Summary of Contents for Bomar ergonomic 360.280 DGS
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Operating Instructions for Band Saw ergonomic 360.280 DGS Before transporting and using the machine, please read the instructions thoroughly! Serial number:...
Version 1.00 / September 2002 Service and Information In case of technical difficulties or spare parts order, please contact your dealer: Or contact Bomar, spol. s r.o. directly: BOMAR, spol. s r.o. Těžební 1236/1 62700 Brno CZECH REPUBLIC +420 – 533 426 100 Telephone: +420 –...
11. SELECTION AND REPLACEMENT OF THE SAW BAND ........... 25 11.1......................25 AFETY NOTES 11.2......................25 AW BAND SIZE 11.3. :..............25 ELECTION OF THE SAW BAND TOOTH SYSTEM BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
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23.2.5. Connection sets ......................94 23.2.6. Accessories of roller conveyors ..................95 23.2.7. Connection schema of the roller conveyors to the band saw ..........96 DECLARATION OF CONFORMITY ......... CHYBA! ZÁLOŽKA NENÍ DEFINOVÁNA. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
The meaning is described next to the symbol. Band saw using The band saw ergonomic 360.280 DGS is used for cutting and shortening of rolled bars and drawn bars and profiles from steels, stainless steels, non-ferrous metals and plastics.
240 x 110 mm 105 x 280 mm 180 x 180 mm R 60° 160 mm 160 x 125 mm 160 x 125 mm 125 x 125 mm BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
Most of the machines emit up to 80 dB and may damage your hearing. Do not wear jewellery and always tie back long hair! Moving machine parts can catch jewellery or loose hair and may cause serious injuries. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
Do not use the compressed air for the machine cleaning or for the chips removing! Use the protective instruments for chips removal! BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Do not remove or do not lock the limit switches or safety equipments! Any use of the saw, accessories or machine parts other than that intended by the BOMAR, spol. s r.o. company is not permitted. The guarantee on this product will be afterward lost and BOMAR, spol.
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Saw band cover This protective cover envelops the saw band in the area from guiding cube to the arm. Never switch the saw band on if this cover is not mounted! BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Do not move under suspended loads! Fault in lifting device may cause serious injury. Keep a safe distance from the machine during the transport. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
It is forbidden to handle the machine any other way (for example by, lifting by the saw frame of the band saw), than it is written in this operating instructions, the machine can be damaged! BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
The machine including appended parts and accessories must be visible from the place of operation. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
In case the direction of the saw band does not match, two phases at the terminal strip must be switched. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Note: If the machine is equipped with Microniser (see. Special accessory), fill the tank of the Microniser by specified cooling liquid. Microniser is ready for operation. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Carry one cycle of cutting without material. Check, if the machine runs with no irregularities. If all machine functions are right, the machine is ready for operation. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Therefore, close the valve always gently. Main switch It is on the vice side of the distributing box. It is not depicted on the diagram. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
The roller conveyors are described in the chapter „Roller conveyors and accessories“. Make sure the conveyor is long enough and the material cannot tip off the conveyor. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Angled material bundle. ATTENTION! Not all material shapes are suitable for bundle cuts. Keep the recommendation of your supplier of the saw bands for material insertion to the bundle. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
The cut angle can be varied from -45° to 60°. The angles - 45°, 0°, +45° and 60° is set by means of the fixed stop. 1) Lift the saw frame and release-securing lever of the console. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
3) Tighten the lever of the gib and check the guide cube setting once more for possible collision with binding table or vice jaw. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
10) Close the governing valve of the frame sinking and lift the saw frame to the top position after cutting finishing. 11) Remove the cut. Now you can repeat whole progress. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1...
Do not use the lift truck or crane in case that you do not have the licence to the handle with it! 10.3. Blanks removing Remove the blanks from the band saw. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
4-6 K – number „4-6“ means 4 till 6 teeth on one inch (that means variable tooth system); letter „K“ marks teeth with positive angle of the teeth. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
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0,75 - 1,25 K 0,75 - 1,25 K 0,75 - 1,25 K 0,75 - 1,25 K 0,75 - 1,25 K 0,75 - 1,25 K 0,75 - 1,25 K BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
The running in of the saw band avoids micro -breaks on the cutting edges of new saw band ensuing from first excessive stress. This would decrease service l ife substantially. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
5) Turn by stretching star to the left side, release saw band stretching and pull saw band from blade wheels. 6) Pull up the saw band from the guiding cubes. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
7) Install the yellow protective cover of the band. The arrow on the cover must match the direction of the arrow on the band. If it does not, you must turn the band rou nd. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1...
- if the distance is bigger than 2 mm, or the saw band is on the offset of the wheel, set the saw band according to chapter „Servicing and adjustment“. 5) Close cover of the saw band. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Note: If the machine is equipped with Microniser (see. Special accessory), fill the tank of the Microniser by specified cooling liquid. Microniser is ready for the operation. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
* according to manufacturers’ instructions. Note: If the state of the cooling liquid is not satisfactory, the cooling liquid must be changed. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
In case the machine is equipped with micro-spray installation, the chips must also be handed over to a disposal company. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Use oils with specification DIN 51517 in the gearboxes. Select the viscosity grade ISO VG according to the original oil fill. Note: When replacing, use oils recommended by BOMAR or oils, which has comparable parameters from the other manufacturers. Do not forget, that mineral and synthetic oils...
ISO VG 46 in hydraulic aggregates. Hydraulic oils quantity – see chapter Hydraulic oil level check. Note: When replacing, use oils recommended by BOMAR or oils, which has comparable parameters from the other manufacturers. Do not forget, that mineral and synthetic oils...
Fill the hydraulic oil, if it is necessary. Use always the filter (25 m or better) when you fill the oil. You avoid impurities penetration to the hydraulic system and troubles in hydraulic system. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Make sure, that the guide did not damaged. Be sure that the hard metal guides do not put up to much resistance otherwise the lifetime of the saw band and drive decreases. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Turn by screw to the left, the saw band departs from the stretching wheel rim. When you have successfully adjusted the band, it is necessary to check the band run in the way described previously in this chapter. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
TENZOMAT but the holder of the stop screw is not situated on the boundary of the red and green colour, it is necessary to stick the sticker in the correct place. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1...
Lower the arm to the lower stop and turn on the band driver. Screw out the stop screw until the band driver stops. Secure the screw with nut again and check the limit switch setting once more. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
You can set larger angles by loosen ing the screw. angle 0° angle -45° angle +45° angle +60° 3) Fasten the nut again and check the angle setting with the protractor according to procedure above. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
Put it back so that the worm screw must be next to the stop while the valve is closed. Then tighten the worm screw again. Pic. 2 4) Turn the machine on and test the down-feed control. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
1) Release the nut of the brush, exchange old brush to new brush and screw on the nut of the brush. 2) Set the brush to the saw band. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Guide rollers may not press too much on the band, but they must spin freely. Optimal distance between band and roller is 0,05mm. 6) Install the cube on the gib. Install the saw band and adjust guiding cubes. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
5) If the lower bearing stays on the shaft, pull of it from the shaft with two-leg puller. Check both bearings; eventually replace them for a new. 6) Insert the retaining ring to the hole in the new stretching wheel. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
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10) Install second bearing on the shaft and push it to the distance ring. 11) Install the washer and screw on the stretching wheel. 12) Install the saw band. W heel replacement is ready. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Contact your supplier for parts replacement. 6) If the shaft and the feather are in good order, clean them, oil them and install them on the driving shaft. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
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Version 1.00 / September 2002 7) Install the washer and screw on the driving wheel. 8) Install the saw band. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
4) Loosen the bushing and pull the cable out from the pump. 5) Dismantle new pump switchboard cover. Push the cable through the bushing and fasten it. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
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Do not forget the rubber gasket! Tighten the cooling liquid hose with non-stick tape and screw it again. Install cooling liquid hose, place the pump on the sheet metal holder and screw it. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
For spare parts order, you must always to allege : type of machine (for example STG 120), serial number (for example 125) and year of construction (for example 1999). BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno...
Version 1.00 / September 2002 20.3. Otočná konzola / Drehkonsole / Turning console BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
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Ø16 DIN 471 95.800.007 / Retaining ring Pojistný kroužek / Sicherungsring Ø18 DIN 471 95.800.008 / Retaining ring O-kroužek / O Ring / O Ring 96.001.018 63x2 BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
Version 1.00 / September 2002 20.7. Napínání pilového pásu / Bandspannung / Saw band stretch ing BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
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Kroužek / Ring / Ring KU 95.750.001 16x1 Pojistný kroužek / Sicherungsring / Ø25 DIN 471 95.800.012 Retaining ring Pojistný kroužek / Sicherungsring / Ø62 DIN 472 95.801.010 Retaining ring BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
Version 1.00 / September 2002 20.8. Vedení pilového pásu / Sägebandführung / Saw band guiding BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
„Servicing and adjustment“. Worn swarf brush. Check the swarf brush condition and replace it in case of excessive use as described in chapter „Worn pieces replacement“ BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
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SDRA is possible buy as additional load, parameters of the SDRA are in chapter „Special accessories“ Cooling is not active Lack of cooling agent. Fill the tank with cooling agent. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
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Check lower limit switch and screw. finished. point of the saw frame. Stop point surface is Cleanse stop point surface of the messed-up. limit switch from debris and residue material. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
Manual length stop, measuring length 500mm. 22.2. Frequency converter FDE 260 Frequency converter for blade speeds from 20 -120 m.min. Just for assembly at BOMAR, spol. s r.o. FDE 260 NRS Frequency converter set for subsequen t assembly. Blade speed from 20 – 120 m.min.
For special lengthens of the length stop MDA the price can be set together from the following components: Trolley MNCA Trolley with length stop Guide way MNCA Guide way with connection material for 1m. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
23.1.5. Connection sets VBS L Connection set, left side of conveyors M 330, M 430. VBS R Connection set, right side of conveyors M 330, M 430. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
Preparation leg suitable for all conveyors of series M. (Attention! At least two pieces have to be used). ZAM 330 Additional Leg for conveyor M 330. ZAM 430 Additional Leg for conveyor M 430. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
Version 1.00 / September 2002 23.1.7. Connection schema of the roller conveyors to t he band saw BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
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255.760 VBS R Right connection set For ergonomic 360.280 DGS band saw we advise, height presented groups. The roller conveyors are solved like modules, from which is possible to set together roller conveyor from desired length. In case of your questions, please contact your dealer.
3m or 6m as basic number and add the costs for 1m. H – VL NC-controlled Incremental infeed machine Lengthens Arm Special order for double side band saws (DG, DGH) BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
23.2.5. Connection sets VBS L Connection set, left side of conveyors D 340, D 440. VBS R Connection set, right side of conveyors D 340, D 440. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
700-800 mm and for conveyors D340/778, adjusted height 900-1000 mm. ZA-D 440 Additional leg suitable for conveyors D440/578, adjusted height 700-800 mm and for conveyors D440/778, adjusted height 900-1000 mm. BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
Version 1.00 / September 2002 23.2.7. Connection schema of the roller conveyors to the band saw BOMAR, spol. s r.o. ergonomic 360.280 DGS Těžební 1236/1 62700 Brno CZECH REPUBLIC...
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255.760 VBS R Right connection set For ergonomic 360.280 DGS band saw we advise, height presented groups. The roller conveyors are solved like modules, from which is possible to set together roller conveyor from desired length. In case of your questions, please contact your dealer.
Directive of the Council 73/23/EEC modified by the Directive of the Council 93/68/EEC (statutory order num. 17/2003 Dig.) and according to the Directive of the Council 89/336/EEC modified by the Directive 93/68/EEC (statutory order num. 18/2003 Dig.) BOMAR, spol. s r.o. Těžební 1236/1 Manufacturer:...
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