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Carrier 30GX900006 Installation Instructions Manual

Control transformer accessory

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Part Nos. 30GX900006, 30GX900007, 30GX900008,
SAFETY CONSIDERATIONS
Installation of this accessory can be hazardous due to sys-
tem pressures, electrical components, and equipment loca-
tions (such as a roof or elevated structure).
Only trained, qualified installers and service technicians
should install, start up, and service this equipment.
When installing this accessory, observe precautions in the
literature, labels attached to the equipment, and any other
safety precautions that apply.
• Follow all safety codes.
• Wear safety glasses and work gloves.
• Use care when handling and installing the accessory.
ELECTRIC SHOCK HAZARD
To avoid the possibility of electrical shock, open
and tag all disconnects before installing this
equipment.
INTRODUCTION
The control transformer accessory reduces the voltage of
the primary power supply for a 30GX or 30HX chiller to the
level required for the control circuit. The control trans-
former also enables each chiller to use a single point power
connection.
CHILLER
ACCESSORY
APPLICATION
PART NO.
30GX900006
30GX080-265
30GX900007
30GX900008
30HX900006
30HX076-271
30HX900013
LEGEND
kva — Kilovolt-Ampere
NOTE: Dimensions in ( ) are in mm.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2
PC 903
Catalog No. 533-069
Tab
5c
Installation Instructions
30HX900006, and 30HX900013
Table 1 — Control Transformer Accessory Kits:
Application and Contents
POWER
TRANSFORMER
SUPPLY
Volts
Hz
kva
Part No.
230,
60
5
HT01AH868
460
575
60
5
HT01AH869
208
60
5
HT01AH867
200,
230,
60
0.75
HT01BE227
460
575
60
0.75
HT01BE228
Printed in U.S.A.
Control Transformer Accessory
Inspect the package contents for missing or damaged
parts. File a claim with the shipping agency if any parts are
damaged. Notify your Carrier representative if any parts are
missing.
Table 1 shows the accessory application information and
the contents of the kit.
INSTALLATION FOR 30GX APPLICATIONS
1. Open and tag all electrical disconnects.
2. Open the chiller control box doors to access the power
and control wiring. See Fig. 1 and 2.
3. Remove the control transformer from the accessory car-
ton. Remove a 1-in. knockout from each side of the trans-
former (Fig. 3).
4. Mount the transformer to the sheet metal bracket
(Fig. 4) through the pre-drilled holes. Use the four
3
-in.-16 x 1-in. long hex head bolts,
8
ers, and
-in.-16 nuts.
3
8
5. Mount the control transformer assembly to the chiller.
Both the chiller and the accessory sheet metal bracket
have pre-drilled holes for this purpose. Using the four
3
-in.-16 x 1
1
-in. hex head screws, screw the bottom
8
4
of the transformer assembly to the chiller base rail
(see Fig. 1 for 30GX080-176 and Fig. 2 for 30GX205-
265); screw the top of the transformer assembly to the
control box support channel.
FUSE
FUSE
(2 Each)
BLOCK
Part No.
Part No.
Qty
1
1
1
HY10NJ100
2
4
HY11BM630
4
2
4
4
HY10NJ175
4
4
None
None
4
4
None
None
Form 30GX,HX-9SI
Pg 1
30GX080-265
30HX076-271
3
-in. plate wash-
8
HARDWARE
Description
36-in. (914) Conduit Assembly
50-in. (1270) Conduit Assembly
Sheet Metal Bracket
35-in. (889) 14 Gage Wires
3
-in.-16 x 1-in. Hex Head Bolts
8
3
-in.-16 x 1
1
-in. Hex Head Screws
8
4
10B-16 x
-in. Screws
3
4
3
-in. Plate Washers
8
3
-in.-16 Nuts
8
-in. Electrical Reducing Washers
1
2
1
-in.-20 x
5
-in. Screws
4
8
-in. Flat Washers
1
4
1
-in. x 20 Nuts
4
1-98
Replaces: 30GX,HX-5SI

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Summary of Contents for Carrier 30GX900006

  • Page 1 SAFETY CONSIDERATIONS parts. File a claim with the shipping agency if any parts are Installation of this accessory can be hazardous due to sys- damaged. Notify your Carrier representative if any parts are tem pressures, electrical components, and equipment loca- missing.
  • Page 2 CHILLER (CONTROL BOX END) CONTROL BOX INTERIOR 14 GAGE WIRE GROUND SCREW LOCATION IN TB4 FIELD POWER SUPPLY TERMINAL BLOCK (TB1) 14 GAGE WIRE CONTROL POWER TERMINAL BLOCK (TB4) FUSE BLOCK AND FUSES CONTROL BOX WHT GRN-YEL SUPPORT CHANNEL 36 IN. CONDUIT 50 IN.
  • Page 3 NOTE: Dimensions are in inches. Dimensions in ( ) are in mm. Fig. 3 — Accessory Control Transformer for Chiller Models 30GX080-265 6. Mount the fuse block (Part No. HY11BM630) to 11. For 30GX080-176 units, use the 50-in. (1270-mm) con- the bottom of the control box (Fig.
  • Page 4 7.09 FROM FUSE BLOCK 1.57 FROM FUSE BLOCK (180.09) 240V (39.89) 208V SCREW HOLES FOR CONTROL .53D (8) BOX SUPPORT CHANNEL TRANSFORMER 6.00 SCREW (152.40) HOLES 16.57 17.44 (442.98) (420.88) 120V 120V TO TB4 TO TB4 7.24 208-3-60 230-3-60 (183.90) FROM FUSE BLOCK FROM FUSE BLOCK 600V...
  • Page 5 Fig. 6 — Control Box — 30GX205-265...
  • Page 6 transformer hole pattern. Screws, washers, and nuts are INSTALLATION FOR 30HX APPLICATIONS provided in the accessory kit. 1. Open and tag all electrical disconnects. 6. Run 14 gage wire (field supplied) from any 2 terminals 2. Remove the 3 control box panels on the chiller to access of the field power supply terminal block (TB1A) to the the chiller power and control wiring.
  • Page 7: Top View

    .25 IN. DOUBLE MALE QUICK CONNECT TERMINALS WITH NO.8 SCREWS (SEE FIG. 5 AND 7 FOR TRANSFORMER LOCATION AND TERMINALS USED) 5.50 (139.70) TOP VIEW MAX. 6.80 (172.72) MAX. 0.45 SLOT SIZE: (11.43) .297 x .560 (7.54 x 14.22) MAX. .25 DIA SCREW (1.52) 4.06...
  • Page 8 Copyright 1998 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 2 PC 903 Catalog No. 533-069 Printed in U.S.A. Form 30GX,HX-9SI Pg 8 1-98 Replaces: 30GX,HX-5SI...

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