Carrier CPLPCONV006A00 Installation Instructions Manual
Carrier CPLPCONV006A00 Installation Instructions Manual

Carrier CPLPCONV006A00 Installation Instructions Manual

Standard altitude only 0–2000 ft accessory lp conversion kit

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NOTE: Read the entire instruction manual before starting the
installation.
This symbol
indicates a change since the last issue.

SAFETY CONSIDERATIONS

Installing and servicing air conditioning equipment can be hazard-
ous due to system fuels. Only trained and qualified personnel
should install, service, or repair air conditioning equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning coils, or cleaning and replacing filters. All other
operations should be performed by trained service personnel.
When working on air conditioning equipment, observe precautions
in the literature, on tags, and on labels attached to the unit.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Follow all safety codes. Wear safety glasses and work gloves.
Have a fire extinguisher available.
Before converting a unit to LP, remove the burner assembly
and inspect the heat exchanger tubes. If there are V-shaped
NOx baffles installed in the firing tubes (See Fig. 1). THEY
MUST BE REMOVED PRIOR TO CONVERTING
THIS UNIT TO LP. Discard the baffles after removal.
This conversion kit is to be installed by qualified service
personnel in accordance with these instructions and all codes
and requirements of the authority having jurisdiction, and in
Canada, in accordance with the requirements of the
CAN/CGA (Canadian Gas Association) B149.2 Installation
Code. Failure to follow these instructions could result in
serious injury, property damage or death. The qualified
agency performing this work assumes responsibility for this
conversion.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 534-80021
Tab 1a 1a
Standard Altitude Only 0–2000 ft
Accessory LP Conversion Kit

Installation Instructions

60,000–130,000 Btu/hr
Part Number: CPLPCONV006A00 2 to 5 Tons
.
Printed in U.S.A.
Small Packaged Products
Cancels: IIK 582A-18-6
Firing Tube
Fig. 1–Low NOx Baffle Location
This unit is designed to operate at 3.5 in. wg (±0.3 in. wg) of
manifold pressure with liquid propane (LP) gas. Exceeding
this pressure may result in explosion, injury or death.

INTRODUCTION

These instructions cover the installation of a liquid propane
conversion kit on models 48GS, 582A, PY1P-B, 48GX, 583A,
PY2P-B, 48GP, and 583B that are equipped with a White Rodgers
combination automatic gas valve regulator.

DESCRIPTION AND USAGE

This kit is applicable to units with heating inputs from 60,000 to
130,000 Btu/hrinstalled at standard altitudes from 0 ft to 2000 ft.
It cannot be used for high altitude installations or on units with
heating inputs of 40,000 Btu/hr. High altitude conversions
(2001–6000 ft) should use kit #CPLPCONV007A00. All conver-
sions
of
40,000
Btu/hr
#CPCLPCONV008A00 (applicable for any altitude from 0 ft to
6000 ft).
INSTALLATION
Before performing service or maintenance operations on unit,
turn off gas supply first, then the main power switch to unit.
Electrical shock could cause serious injury or death. TAG
DISCONNECT SWITCH WITH SUITABLE WARNING
LABEL.
1. Turn off gas supply first, then power to unit.
2. Remove the front access panel from unit.
3. Disconnect the gas pipe from the gas valve.
4. Disconnect orange sparker cable at the ignition control.
Form 48-15SI
Pg 1
IIK 582A-18-7
1-01
NOx Baffle
C00151
units
should
use
Kit
1-01
Replaces: 48-14SI

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Summary of Contents for Carrier CPLPCONV006A00

  • Page 1: Installation Instructions

    Installation Instructions Part Number: CPLPCONV006A00 2 to 5 Tons NOTE: Read the entire instruction manual before starting the installation. This symbol indicates a change since the last issue. SAFETY CONSIDERATIONS Installing and servicing air conditioning equipment can be hazard- ous due to system fuels. Only trained and qualified personnel should install, service, or repair air conditioning equipment.
  • Page 2 5. Disconnect yellow flame sensor wire from the ignition con- trol. 6. Remove the screw securing the brown wire from the burner assembly and the green wire from the induced-draft motor at the sheet metal partition. Save screw. 7. Disconnect the gray and brown wires from the gas valve, and remove blue wires from the rollout switch.
  • Page 3 LP NOMINAL NUMBER OF UNIT SIZES HEATING ORIFICES INPUT (BTUH) 018040 024040 40,000 030040 024060 030060 57,000 036060 042060 036090 042090 85,500 048090 060090 048115 115,000 060115 048130 127,000 060130 Table 2–LP Gas Orifice Sizes GAS SUPPLY MANIFOLD PRESSURE PRESSURE (IN W/C) (LP) (IN W/G) (LP) THIS KIT APPLIES TO MODELS WITH HEATING INPUT OF...
  • Page 4 FLAME SENSOR MANIFOLD PIPE PLUG ORIFICE (3) 85,500 BTUH TO 127,000 BTUH UNITS CLOSED END FLAME SENSOR MANIFOLD PIPE PLUG ORIFICE (2) 57,000 BTUH UNITS Fig. 2–Orifice Installation CLOSED END BURNER (3) SPARKER GAS VALVE BURNER (2) CLOSED END BURNER RACK SPARKER GAS VALVE CLOSED END...
  • Page 5 THIS APPLIANCE HAS BEEN CONVERTED TO LP. GAS. KIT NO. _______________________ BY _______________________ DATE: ________ WHO ACCEPTS THE RESPONSIBILITY FOR THE CORRECTNESS OF THIS CONVERSION. Fig. 3–Conversion Responsibility Label ROLLOUT SWITCH Fig. 4—Burner Bracket 48SS500283 BURNER BRACKET A99309 C00150...
  • Page 8 Copyright 2001 Carrier Corporation iik582a187 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 534-80021 Printed in U.S.A. Form 48-15SI Pg 8...

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