Raytools XC4000T Series User Manual
Raytools XC4000T Series User Manual

Raytools XC4000T Series User Manual

Tube cutting system

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XC4000T SERIES
Tube Cutting System - User Manual

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Summary of Contents for Raytools XC4000T Series

  • Page 1 XC4000T SERIES Tube Cutting System - User Manual...
  • Page 2 For the benefit of our customers, we will constantly try to ensure that the products we develop comply with the latest technology. Raytools AG Email: sales@raytools.com Website: www.raytools.ch Raytools AG © Copyright V1.0 www.raytools.ch...
  • Page 3 Read and understand basic safety instructions and operations. ▪ Users must have studied the relevant regulations and safety instructions and understand the possible hazards. ▪ Comply with relevant regulations and implement corresponding protective measures. Raytools AG © Copyright V1.0 www.raytools.ch...
  • Page 4: Safety Instructions

    Storage and Transportation ▪ Observe the storage temperature range allowed by the technical data. ▪ Take reasonable measures to prevent fire, vibration or impact. ▪ Do not store in or near the magnetic field. Raytools AG © Copyright V1.0 www.raytools.ch...
  • Page 5: Table Of Contents

    3.3 Laser dotting ............................27 3.4 Gas pressure setting ..........................28 3.5 Forward/Back ............................28 3.6 PT LOC/Pt CONT ............................. 29 3.7 Count Manager ............................29 3.8 Loop Setting ............................30 3.9 Coordinate Info ............................30 Raytools AG © Copyright V1.0 www.raytools.ch...
  • Page 6 Network communication failure/network communication interruption ........49 Capacitance sensor disconnected/TRA disconnected or lower end falling off ......49 Follow-up jitter/follow-up overshoot phenomenon ..............49 The capacitance value fluctuates greatly ..................49 Motion axis alarm following error ....................50 Raytools AG © Copyright V1.0 www.raytools.ch...
  • Page 7: Quick Start

    The main interface of the software is one of the common interfaces, and there are many operation areas as shown in the figure below: 1) Commonly used toolbars 2) Part function shortcut area 3) Part graphic display Raytools AG © Copyright V1.0 1 |50 www.raytools.ch...
  • Page 8: Common Toolbars

    As shown in the figure below, the entire toolbar is divided into two interfaces: CNC and file, etc. Select different paging to render different contents. File: The file interface contains software parameter backup and fault information saving. 2.2. 1 File Raytools AG © Copyright V1.0 2 |50 www.raytools.ch...
  • Page 9: Return To The Origin

    Open the software. After entering the software, click the Return Origin button under the CNC interface. Users can select single axis to return to zero, or users can set all axes to return to origin, or set rotating axes to return to origin synchronously, etc. in the Return to origin setting. Raytools AG © Copyright V1.0 3 |50...
  • Page 10: Motion Setting

    After checking, click the return to origin button, and the return to origin type and return to origin sequence will pop up. When returning to origin, users must ensure that the limit/origin sensor is normal, and then click to start returning to origin, as shown in the figure below: 2.4 Motion Setting Raytools AG © Copyright V1.0 4 |50 www.raytools.ch...
  • Page 11 Automatic control of dust extraction before pa...: Check this function to start cutting and dust extraction will automatically act. Weld Recognition: identify the position of pipe weld seam, select sensor identification, or camera to take pictures Raytools AG © Copyright V1.0 5 |50 www.raytools.ch...
  • Page 12: Arc Detect

    This error can be used as the basis for adjusting the servo. If the actual feedback trajectory is consistent with the drawn trajectory and the actual circle cut out is not round, the mechanical clearance needs to be adjusted. Raytools AG © Copyright V1.0 6 |50...
  • Page 13: Assist Functions

    For example, round tubes can only be centered at two points, square tubes can all support the five kinds mentioned above, and angle irons currently only support single-sided and two-sided centering. Centering methods must be selected correctly, otherwise the hitting of the laser head will occur. Raytools AG © Copyright V1.0 7 |50...
  • Page 14 Channel steel: centering on both sides and centering on two points. ▪ H steel: centering on both sides and centering on two points. ▪ Round tube, ellipse tube, obround tube: four-point centering. Raytools AG © Copyright V1.0 8 |50 www.raytools.ch...
  • Page 15 X manually moves to the center position of the pipe, then click to obtain the lower horizontal angle and center coordinate X, and then import the standard pipe nesting result drawn by TubeKit. It is recommended to use rectangular pipe (40 × 40) without R angle. Raytools AG © Copyright V1.0 9 |50...
  • Page 16 Then, manually move the X axis to the top of the standard pipe and visually check the center position. Click to obtain the X center coordinates, then import the standard pipe nesting result drawn by TubeKit, and click to start to check center. Raytools AG © Copyright V1.0 10 |50...
  • Page 17: Security Configuration

    ... limit. This value will only take effect after the chuck avoids, and the Y positive The Second PosLimit soft limit before avoidance still depends on the first soft limit. Raytools AG © Copyright V1.0 15 |50 www.raytools.ch...
  • Page 18 XC4000T Tube Cutting System-User Manual B: Cylinder movement avoidance/beam movement avoidance Raytools AG © Copyright V1.0 16 |50 www.raytools.ch...
  • Page 19 For details, please refer to the diagram below: Raytools AG © Copyright V1.0 17 |50...
  • Page 20 Rear card position before avoid Front card position before avoid rear front front rear card card card card Rear card position before avoid Front card position before avoid Relative distance of avoid Raytools AG © Copyright V1.0 18 |50 www.raytools.ch...
  • Page 21 After the calibration is completed, click One key up, and the support will rise to the set calibration height. Part lift waiting position Support drop position. BlankingAxis1-Z1 Distance between blanking support shaft 1 and cutting head. Raytools AG © Copyright V1.0 19 |50 www.raytools.ch...
  • Page 22: Calibrate

    1. Users can check whether the calibrated capacitance curve is normal. 2. Weather the capacitor jog is suitable. For example, when the calibration touch plate alarm cannot be cleared, users can click Reset Capacitance to recalibrate the capacitance curve. Raytools AG © Copyright V1.0 20 |50 www.raytools.ch...
  • Page 23: Height Adjuster

    1mm away from the plate and then lift to the set height to ensure the accuracy of the height. If the follow-up height is less than this value, the cutting head will Raytools AG © Copyright V1.0 22 |50...
  • Page 24 Acc time 50ms Acceleration time in automatic mode. Follow system delay Parameter name Default Value Remark Servo feedback delay (Value by self-tuning Z-axis servo feedback). Height sensor delay (Z-axis self-tuning feedback value). Raytools AG © Copyright V1.0 23 |50 www.raytools.ch...
  • Page 25 10ms as a result of self-tuning, it is necessary to improve the position loop gain and appropriately increase the system rigidity to ensure that the feedback delay of the servo system on the Z axis does not exceed 10ms before it can be used normally. Raytools AG © Copyright V1.0 24 |50...
  • Page 26: Mode Function

    The step unit of U U2 is angle. Both point low speed and high speed are limited by dry run speed, where the point speed distance of the extended axis is effective for the point motion of all configured auxiliary axes. Raytools AG © Copyright V1.0 25 |50 www.raytools.ch...
  • Page 27 The point axis of the machine tool controls the movement direction: If the set direction is consistent with that shown in the figure, and the beam is more deviated, change the axis direction in the G code configuration. Raytools AG © Copyright V1.0 26 |50...
  • Page 28: Manual Debugging

    Burst pulse delay: the time to beam out. Burst pulse power: laser peak power to beam out. Burst pulse frequency: laser signal frequency to beam out. Burst pulse duty: laser signal duty to beam out. Raytools AG © Copyright V1.0 27 |50 www.raytools.ch...
  • Page 29: Gas Pressure Setting

    Click on dropdown button of Oxygen to select the gas used for cutting. The gas pressure used must be configured in the configuration tool to be selected, otherwise the button will be gray and not available. Forward/Back Raytools AG © Copyright V1.0 28 |50 www.raytools.ch...
  • Page 30: Loc/Pt Cont

    Click Manage in Processing Control of the main interface-Set planned number of machining-Clear the number of completed machining workpieces-Select the required prompts after completing the processing plan (no action/pop-up prompts/pop-up prompts and stop processing), then the system will automatically count after starting processing. Raytools AG © Copyright V1.0 29 |50...
  • Page 31: Loop Setting

    Machine coordinate: The position of the reference mechanical zero point, after the axis returns to origin. Workpiece coordinate: The coordinates of the zero point of the workpiece referenced by the workpiece during cutting. Follow-up offset: The deviation between the sent instruction and the actual position of the machine. Raytools AG © Copyright V1.0 30 |50...
  • Page 32: Reset Capacitor

    : Add an instruction after the currently selected instruction. : Swap the current selected instruction and the previous instruction in sequence. : Swap the current selected instruction and the subsequent instruction in order. Raytools AG © Copyright V1.0 31 |50...
  • Page 33 XC4000T Tube Cutting System-User Manual : Delete currently selected instruction. : Delete all instructions in Loading Process. : Save the instructions in Process Edit. Raytools AG © Copyright V1.0 32 |50 www.raytools.ch...
  • Page 34 In, the feed 1 rises and the feed 2 Custom process (parallel) judges that there is a signal rises from sensor 2. Loading cylinder 1 lowers up Place after the end of the part Feed cylinder 2 descends Raytools AG © Copyright V1.0 33 |50 www.raytools.ch...
  • Page 35: Process Interface

    Users can add the corresponding pop-up window to the corresponding pop-up window The material and the thickness under the selected material, as shown in the figure below, add SS as an example: B. After SS is added, the thickness needs to be added: Raytools AG © Copyright V1.0 34 |50...
  • Page 36: Layers

    Z-axis fixed height position cutting, can only cut round pipes but cannot Fixed height cutting follow. Common cutting Common cutting without piercing. Pierce There will be piercing when cutting after checking. Raytools AG © Copyright V1.0 35 |50 www.raytools.ch...
  • Page 37: Cutting Parameters

    The larger the value, the higher the average light emitting power. 100% can be considered as that the average power is equal to the peak power. Raytools AG © Copyright V1.0 36 |50 www.raytools.ch...
  • Page 38: Power Curve

    2-3m/min, the duty cycle is 60%; When the cutting speed is 9-10 m/min, the duty cycle is 100%. The software's default power curve can meet most conventional processing needs, so customers can make fine-tuning based on the software's default curve. Raytools AG © Copyright V1.0 37 |50...
  • Page 39: Pierce

    If users need to save the medium outline process, please go to the medium outline interface and click the export button and save it here. The same operation for import. Raytools AG © Copyright V1.0 38 |50...
  • Page 40: Material Library Configuration

    There are 7 kinds of existing materials listed. If other kinds of materials need to be added, please click Add to add sheet name and thickness. Note: material names can’t be the same. Raytools AG © Copyright V1.0 39 |50...
  • Page 41: Common Alarm Solution

    CNC interface, Find the capacitance sensor and click to enter. Then find the reset capacitor and click [Reset Capacitor]. According to the prompts, users need to perform automatic calibration again, as shown in the figure below. Raytools AG © Copyright V1.0 46 |50...
  • Page 42: The Sensor Is Not Connected, And The Data Cable Is Disconnected With Alarm

    100. If it exceeds the normal value, it needs to be checked in the following way). ②. Check whether the cutting head nozzle is loose. ③. Check whether the connection between the amplifier and the TTW cable is loose or whether there is dust at the Raytools AG © Copyright V1.0 47 |50...
  • Page 43: Communication Network Failure

    2. If the slave station shows that the communication of EDS3000 module is interrupted, users need to exit the system and check Restart Kernel before re-entering the software, as shown in the figure below. Raytools AG © Copyright V1.0 48 |50...
  • Page 44: Network Communication Failure/Network Communication Interruption

    3. Is the solenoid valve connected to the diode according to the regulations. 4. Servo brake controlled by relay, whether the power supply of brake is single power supply. Raytools AG © Copyright V1.0 49 |50...
  • Page 45: Motion Axis Alarm Following Error

    Then check that the driver does not have a braking resistor. For drivers above 1kw, it is best to add a braking resistor of about 300w50 ohms. Raytools AG © Copyright V1.0 50 |50 www.raytools.ch...

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