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Carrier CPLPCONV013C00 Installation Instructions Manual
Carrier CPLPCONV013C00 Installation Instructions Manual

Carrier CPLPCONV013C00 Installation Instructions Manual

Small packaged products accessory propane gas conversion kit

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CPLPCONV013C00: Installation Instructions
CPLPCONV013C00
Small Packaged Products Accessory Propane Gas Conversion Kit
Standard Altitude Only 0-2000 FT (0-610 m)
40,000-130,000 Btu/hr
NOTE: Read the entire instruction manual before starting the
installation.
This kit is used on:
Two-Stage (2 - 5 Tons) Models: 48DU, 48DT, 48VG (208/230 VAC
models), 48VR, 48XL, 48XT, 577B, 577D, 577E (208/230 VAC
models), 677B, 677D and 677E. (Two-Stage conversion starts on
page 7.)
Single-Stage (1-1/2 - 5 Tons) Models: 48ES, ("1") series or later
(Examples: 48ES-060130311, 48ES-060130511, 48ES-060130611),
48ES-A,
48ESNA,
48EZ
48EZ-060130311,
48EZ-060130511,
48EZNA, 48VG (460 VAC models), 48VL, 48VT, 574D "B" series or
later
(Examples:
574DNW060130NB,
574DEW060130NB), 574D*WA, 577C, 577E (460 VAC models), 674D
"B"
series
or
later
674DPW060130NB, 674DEW060130NB), 674D*WA, 677C, all PY3G
except "B" series (Example: PY3GNA060115AB) and PY4G.
(Single-Stage conversion starts on page 2.)
This kit must not be used on 48VGU, 48VLU, 577*********U,
PY4G*******U models. These models are for Natural Gas Only.
Safety Considerations
Installation and servicing of this equipment can be hazardous due to
mechanical and electrical components. Only trained and qualified
personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such as
cleaning and replacing air filters. All other operations must be performed
by trained service personnel. When working on this equipment, observe
precautions in the literature, on tags, and on labels attached to or shipped
with the unit and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses, protective clothing, and
work gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and follow all
warnings or cautions included in literature and attached to the unit.
Consult local building codes, the current editions of the National
Electrical Code (NEC) NFPA 70 and NFPA 90B-Installation Warm Air
Heating and A/C Systems (Residential). In Canada refer to the current
editions of the Canadian Electrical Code CSA C22.1.
Recognize safety information. This is the safety-alert symbol
you see this symbol on the unit and in instructions or manuals, be alert to
the potential for personal injury. Understand these signal words:
DANGER, WARNING, and CAUTION. These words are used with the
safety-alert symbol. DANGER identifies the most serious hazards which
will result in severe personal injury or death. WARNING signifies
hazards which could result in personal injury or death. CAUTION is
used to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
Installation Instructions
"1"
series
or
later
(Examples:
48EZ-060130611),
48EZ-A,
574DPW060130NB,
(Examples:
674DNW060130NB,
FIRE, EXPLOSION, CARBON MONOXIDE POISONING,
PROPERTY DAMAGE HAZARD
Failure to follow this warning could result in personal injury, death or
property damage.
This conversion kit shall be installed by a qualified service agency in
accordance with the manufacturer's instructions and all applicable
codes and requirements of the authority having jurisdiction. The
qualified service agency is responsible for the proper installation of this
kit. The installation is not proper and complete until the operation of the
converted furnace is checked as specified in the manufacturer's
instructions supplied in the kit.
FFEU, EXPLOSION, EMPOISONNEMENT PAR
CARBON DE MONOXYDE, RISQUE DE DOMMAGE À
LA PROPRIÉTÉ
La négligeance de suivre l'avis suivant, peut causer des blessures
personnelles, la mort ou du dommage à la propriété.
Cette trousse de conversion doit être installée par un Entrepreneur
qualifié, selon les instructions du fabricant et doit se conformer à toutes
les exigences et tout les codes pertinents de l'autorité compétente.
L'Entrepreneur qualifié
est responsable, et doit s'assurer de bien suivre les instructions dans cet
avis. L'installation sera considèrèè conforme et rencontrant les
spécifications et instructions du fabriquant qui sont inclus dans la
trousse, seulement aprés vérification de l'opération de la fournaise
convertie.
UNIT OPERATION HAZARD
Failure to follow this caution may result in damage to unit components.
Before converting a unit to propane gas, remove the burner assembly
and inspect the heat exchanger tubes. If there are V-shaped NOx baffles
installed in the firing tubes, (see
. When
PRIOR TO CONVERTING THIS UNIT TO PROPANE GAS.
1
WARNING
!
WARNING
!
WARNING
!
Fig.
1). THEY MUST BE REMOVED

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Summary of Contents for Carrier CPLPCONV013C00

  • Page 1 CPLPCONV013C00: Installation Instructions CPLPCONV013C00 Small Packaged Products Accessory Propane Gas Conversion Kit Standard Altitude Only 0-2000 FT (0-610 m) 40,000-130,000 Btu/hr Installation Instructions NOTE: Read the entire instruction manual before starting the WARNING installation. FIRE, EXPLOSION, CARBON MONOXIDE POISONING, This kit is used on:...
  • Page 2: Description And Usage

    CPLPCONV013C00: Installation Instructions 1. Turn off gas supply first, then power to unit. 2. Remove the control access panel from unit. 3. Disconnect the gas pipe from the gas valve. 4. Remove the screw attaching the gas manifold to the basepan, and partially slide out the entire burner rack assembly from unit.
  • Page 3 CPLPCONV013C00: Installation Instructions Table 1 – Single-Stage Kit Contents ITEM PART NO. QUANTITY Installation Instructions IIK-CPLPCONV-25 LH32RF073 Propane Gas Orifice #49 LH32RF067 Propane Gas Orifice #51 LH32RF060 Propane Gas Orifice #53 LH32RF052 Propane Gas Orifice #55 Regulator Spring (92-0659) EF39ZW023...
  • Page 4 CPLPCONV013C00: Installation Instructions A07808 Fig. 4 – Single-Stage Gas Valve A14635 Fig. 5 – Single-Stage Orifice Installation 23. Disconnect the orange wire from the combustion air pressure 27. Slide burner rack assembly into base pan. Align burner rack with switch and connect it to the orange wire on the low gas pressure screws on sheet metal partition and slide assembly back tight to the switch (LGPS) equipped with a 1/4 in.
  • Page 5 CPLPCONV013C00: Installation Instructions greater than 13 IN. W.C. at the unit connection. A 1/8-in. NPT 31. Fire unit and verify proper ignition and proper sequence of plugged tapping, accessible for test gauge connection, must be operation (Table 2). See Table 8...
  • Page 6 CPLPCONV013C00: Installation Instructions A09017 Fig. 6 – Installing Elbows, Nipples, and Pressure Switch on Single-Stage Units Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 7 CPLPCONV013C00: Installation Instructions TWO-STAGE KIT INTRODUCTION 1. Turn off gas supply first, then power to unit. 2. Remove the control access panel from unit. These instructions cover the installation of a propane gas conversion kit 3. Disconnect the gas pipe from the gas valve.
  • Page 8 CPLPCONV013C00: Installation Instructions A09320 Fig. 7 – Fan Partition Bracket Removal (2010 - Current Models) (2006 - 2010 Models) A07874 C00150 Fig. 8 – Two-Stage Burner Bracket Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 9 CPLPCONV013C00: Installation Instructions 12. For 2-stage 40,000 Btu/hr and 60,000 Btu/hr only! Remove the Table 5 – Burner Insert Usage (40 and 60 kBtuh Units Only) burners from the rack, save the screws (see Fig. 12). Remove the Applicable Heating Input...
  • Page 10 CPLPCONV013C00: Installation Instructions circuit. Should an interruption or reduction in gas supply occur, the gas pressure at switch drops below low gas pressure switch setting, and switch opens. Any interruption in control circuit (in which low gas pressure switch is wired) quickly closes gas valve and stops gas flow to burners.
  • Page 11 CPLPCONV013C00: Installation Instructions A14641 A150780 Fig. 12 – Orifice and Burner Insert Installation Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 12: Burner Flame

    CPLPCONV013C00: Installation Instructions A14614 Fig. 13 – Pressure Switch Wiring Table 6 – Two-Stage Sequence of Operations Inducer Pre-Purge Period: When the inducer motor comes up on high speed, the pressure switch closes, and the ignition control on the furnace board begins a 15 sec pre-purge period.
  • Page 13 CPLPCONV013C00: Installation Instructions IMPORTANT: Restart unit and leak check all gas connections 38. After all leaks are eliminated, replace control access panel. including the main service connection, gas valve, gas spuds, and WARNING manifold pipe plug. WARNING EXPLOSION, PERSONAL INJURY HAZARD Failure to follow this warning could result in personal injury or death.
  • Page 14 Fig. 16 – Installing, Elbows, Nipples, and Pressure Switch on Two-Stage Units © 2023 Carrier. All rights reserved. Edition Date: 09/23 Catalog No: IIK-CPLPCONV-25 A Proud Member of the Carrier Family Replaces: IIK-CPLPCONV-23 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.