Carrier CRECOMZR 004A01 Series Installation Instructions Manual
Carrier CRECOMZR 004A01 Series Installation Instructions Manual

Carrier CRECOMZR 004A01 Series Installation Instructions Manual

Small rooftop products gas heating/electric cooling, electric cooling, and heat pump units 3 to 12 1/2 tons accessory economiser package with power exhaust and auxiliary sensors

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Part Numbers: CRECOMZR--004A01, CRECOMZR--005A01
CRECOMZR--006A01, CRECOMZR--007A01

TABLE OF CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,2
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 2
HORIZONTAL ECONOMI$ER
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ACCESSORY INSTALLATION . . . . . . . . . . . . . . . . . . 7-12
Accessory Hinged Panels . . . . . . . . . . . . . . . . . . . . . . . . 7
Standard Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power Exhaust Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Auxiliary Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Actuator Auxiliary Switch Adjustment . . . . . . . . . . . 11
COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12,13
Control Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2
Mechanical Cooling Lockout . . . . . . . . . . . . . . . . . . . . 12
Dry-Bulb Changeover Set Up . . . . . . . . . . . . . . . . . . . . 12
Ventilation Air (Minimum Position
Set Up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13,14
Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 14-16
LED Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Manual Configuration Pushbutton . . . . . . . . . . . . . . . 14
Sensor Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 14

GENERAL

The accessory EconoMi$er package uses microprocessor-
based controls to sequence mechanical cooling with cool out-
door air (free cooling) to satisfy the cooling load and minimize
energy consumption. Free cooling can be used alone or in con-
junction with mechanical cooling.
The standard economizer uses a dry bulb sensor to sense
Outdoor Air Temperature (OAT). This sensor provides two
functions for the EconoMi$er controller: it determines the
availability of free cooling (EconoMi$er changeover); and it
disables compressors at low ambient temperatures (mechanical
cooling lockout).
When free cooling is available, the EconoMi$er sequences
free cooling with up to two stages of mechanical cooling to
maintain comfort in the space. When free cooling is not avail-
able, the EconoMi$er modulates to an adjustable minimum
position set point to maintain a supply of fresh air entering the
building.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111
Book 1 1 1 4 4 4
Tab 1a 1b 5a 5a 6a 6b
Installation Instructions
Page
Catalog No. 534-80004
Printed in U.S.A.
Gas Heating/Electric Cooling,
Electric Cooling, and Heat Pump Units
Accessory EconoMi$er Package
with Power Exhaust and Auxiliary Sensors
Cancels: IIK 548-36-33
Barometric relief dampers provide natural building pressur-
ization control. An optional power exhaust system is available
for jobs requiring greater relief.
The microprocessor CO
2
of an accessory CO
sensor in the space or in return air duct-
2
work. When the EconoMi$er recognizes the presence of the
CO
sensor, a ventilation control strategy automatically begins
2
to operate. The outdoor air damper modulates open past mini-
mum position as the CO
level in the space increases over the
2
adjustable set point.
See Fig. 1 and 2 for EconoMi$er component locations. See
Table 1 for Package Usage and Contents.
ECONOMI$ER
PLUG
Fig. 1 - 3 to 6 Ton EconoMi$er
Component Locations
ECONOMI$ER
CONTROLLER
PLUG
ACTUATOR
OUTDOOR AIR
TEMPERATURE
SENSOR
1
Fig. 2 - 7
/
to 12
2
Component Locations
Form 48/50-56SI
Pg 1
Small Rooftop Products
1
3 to 12
/
Tons
2
IIK 548-36-35
1/15/01
input terminals allow the addition
CONTROLLER
GEAR-DRIVEN
DAMPER
OUTDOOR AIR
TEMPERATURE
SENSOR
ACTUATOR
BAROMETRIC RELIEF DAMPERS
GEAR-DRIVEN
DAMPER
BAROMETRIC
RELIEF DAMPERS
1
/
Ton EconoMi$er
2
1-01
Replaces: 48/50-49SI

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Summary of Contents for Carrier CRECOMZR 004A01 Series

  • Page 1: Table Of Contents

    Small Rooftop Products Gas Heating/Electric Cooling, Electric Cooling, and Heat Pump Units 3 to 12 Tons Accessory EconoMi$er Package with Power Exhaust and Auxiliary Sensors Cancels: IIK 548-36-33 IIK 548-36-35 1/15/01 Installation Instructions Part Numbers: CRECOMZR--004A01, CRECOMZR--005A01 CRECOMZR--006A01, CRECOMZR--007A01 TABLE OF CONTENTS Barometric relief dampers provide natural building pressur- ization control.
  • Page 2: Accessories

    VERTICAL ECONOMIZER INSTALLATION Table 1 — Package Usage and Contents (CRECOMZR004A01, 005A01) UNIT PACKAGE NO. CONTENTS Outdoor Air Opening Panel 1. To remove the existing unit filter access panel, raise Outdoor Air Hood Top the panel and swing the bottom outward. The panel is Outdoor Air Hood Sides Exhaust Air Hood Top now disengaged from the track and can be removed.
  • Page 3: Installation

    OUTDOOR AIR SEAL STRIP OPENING OUTDOOR AIR PANEL HOOD TOP BLOWER SCREEN RETAINER OUTDOOR AIR SEAL STRIP INLET RETURN AIR FILTER SCREENS BLOCK-OFF PLATE ASSEMBLED EXHAUST HOOD OUTDOOR AIR HOOD SIDES OUTDOOR AIR Fig. 5 — Outdoor Air Hood Assembly BLOCK-OFF PLATE (Vertical EconoMi$er) ECONOMI$ER...
  • Page 4 LEGEND OAT — Outdoor-Air Thermostat Fig. 11 — EconoMi$er Wiring ECONOMI$ER BROWN TEMP CONTROLLER VIOLET TEMP OUTDOOR SENSOR WHITE -15 V BROWN TEMP VIOLET RETURN TEMP WHITE SENSOR +15 V SENSOR SUPPLY AIR TEMPERATURE SENSOR REM POT PINK TEMP VIOLET TEMP Fig.
  • Page 5 TO FUSED FAN 1 FAN 2 CAPACITOR 2 DISCONNECT CAPACITOR 1 RELAY 2 GRAY RED YEL BLU GRAY RELAY 1 4-PIN 3-PIN CONNECTOR PLUG CONNECTOR PLUG (HIGH VOLTAGE) (LOW VOLTAGE) X2 X3 FIELD SUPPLIED WIRING SECONDARY SECONDARY 230VAC 230VAC BLACK BLACK COMPRESSOR 1 CONTACTOR...
  • Page 6 HORIZONTAL ECONOMI$ER INSTALLATION FILTER ACCESS PANEL (CRECOMZR006A01, 007A01) To remove the filter access panel, raise the panel and swing the bottom outward. The panel is now disengaged from the track and can be removed. 1. Remove the outdoor air opening access panel and dis- card.
  • Page 7: Accessory Installation

    ACCESSORY INSTALLATION 3/4 x 3/4 IN. OUTDOOR SEAL STRIP EXHAUST AIR Accessory Hinged Panels — The following parts are HOOD TOP PANEL needed to field install an EconoMi$er on a unit with hinged ac- cess panels: SCREEN 3-6 Ton Unit Chassis RETAINER ITEM QUANTITY...
  • Page 8: Power Exhaust Hood

    Power Exhaust Hood — 4. Assemble the OA side panels, then top panel, to the Power exhaust hood kit Part OA panel. (See Fig. 24.) Numbers are as follows: CRPWREXH014A00 (3 to 6 Ton Unit), CRPWREXH015A00 (for a 7 to 12 Ton Unit), 5.
  • Page 9 7. Slide the fan assembly into the power exhaust assem- bly, and secure to the side panel. (See Fig. 26 and 30.) 8. Attach the U-Clips provided to the hood screen, and FIELD-SUPPLIED then to the fan assembly. (See Fig. 26 and 27.) WIRING AND CONNECTOR 9.
  • Page 10: Auxiliary Sensors

    Auxiliary Sensors — Outdoor Air Enthalpy Sensor Kit ECONOMI$ER Brown T EMP CONTROLLER Contents: Violet T EMP OUTDOOR • Return Air Temperature Sensor or Return Air Enthalpy C O M AIR SENSOR* W hite Sensor O U T R ed •...
  • Page 11: Actuator Auxiliary Switch Adjustment

    ECONOMI$ER SENSOR SIDE PANEL MOUNTING BRACKET NO. 10 SELF-DRILLING SCREWS (2) Fig. 35 — Mounting the Sensor and Bracket in a 3 to 6 Ton Vertical EconoMi$er Assembly Fig. 36 — Mounting the Sensor and Bracket Fig. 37 — Location of the Return Air Sensor in a Horizontal EconoMi$er Assembly and Bracket 3.
  • Page 12: Commissioning

    Table 3 — Changeover Set Points SETTINGS Dry Bulb (°F) Single Enthalpy* (Btu/lb) Differential Temperature* (°F, Not Adjustable) Differential Enthalpy* (Btu/lb, Not Adjustable) *Field-installed accessory. If a potentiometer fails, its setting will default to the values in Table 4. Fig. 38 — Location of the Switches for a Table 4 —...
  • Page 13: Start-Up

    0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 800 1000 1200 1400 1600 5000 1000 2000 3000 4000 FLOW IN CUBIC FEET PER MINUTE (cfm) FLOW (CUBIC FEET/MINUTE) Fig. 41 — 3 to 6 Ton Barometric Relief Capacity 3 to 6 Ton to 12 (Vertical EconoMi$er) Fig.
  • Page 14: Troubleshooting

    3. If Y1 is energized, and compressor no. 1 is already then releasing will start the automatic test procedure. The energized and the room thermostat calls for Y2, damper will modulate fully open, wait, and modulate closed. compressor no. 1 continues to operate. If Y2 remains This process takes three minutes to complete.
  • Page 15 Table 6 — Flash Code Identification FLASH CODE CAUSE ACTION TAKEN BY ECONOMI$ER Constant On Normal operation Normal operation. Constant Off No power No operation. Continuous CONFIG button pushed and held Outdoor air damper is stroked fully open, then closed Flash between 3 and 9 seconds (automatic test procedure takes 3 minutes to complete).
  • Page 16 Verify the 2 auxiliary settings within the actuator are correct. Make sure 3-pin and 4-pin Molex connections are tight and properly installed. Copyright 2001 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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