Inovance MD880-40D Series User Manual

MD880-40D Series
Active Line Module
User Guide
1. Overview
Thank you for purchasing Inovance MD880 series active line module.
The MD880-40D series low-voltage and low-power active line module features high power density, compact
structure, and high reliability. It has a voltage class of 400 V, with rated power ranging from 64 kW to 271 kW. The
power module, filter, controller, and detection unit of the line module are delivered separately to be integrated by
customers.
This user guide describes product information, installation instructions, and electrical connection. If you have any
question concerning the product function or performance, contact Inovance for technical support.
■ Document Acquisition
The user guide is not delivered together with the product. To purchase the user guide, contact the sales personnel.
2. Product Information
■ Model
Figure 1 Model description
■ Specifications and model selection
Table 1 Specifications and selection of MD880-40D series active line module
Application without overload
Active line module
Power module model
model
I I I S P
N N max N N
A A A kVA kW
ac dc dc
MD880-40D-0094-4 MD880-40M-0094-4 94 107 140 65 64
MD880-40D-0149-4 MD880-40M-0149-4 149 170 221 103 102
MD880-40D-0183-4 MD880-40M-0183-4 183 209 272 127 126
MD880-40D-0299-4 MD880-40M-0299-4 299 342 444 207 205
MD880-40D-0395-4 MD880-40M-0395-4 395 452 587 274 271
I :
Rated input (AC)/output (DC) current
N
I : Maintaining the max. output current for at least 10s (every 300s) upon start
max
S : Apparent power
N
P : Rated output power
N
I : Continuous output current in applications with light overload
Ld
P : Output power in applications with light overload
Ld
I : Continuous output current in applications with heavy overload
Hd
P : Output power in applications with heavy overload
Hd
P : Total loss of active line module
loss
Model
AC fuse
0094-4
DC fuse
AC fuse
0149-4
DC fuse
AC fuse
0183-4
DC fuse
AC fuse
0299-4
DC fuse
AC fuse
0395-4
DC fuse
■ Technical Data
Item
AC input voltage
*19012241A00*
Input frequency
Degree of voltage
19012241A00
Basic
unbalance
performance
Output voltage
Overload capacity
Operating efficiency
1
Power factor
Basic
performance
Total harmonics THD
Ambient temperature
Relative humidity
Operating
environment
Altitude
Storage temperature
Storage
Storage humidity
Vibration resistance
Mechanical
data
IP rating
Safety performance
Cooling method
Protective
Protective functions
functions
3. Electrical Wiring
The following figure shows the electrical wiring of MD880-40D series active line module integrated
kit.
Application Application Thermal
FROM-
Air
HSVM1
with light with heavy design
volume
overload overload power
I P I P P
Ld Ld Hd Hd loss m /h
3
A kW A kW kW
dc dc
103 62 81 48 1.60 178
164 98 128 77 2.55 297
201 120 157 94 3.15 331
328 197 256 154 5.12 420
433 260 339 203 6.77 700
Table 2 Fuse selection
Type Model (SINOFUSE) Specifications Quantity
RS306-1-W1Z-125A690V 125 A, 690 V 3
RS306-1-W1Z-160A690V 160 A, 690 V 2
RS306-1-W1Z-200A690V 200 A, 690 V 3
RS306-1-W1Z-250A690V 250 A, 690 V 2
RS306-1-W1Z-250A690V 250 A, 690 V 3
RS306-1-W1Z-315A690V 315 A, 690 V 2
RS306-1-W1Z-400A690V 400 A, 690 V 3
RS306-1-W1Z-450A690V 450 A, 690 V 2
RS306-1-W1Z-550A690V 550 A, 690 V 3
RS306-1-W1Z-630A690V 630 A, 690 V 2
Name Specifications
400 V system: 380 VAC to 415 VAC, ±10% (-15%, < 1 min)
47 Hz to 63 Hz
±3% of rated voltage at most
400 V system: 540 VDC to 720 VDC
Light overload: Operating continuously for 1 min every 5 min upon 110% ILd
Heavy overload: Operating continuously for 1 min every 5 min upon 150% IHd
More than 97%
> 0.99 (at rated power with full load)
THDI < 5% (rated power)
THDU < 5% (Rsc > 20)
-10℃ to +40℃ , derating required for temperatures between 40℃ to 50℃
5% to 95%, without condensation
≤ 1000 m: derating not required
> 1000 m: derating required
Max.: 4000 m
-40° C to +70° C
5% to 95%, without condensation
Compliant with vibration class 3M4 in GB/T4798.3
Steady-state sinusoidal vibration: 2–9 Hz, 3 mm
9–200 Hz, 10 m/s
2
Impact: 100 m/s , 11 ms
2
Module: IP00
Cabinet: IP21
Compliant with EN 61800-5-1
Forced air cooling (AF), compliant with EN 60146 for the module；
Natural cooling for the reactor
Providing protection against short circuit, overcurrent, overload, overvoltage,
undervoltage, phase loss, three-phase unbalance, and overtemperature
AC input
Buffer KM2
contactor
control
40D buffer units
Fault
output
Buffer contactor
Main contactor
Main KM1
contactor
control
Reactor feedback signal
Buffer contactor
control
Reset signal
Stop control
Main contactor feedback signal
Start control
E-stop
Figure 3 Electrical wiring
2
Table 3 List of deliverables
No. Name
HOFM-30 optical fiber Connected to HCU through the SLOT to provide multiple optical fiber interfaces
1
extension module for HCU.
Connected to line module U1 through the electrical interface to be used as the
2 HCU controller module
controller for MD880-40D.
Connected to the HCU through the network cable to perform parameter setting,
SOP-20 smart
3 software programming, start/stop control, and communication relay on the
operating panel
active line module (including the operating panel base).
4 Main contactor Used to control switch-on/off of the three-phase incoming cables.
Reactor on the power
5 Small reactor of LCL filter
grid side
Reactor on the line
6 Large reactor of LCL filter
module side
7 Active line module Power module of the active line module
8 Buffer components Providing DC bus buffer circuit for the active line module
9 Capacitor module Three-phase capacitor module
Synchronous voltage module to collect incoming voltage for the active line
10 HSVM-10
module
◆ T
able 2 lists recommended fuse models.
◆ Table 3 lists the deliverables. Components not listed are to be configured by customers.
◆ The terminal block is not available for the capacitor module of the bolt fixing terminal. Perform
NOTE wiring based on the label of the copper busbar.
4. Technical Data for Installation
■ Dimensions of the line module
1) H3
Figure 4 H3 dimensions (unit:mm)
Structure Line module model
H3 MD880-40M-0094-4
2) H4
Figure 5 H4 dimensions (unit:mm)
Structure Line module model
MD880-40M-0149-4
H4
MD880-40M-0183-4
DC bus (+)
DC bus (-)
3
Description
Wiring hole diameter
M6
Wiring hole diameter
M10