Related Manuals for Raytools BW210 Series
Summary of Contents for Raytools BW210 Series
- Page 1 BW210 SERIES Low Power Laser Welding Head User Manual Email: sales@raytools.com Website: www.raytools.ch...
- Page 2 2022/4/8 2022/4/8 manual Thank you for purchasing this product from RayTools. The user manual includes detailed introductions for using BW210. IF there is any other question, contact us without worry. Please read this manual carefully before using the welding head and other BW210-related equipment, which enables users to use it better.
- Page 3 ▪ Read and understand basic safety instructions and operations. ▪ Must have studied the relevant regulations and safety instructions and understand the possible hazards. ▪ Comply with relevant regulations and implement corresponding protective measures. RayTools AG © Copyright www.raytools.ch...
- Page 4 Storage and Transportation ▪ Observe the storage temperature range allowed by the technical data. ▪ Take reasonable measures to prevent fire, vibration, or impact. ▪ Do not store in or near the magnetic field. RayTools AG © Copyright www.raytools.ch...
- Page 5 2.5 CCD Adjustment ........................9 3 Maintenance ....................10 3.1 Cover Glass: Installation and Disassembly ................10 3.2 Cover Glass Cleaning ......................11 3.3 Collimation Lens Maintenance ....................12 3.4 Focus Lens Maintenance .....................13 3.5 Consumables: Material Code ....................14 RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 6 ▪ drawer style holder for cover glass ▪ efficient water cooling system ▪ high-quality gas flow design ▪ various options of fiber interfaces ▪ diversified expansion modules ▪ reliable sealing design RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 7 1.2 Structure Diagram Fiber Interface CCD Interface Collimation Module Beam Combiner Focus Module Cover Glass Air Knife Fig. 1-1 Product Structure RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 8 As tip assembly of the product (Series BW210) is selected by customers, before installation, please ensure the package includes these modules of tip assembly: coaxial nozzle, air knife, and side blow. The laser head and tip assembly shall be locked firmly with M3x10 hex cap screws, as shown below: RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 9 Suggestion: For a stable welding effect, please Install the laser head perpendicular to the processing surface, and ensure that the laser head is locked, with no shaking while processing. Mounting Holes Diagram 100:150 as an example – with CCD Interface RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 10 CCD connection module Standard C/CS interface Model description Take BW2103FA4B as an example: BW210 Series BW210 Power rating of the welding head: 3KW Wavelength Fiber interface: QBH Optical configuration: 100:150 with CCD; without lens temperature monitoring RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 11 1.8L/min (0.48gpm) Water pressure ＞ 0.4Mpa Entry temperature ≥ room temperature ＞ dew point Hardness (relative to CaCO3) ＜ 250mg/L PH range 6 to 8 (deionized or distilled water) Particle size allowed 200μm (diameter) ＜ RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 12 0.1Mpa. Adjustment can be taken for actual needs. Maximum content of water vapor (ppm) Maximum content of hydrocarbon (ppm) Nitrogen <5 ppm <1 ppm Argon <5 ppm <1 ppm Helium <5 ppm <1 ppm <5 ppm <1 ppm RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 13 Align the clean fiber end to QBH and ensure the red point on QBH and the longest groove on the fiber end are on one straight line. Insert the fiber end into QBH, then lift and rotate the outer sleeve until two contact surfaces fit. Fig. 2-3 QBH and Fiber End Connection RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 14 (on the sharpness adjuster) and rotate it clockwise to achieve a target angle. After adjustment, hold the cylindrical structure still and tighten four M3x6 inner hex screws. Tighten the M3x3 jack screw to finish the field adjustment. Fig. 2-4 CCD Adjustment RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 15 Caution: Do not take out the seal ring on the cover glass with fingernails or any hard tool, which will cause gas leakage and serious damage to the lenses. Place the seal ring properly to guarantee its use. Fig. 3-1 Cover Glass: Installation and Disassembly RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 16 Move the cleaning swab from the inside, anticlockwise, in a circular motion, with gentle force on the glass surface. Rotate the swab along the vertical axis gently to ensure the effect. Refer to figure (D). Fig. 3-2 Cover Glass: Cleaning RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 17 Process: change of collimation lens The collimation lens should be replaced while the laser processing head is removed from the machine. Only the collimation from Raytools will be illustrated in the manual. Using equipment from other manufacturers, please refer to the corresponding installation guides.
- Page 18 Unscrew the elastic pressing ring and take out the lens with lens tool; Install the new focus lens in the new holder. Put the convex face upward. Rotate the new focus lens and lens holder into the focus module and tighten retaining screws. Reverse steps above. RayTools AG © Copyright V1.0 www.raytools.ch...
- Page 19 3.5.4 Paraxial nozzle assembly Laser head Type Material code Paraxial nozzle BW2103FA4B 120AP3400A 3.5.5 Air knife Laser head Type Material code BW2103FA4B Air knife 120AP2700A 3.5.6 Nozzle Laser head Type Material code BW2103FA4B Coaxial nozzle 120AP2805B RayTools AG © Copyright V1.0 www.raytools.ch...