EVBox Troniq Installation Manual
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EVBox Troniq Installation Manual

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EVBox Troniq
Installation Manual
D000782AA6

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Summary of Contents for EVBox Troniq

  • Page 1 EVBox Troniq Installation Manual D000782AA6...

  • Page 2: Table Of Contents

    Content SPECIFICATIONS ......................3 TRANSPORT ........................5 Load .......................... 5 Packaging ......................... 5 Logistics ........................5 Warnings! ........................5 CIVIL ENGINEERING ......................6 Charger positioning (without Auxiliary power cabinet – APC) ......... 6 Charger positioning (with Auxiliary power cabinet – APC) ........7 Charger installation on site ..................

  • Page 3: Specifications

    1. SPECIFICATIONS Equipment without storage option: 50 kW 400 V +/- 10% 77 A (nominal) / 87 A (maximum) 54 kVA Grid connection 50 Hz 3P + N + T Neutral network TT or TN IT (optional) Output DC Charge DC 500 V / 120 A / 50 kW Mode 3: AC 400 V / 63 A / 43 kW Output AC Charge...
  • Page 4 Identification RFID, NFC (card or telephone), SMS, Keyboard Communication GPRS or Ethernet / OCPP 1.5; 1.6 RCBO 30 mA Type A; RCD 30 mA Type A + 6 mA detection; Internal electrical security MCB curve C/D Standby power 100 W consumption Efficiency at nominal output power...

  • Page 5: Transport

    The following commissioning requirements are given for information and do not commit in anyway, EVBox responsibility. The charger should be installed by a qualified installer, and be carried out "according to state of the art" and adapted to the specificities of the installation site and the own countries rules.

  • Page 6: Civil Engineering

    3. CIVIL ENGINEERING Charger positioning (without Auxiliary power cabinet – APC) As there are some limitations (including cables length), we recommend the following installation for the charger in relation to a parking space of 2500 mm width: Distance to the wall Wall à...

  • Page 7: Charger Positioning (With Auxiliary Power Cabinet - Apc)

    Charger positioning (with Auxiliary power cabinet – APC) As there are some limitations (including cables length), we recommend the following installation for the charger in relation to a parking space of 2500 mm width: Distance to the wall à Minimum: 600 mm to do not compromise the access to the rear socket type E or F as well as to the Auxiliary power cabinet (APC).

  • Page 8: Charger Installation On Site

    Charger installation on site The structural engineering is to be performed according to the rules of art, including: The concrete used must have a density of 350 kg/m and should be frost proof. The charger shall be secured to the ground and perfectly levelled. Indeed, a tilt gap left/right or front/rear can damage the permeability of the product.

  • Page 9: Charger Foundations Without Auxiliary Power Cabinet (Apc)

    Front side 3.3.2 Charger foundations WITHOUT Auxiliary power cabinet (APC): The different steps of installation are: Step 1: Dig a hole at selected location of minimum dimensions on the plan (> 720 mm x > 410 mm). The disbursement depth should be greater than 700 mm. Don’t forget to allocate room for the cables passage indicated in APPENDIX 2.
  • Page 10 Ground Sand Concrete Notes: Leave the upper sheet metal 0,5 cm over the concrete (outside), to leave the bottom nuts accessible. Before setting the charger the upper sheet metal has to be levelled. The lower sheet metal must be inside the concrete at least 4 cm. Step 3: Set up and install electric cables as stated in annex 2.

  • Page 11: Preparing And Installing The Charger Without Auxiliary Power Cabinet (Apc)

    Place concrete up to the ground level. The lower plate must be sealed at least 4 cm in the concrete. The five available threaded rods must have a height of 80 mm from the ground. Step 5: Allow it to dry for the time required. Note: If necessary, level the terminal support plate (raw aluminium) using the bottom nuts.
  • Page 12 Step 2: Remove the rear plate by unscrewing the two nuts shown with red arrows in the picture from below and from the front of the system. Step 3: Take off the front grommet cover (bezel) by removing the two screws shown in the picture by red arrows.
  • Page 13 Step 4: Bring the charger near to its final location in accordance with the transport safety notes "Transportation" (See chapter 2) Step 5: Remove the M12 nuts from the upper metal sheet and Install the charger over the 5 threaded rods which come out of the ground, it must pass through the 5 holes of the chassis, green arrows as shown bellow: Chassis fastening holes to the ground...

  • Page 14: Charger Foundations With Auxiliary Power Cabinet (Apc)

    Step 6: Rise the charger using a forklift and place it over the 5 threaded rods which come out of the ground. Lower it slowly. Step 7: Tight the M12 nuts provided, the maximum torque has to be between 40 and 50 Nm. Step 8: Route the electrical cables, and then install again the front grommet cover (bezel).
  • Page 15 Step 1: Remove the rear input cable cover from back of the charger as shown with two red arrows in the picture, the rear plate by unscrewing the three nuts from below as shown with orange arrows and the Meter and Input fuses lids. Triangle lock Meter Triangle lock...
  • Page 16 Step 2: In order to install the charger over the threaded rods, please follow all the steps as in the previous point, “3.3.1.2 Preparing and installing the charger WITHOUT Auxiliary power cabinet (APC)” Step 3: In this case, the electrical connection of the charger has to be done in the rear side, as shown in the next picture.

  • Page 17: Installation Directly With Chemical Anchor

    3.3.6 Installation directly with chemical anchor: * If the installation already has an adequate concrete floor or there is a problem to make a hole in the ground (ie. multi-storey car park) the Charger can also be installed by chemical anchor. Make sure to mark every hole of the charger over the floor Drill 5 holes on the floor for M12 threaded rod.

  • Page 18: Electrical Grid Connection

    4. ELECTRICAL GRID CONNECTION Electrical connection for charger without storage The electrical connection is the responsibility of customer and should be done by qualified person. The charger should be connected to an electrical grid: 3 Phases plus neutral (3P + N + PE) 400/230 V +/- 10% 50 Hz Neutral network TT or TN, (IT under option)

  • Page 19: Electrical Connection For Charger With Storage

    Electrical connection for charger with storage Follow all the instructions shown in the previous point “4.1 Electrical connection for charger without storage” but taking in account next values: A head switch capable of handling at least 80 A to electrically isolate the charger in case of maintenance.

  • Page 20: Special Attention Should Be Paid To The Ground Cable

    Special attention should be paid to the ground cable The ground impedance must be lower than 20 ohms in dry weather to ensure proper system operation. An earthing greater than 20 ohms load can cause unwanted stops. There should be an equipotential bond between the terminal and ground of the electricity supplier.

  • Page 21: Commissioning

    5. COMMISSIONING Opening procedure locks: To facilitate opening, remove the AC charging connector and the DC charging connector from their holders. Before opening, check that you have your Personal Protective Equipment. Page 21/34...

  • Page 22: Charger Restart Procedure Without Battery

    Opening/Closing: - There are 3 Eastern EU locks on the left flank of the charger - Open by ¼ left turn - Close by ¼ right turn Charger restart procedure without battery The restart/commissioning procedure is as follows: Set the D3 circuit breaker to OFF, if applicable Wait 10 seconds Switch circuit breaker D7 to ON Switch circuit breaker D7’...

  • Page 23: Connection Grid Terminal Block

    6. APPENDIX 1: CONNECTION GRID TERMINAL BLOCK Positioning the various power and communication connection terminals. Connection grid Connection to terminal block satellite * * Not used for standalone charger. Page 23/34...
  • Page 24 Photo of terminal X1: X1 Terminal (Connection grid terminal block ): ¾ Neutral : Neutral power input ¾ Phase 1 : Phase 1 power input ¾ Phase 2: Phase 2 power input ¾ Phase 3 : Phase 3 power input ¾...

  • Page 25: Cables Passage

    7. APPENDIX 2: CABLES PASSAGE - Input of the power supply cables without auxiliary power cabinet (APC) Connection grid Connection to terminal block + earth satellite units * (X1) Power supply cables The cables are to be pressed along the walls to reach the electrical terminal blocks located on the left and on the right side.
  • Page 26 * Not used for standalone charger. - Input of the cables that come to the charger with auxiliary power cabinet (APC) Auxiliary power cabinet cables Grid input cables Page 26/34...

  • Page 27: Dimensions

    8. APPENDIX 3: DIMENSIONS Charger dimensions without Auxiliary power cabinet (APC) Page 27/34...
  • Page 28 Charger dimensions with Auxiliary power cabinet (APC) Page 28/34...

  • Page 29: Connection Terminals Details: Power And Communication

    9. APPENDIX 4: CONNECTION TERMINALS DETAILS: POWER AND COMMUNICATION Page 29/34...
  • Page 30 1. 400 V GRID CONNECTION TERMINAL BLOCK: - Ground GRID: Max section: 95 mm², allows connection of the ground terminal - Neutral GRID: Max Section: 95 mm², allows connection of the neutral terminal - Ph1 GRID: Max section: 95 mm², allows connection of the phase 1 terminal - Ph2 GRID: Max section: 95 mm², allows connection of the phase 2 terminal - Ph3 GRID: Max section: 95 mm², allows connection of the phase 3 terminal 2.
  • Page 31 Charger electrical circuit diagram * Charger electrical circuit diagram with isolated type 2 socket * * This schemes are not representative of all the models. Page 31/34...

  • Page 32: Commissioning Validation Report

    10. APPENDIX 5: COMMISSIONING VALIDATION REPORT Company Charger number Serial number SIM card number Order number Verification Conformity Comments Casing in good condition, no damage. General condition and cleanliness of the structure is acceptable. Validation that the charger is level and flat to the ground as defined in the installation procedure.
  • Page 33 Make sure the ventilation air flow is correct and there is not any obstruction at the ventilation inputs and output grill. With all circuit breakers down, check presence of voltage at the main terminal block: Phase – Phase à~ 400 V Phase –...
  • Page 34 Switch ON circuit breaker D9 and close the door. Verify that the time displayed at the screen is correct and that the indicator lights for Signal connection and server connection are functioning correctly. If the indicators are not present (lit), verify the presence of the SIM card.

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