolts and nuts. Check that the charging station is stable. 13. Remove the grommets from the bottom plate: 14. Pass the cables through the bottom plate holes:...
  • Page 52 9. Install the EVBox Troniq Modular 16. Cut the grommets according to the cable diameter: 17. Insert the grommets through the cables: Note: Use lubricant (Yellow 77 type) to help insertion of the grommets.

  • Page 53: Electrical Connections

    9. Install the EVBox Troniq Modular 18. Check that the rubber grommet is well inserted in the bottom plate. CAUTION: Failure to observe this instruction will result in the ingress of water, dust or animals entering the charging station. 1: Rubber grommet 2: Bottom plate 19.

  • Page 54: Power Connection

    9. Install the EVBox Troniq Modular Power connection Terminal: N, L1, L2, L3 Table 14. Power connection Maximum Terminal Tightening Conductor Terminal Size terminal diameter torque width Extra Up to 300 Tubular 10 mm (0.4 32 mm 50 Nm (442 flexible mm²...

  • Page 55: Protective Earth Terminal

    9. Install the EVBox Troniq Modular Note: Neutral is needed for AC socket only. Switch state positioning Below the positioning of the state (ON, OFF) of the switch 9.6.2. Protective earth terminal Protective earth terminal location The protective earth terminal is located, when opening the front door, at the bottom of the charger.

  • Page 56: Protective Earth Connection

    9. Install the EVBox Troniq Modular Protective earth connection Terminal Terminal diameter Tightening torque Tubular lugs 8 mm 14 Nm 13 mm 9.6.3. Heater terminal Heater terminal location The heater terminal is located, when opening the front door, at the bottom of the charger.

  • Page 57: Heater Connection

    9. Install the EVBox Troniq Modular Heater connection Legend Description Size Phase 2.5 mm² max Neutral 2.5 mm² max 9.7. SUCCESS V4 - Connections 9.7.1. SIM card - Installation NOTE: only mini size SIM cards are supported (no pre-cutted SIM).
  • Page 58 9. Install the EVBox Troniq Modular 3. Remove the twelve M5 nuts that hold the cover: 4. Remove the cover: 5. Locate the SIM slot: 6. Insert the SIM card:...

  • Page 59: Success V4 - Ports

    The SUCCESS V4 screen has the following communication ports. Note: To share network between EVBox Troniq Modular, it is necessary to use the Ethernet port 1.b CAUTION: Do not use the Ethernet switch located at the bottom of the door.

  • Page 60: Install The Plinths

    3. Micro USB: Used for programming. 4. CAN: 2 RJ45 ports used for CAN communication between boards. 9.8. Install the plinths Illustration Description Left side plinths Right side plinths Front and rear plinths 1. Place the side plinths at the bottom of the Troniq Modular.

  • Page 61: Installation Report

    9. Install the EVBox Troniq Modular 2. Place the front and back plinths. 3. Screw the 2 x FHC M3 screws to hold the front and back plinths. 9.9. Installation report Once the installation is completed, fill the Installation report document (see EVBox Partner Portal).

  • Page 62: Commissioning

    10. Commissioning 10. Commissioning To start the charging station, follow the commissioning report (see EVBox Partner Portal). 10.1. Danger: risk of electric shock DANGER: Risk of electric shock. Even if SW1 is OFF, power supply is still present on the charger. Before servicing, switch off the power at the main breaker.

  • Page 63: Use The Evbox Troniq Modular

    The charger can be used by ordinary people (no special qualification or training is needed). The owner of the charging station shall provide to the customer with all the procedure, security and warning related information. The user interface description is described in the D002625 EVBox DC products software user guide (see EVBox Partner Portal).
  • Page 64 11. Use the EVBox Troniq Modular LED color What it means What to do • Contact your local The connector is unavailable. support. LED is red...

  • Page 65: Decommissioning

    Before the charging station is removed, switch off all power at the power supply cabinet. Secure the power supply cabinet and put up warning signs to prevent accidental supply of power. To remove the EVBox Troniq Modular station, follow the installation steps listed above in reverse order (see Install the EVBox Troniq Modular on page 40).

  • Page 66: Preventive Maintenance

    The actions concerned must be performed by an EVBox-approved service provider.. The owner of the EVBox Troniq Modular is responsible for the condition of the charging station, thus the laws concerning the safety of persons, animals, and property must be observed, as well as the installation regulations in force in the country of use.

  • Page 67: Appendix

    Abbreviations and acronyms Meaning Alternating Current Direct Current Electromagnetic Compatibility Electric Vehicle Human Machine Interface Isolation Monitoring Device Light Emitting Diode Miniature Circuit Breaker Near Field Communication Protective Earth Residual Current Device RFID Radio Frequency Identification 14.2. EVBox Troniq Modular - Dimensions...
  • Page 68 14. Appendix...
  • Page 69 14. Appendix...
  • Page 70 14. Appendix 14.3. Disabled access...
  • Page 71 14. Appendix 14.4. Preventive maintenance plan...
  • Page 72 This document is drawn up by way of information only and does not constitute an offer binding upon EVBox. EVBox has compiled the contents of this document to the best of its knowledge. No express or implied warranty is given for the completeness, accuracy, reliability or fitness for particular purpose of its content and the products and services presented therein.
  • Page 74 D002186AA3 © EVBox Bordeaux...