Fluke E1RL-F2-L-0-0 User Manual
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Fluke E1RL-F2-L-0-0 User Manual

Innovative high temperature infrared pyrometers
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®
Endurance
Series
Innovative High Temperature Infrared Pyrometers
Users Manual
PN 59511
Nov 2016, Rev.E1, 11/2016
© 2016 Fluke Process Instruments, All rights reserved. Printed in Germany. Specifications subject to change without notice.
All product names are trademarks of their respective companies.

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Summary of Contents for Fluke E1RL-F2-L-0-0

  • Page 1 Series Innovative High Temperature Infrared Pyrometers Users Manual PN 59511 Nov 2016, Rev.E1, 11/2016 © 2016 Fluke Process Instruments, All rights reserved. Printed in Germany. Specifications subject to change without notice. All product names are trademarks of their respective companies.

  • Page 3: Software Warranty

    Warranty The manufacturer warrants this instrument to be free from defects in material and workmanship under normal use and service for the period of four years from date of purchase. This warranty extends only to the original purchaser. This warranty shall not apply to fuses, batteries, or any product which has been subject to misuse, neglect, accident, or abnormal conditions of operation.
  • Page 4 Fluke Process Instruments China Beijing, China Tel: +8610 6438 4691 info@flukeprocessinstruments.cn Worldwide Service Fluke Process Instruments offers services, including repair and calibration. For more information, contact your local office or e-mail support@flukeprocessinstruments.com www.flukeprocessinstruments.com © Fluke Process Instruments Specifications subject to change without notice.

  • Page 5: Table Of Contents

    Table of Contents Title Page Safety Instructions .................. 1 Product Description ................3 2.1. Theory of Operation for 2-Color Sensors ............ 5 2.1.1. Partially Obscured Targets ..............5 2.1.2. Targets Smaller Than Field of View ............5 2.1.3. Emissivity and 1-color (single wavelength) measurements ..... 5 2.1.4.
  • Page 6 Signal Processing ..................36 7.1. Averaging ....................36 7.2. Peak Hold ....................36 7.2.1. Reset Peak Hold by Peak Hold Time expiration ........36 7.2.2. Reset Peak Hold by external Trigger signal ..........37 7.2.3. Signal Slope (decay) in case of Peak Hold Reset ........38 7.3.
  • Page 7 9.2.11. Mounting flange (E-MF-7) ..............66 9.2.12. Flange adapter (E-MFA-7) to allow Endurance® to mount to E-MF-7 ..67 9.2.13. Replacement glass end-cap for Endurance® sensors (E-ECAP) ... 67 9.2.14. Protective front window, including O-Ring (E-PW) ........68 9.2.15. Polarizing filter end cap for use in high temperature applic. (E-PFEC) ... 68 9.3.
  • Page 9 List of Tables Title Page Table 1: General Symbols ..................2 Table 2: Factory Defaults ..................42 Table 3: Minimum device temperatures [°C/°F] ............46 Table 4: Electrical Accessories ................51 Table 5: Accessories for Endurance® sensors only ..........61 Table 6: ThermoJacket and related Accessories .............
  • Page 11 List of Figures Title Page Figure 1: Endurance® Model Identification Matrix ............. 4 Figure 2: Spot Size Chart ..................11 Figure 3: Dimensions of Endurance® Sensor ............11 Figure 4: Dimensions of Endurance® Sensor in Air/Water-Cooled Housing Option . 11 Figure 5: Proper Sensor Placement in 1-Color Mode ..........
  • Page 12 Figure 53: Air purge collar (E-AP) ................62 Figure 54: Pipe adapter to attach sighting tubes (E-PA) .......... 62 Figure 55: Mounting nut (E-MN) ................63 Figure 56: Drawing and Photo of Fixed Bracket (E-FB) ........... 63 Figure 57: Adjustable bracket (E-AB) ..............64 Figure 58: Swivel bracket (E-SB)................

  • Page 13: Safety Instructions

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 1. Safety Instructions This document contains important information, which should be kept at all times with the instrument during its operational life.

  • Page 14: Table 1: General Symbols

    Endurance® Series Users Manual Table 1: General Symbols Symbol Definition AC (Alternating Current) DC (Direct Current) Risk of danger. Important information. See manual. Hazardous voltage. Risk of electrical shock. Helpful information regarding the optimal use of the instrument. Earth ground Protective ground Fuse Normally-open (NO) relay...

  • Page 15: Product Description

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 2. Product Description The Endurance® Series of instruments consist of 1-Color (monochrome) and 2-Color (ratio) infrared noncontact temperature measurement systems with variable focus, through-the-lens sighting, and parallax-free optics.

  • Page 16: Figure 1: Endurance® Model Identification Matrix

    Endurance® Series Users Manual Communication Interface Cooling Option Sighting Option Focus Identifier (0, 1, 2) Focus Distance (F) Temperature Range (L, H) Pyrometer Type (M = monochrome, R = ratio) Infrared sensor wavelength (1, 2, 3 ~ 1µm, 1.6µm, 2.4µm) Unique Endurance®...

  • Page 17: Theory Of Operation For 2-Color Sensors

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 2.1. Theory of Operation for 2-Color Sensors Two-color ratio technology makes possible accurate and repeatable temperature measurements that are free from dependence on absolute radiated energy values. In use, a 2- color sensor determines temperature from the ratio of the radiated energies in two separate wavelength bands (colors).

  • Page 18: Slope (2-Color Ratio) Measurements

    Endurance® Series Users Manual emissivity is preset at 1.00. For information on determining an unknown emissivity, and for sample emissivities, refer to the appendix of this manual. When target emissivity is uncertain or changing, a 2-color sensor can be more accurate than a 1-color instrument as long as the emissivity changes by the same factor in both wavelength bands.

  • Page 19: Technical Data

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 3. Technical Data 3.1. General Specifications General Specifications E1ML, E1MH, Device Model E2ML, E2MH, E3ML, E3MH, E1RL, E1RH, Parameter E2RL Environmental Rating for housing...

  • Page 20: Electrical Specifications

    Endurance® Series Users Manual 3.2. Electrical Specifications Electrical Specifications E1ML, E1MH, Device Model E2ML, E2MH, E3ML, E3MH, E1RL, E1RH, Parameter E2RL Inputs (digital, analog) Galvanically isolated inputs External Trigger/Hold (digital) 1.) Trigger input (digital active low) - Average / Peak / Valley hold reset Ext.

  • Page 21: Measurement Specifications

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 3.3. Measurement Specifications Measurement Specifications Device Model E1ML, E1MH, E2ML, E2MH, E3ML, E3MH, Parameter E1RL, E1RH, E2RL Temperature Range for model E1ML: 400 - 1740°C (752 - 3164°F)

  • Page 22: Optical Specifications

    Endurance® Series Users Manual E2ML: 2 ms E2MH: 2 ms E3ML: 20 ms E3MH: 20 ms E1RL: 10 ms E1RH: 10 ms E2RL: 20 ms Selectable Analog Current output 0-20mA or 4-20mA (galvanic isolated) 16bit resolution, max. impedance: 500Ω Emissivity Coefficient (1-Color mode) Digitally adjustable in increments of 0.001 E1ML, E1MH, E2ML, E2MH, 0.100 to 1.100...

  • Page 23: Dimensions

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. For 1-color temperature measurements make sure the target completely fills the measurement spot. The target spot size for a properly focused target with the given distance to the target can be determined by using the following formula under Figure 2.

  • Page 24: Scope Of Delivery

    Endurance® Series Users Manual 3.6. Scope of Delivery The Endurance® standard device delivery includes the following:  Endurance®-Series Infrared Thermometer  Endurance®-Series mounting nut (E-MN)  Fixed mounting bracket (E-FB  End cap for display (E-ECAP)  Mini-DVD with Endurance® SW, Operating Instructions and Quickstart guide ...

  • Page 25: Electrical Interference

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 4.3. Electrical Interference To minimize electrical or electromagnetic interference or “noise” be aware of the following:  Mount the electronics enclosure as far away as possible from potential sources of electrical interference such as motorized equipment producing large step load changes.

  • Page 26: Sensor Placement (2-Color Mode)

    Endurance® Series Users Manual 5.1.3. Sensor Placement (2-Color Mode) The following figure demonstrates the sensor placement under various conditions, where valid 2-color temperature measurements are possible. Note, however, that if the sensor signal is reduced more than 95% (including emissivity and obscuration of the target), the sensor accuracy also degrades.

  • Page 27: Viewing Angles

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 5.1.4. Viewing Angles The pitch angle of the Endurance® sensor facing the target may vary up to 30° in the 1-color measurement mode.

  • Page 28: Aiming And Focusing

    Endurance® Series Users Manual 5.1.5. Aiming and Focusing Once you have the sensor in place, you need to aim and focus it on the target. To aim and focus the sensor, complete the following: 1. Loosen the nuts or bolts of the mounting base. (This can be either a factory-supplied accessory or customer-supplied base.) 2.

  • Page 29: Electrical Installation

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 5.2. Electrical Installation The Endurance®-Series pyrometers are equipped with two IP67 protected connector sockets. A M16 (big one) 12-pin DIN connector houses a RS485 interface, trigger input, relay contact, current input, current output and 24V power supply wires.

  • Page 30: M12 4-Socket Lan/Ethernet Connector

    Endurance® Series Users Manual 5.2.2. M12 4-Socket LAN/Ethernet Connector The LAN/Ethernet connector on Endurance®-Series side is a M12 4-socket connector type, D- coded, suited for industrial Ethernet with IP67 protection rate and a screw retention feature. Via the LAN/Ethernet connector the Endurance®-Series device can also be powered as a PD (Powered Device) by a PSE (Power Sourcing Equipment) in a PoE (Power over Ethernet) mode.

  • Page 31: Figure 13: M16 12-Conductor Shielded Cable With Colored Wire/Signal Assignments

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. M16 12-socket DIN connector at one end and colored wires with cable end sleeves at the counter side. See below the colored wire to signal assignments, which are identical to the specific terminal block labeling.

  • Page 32: Power Supply

    Endurance® Series Users Manual 5.2.3.3. Endurance® specific terminal block An Endurance® specific terminal block is available to attach the 12-wire color-coded sensor cable via the terminal block to the process world. Figure 15: Endurance® series labeled terminal block 5.2.4. Power Supply Connections from a nominal 24VDC (500 mA or higher) power supply attach to the appropriate terminals on the electronic enclosure’s terminal strip.

  • Page 33: Addressing The Endurance® Sensor In A Rs485 Multidrop Network

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Ambient Temperature 0 to 60°C (32 to 140°F), 10-90% relative humidity, non-condensing Storage Temperature -20 to 70°C (-4 to 158°F), 10-90% relative humidity, non-condensing Dimensions (L x W x H) 151 x 75 x 26 mm (5.9 x 2.9 x 1 in)

  • Page 34: Device Control

    Endurance® Series Users Manual 6. Device Control Once you have your sensor(s) positioned and connected properly, the system is ready for continuous operation. Nonstop operation of the Endurance® device is achieved either by back panel operation or through software control via the RS485, the LAN/Ethernet or PROFINET IO communication interface.

  • Page 35: The Screen / Menu Display

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. The Object/Target Temperature Display fulfills two tasks to inform the operator:  In normal operation after warm up phase, it displays the current measured object temperature, including any signal processing like “Averaging Hold”, “Peak Hold”...

  • Page 36: The Control Panel Menu Structure And Their Associated Entries

    Endurance® Series Users Manual 6.1.5.2. The ENTER Button The Enter Button confirms the selection of a submenu or a specific submenu entry. After walking through the listed submenu entries by using the Navigate Buttons, the selection done by the Enter Button initiates a blinking of the modifiable entry, displayed in the 2nd row of the Screen/Menu display.

  • Page 37: Figure 22: Overview About The Menu Structure With Five (5) Sub-Menus

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Figure 22: Overview about the menu structure with five (5) sub-menus...

  • Page 38: The Information Menu

    Endurance® Series Users Manual 6.2.1. The INFORMATION MENU Figure 23: The INFORMATION MENU with sensor type related variations The INFORMATION MENU consists of nine (9) selectable subentries, which are not user modifiable and are just for information purpose. Only the top subentry content varies in dependence of the Endurance®...
  • Page 39 Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Order of subentry appearance: 1. Subentry: CONDENSED INFO FIELD The content for 1C Endurance® sensor types (E1M, E2M, E3M) or 1C-mode of ratio sensor types (E1R, E2R) varies regading the signal processing setup.

  • Page 40: The Configuration Menu

    Endurance® Series Users Manual 6.2.2. The CONFIGURATION MENU Figure 24: The CONFIGURATION MENU with sensor type related variations The CONFIGURATION MENU consists of maximum eight (8) selectable subentries, which are user modifiable to configure the Endurance® device. Monochrome devices (E1M, E2M, E3M) have a reduced configuration menu with just five (5) selectable subentries.
  • Page 41 Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Order of subentry appearance: 1. Subentry: MODE The subentry MODE is just available for 2-color (ratio) Endurance® sensor devices, where you can force the device to display the measured temperature values in either one of both modes.With the ▲...

  • Page 42: The Unit Setup Menu

    Endurance® Series Users Manual 6.2.3. The UNIT SETUP MENU Figure 25: The UNIT SETUP MENU with sensor type related variations The UNIT SETUP MENU consists of maximum sixteen (16) selectable subentries, which are user modifiable to setup the Endurance® device for special measurement treatment. Under the UNIT SETUP MENU, you are able to influence the temperature measurement accuracy, post processing, background compensation or object surface characteristics.
  • Page 43 Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Order of subentry appearance: 1. Subentry: SLOPE The subentry SLOPE is just available for 2-color (ratio) Endurance® sensor devices, to correct the temperature reading by adaptation of the slope value.
  • Page 44 Endurance® Series Users Manual follows the object temperature up to the point, where a new maximum is detected. The output will hold the maximum temperature value for the preset duration of the peak hold time. Once the peak hold time expires, the peak hold function will reset and the output will resume tracking the object temperature until a new peak is reached.

  • Page 45: The Interface Menu

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 6.2.4. The INTERFACE MENU Figure 26: The static (fixed) INTERFACE MENU The INTERFACE MENU is identical for all Endurance® series types. It consists of nine (9) selectable subentries, which are user modifiable to setup all the integrated Endurance®...
  • Page 46 Endurance® Series Users Manual Order of subentry appearance: 1. Subentry: RS485 BAUD RATE The subentry RS485 BAUD RATE is to set the RS485 communication baud rate, whereat the default baud rate is set to 38400 bps With the ▲ ▼ keys, you can toggle between the following communications baud rates: 1200 bps, 2400 bps, 9600 bps, 19200 bps, 38400 bps, 57600 bps, 115200 bps 2.

  • Page 47: The Analog Menu

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 6.2.5. The ANALOG MENU Figure 27: The static (fixed) ANALOG MENU The ANALOG MENU displays and accepts settings of the integrated analog interfaces. Two current loop analog interfaces are integrated in the Endurance®...

  • Page 48: Signal Processing

    Endurance® Series Users Manual 7. Signal Processing The activation and modification of signal processing functions and their associated parameters is possible via the PC based Endurance® software, serial LAN or RS485 programming commands, or over the rear control panel (Endurance® user interface). 7.1.

  • Page 49: Reset Peak Hold By External Trigger Signal

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here.  The Peak Hold Time is expired after holding the last peak value. In this case, the signal reverts to the current object temperature reading and restarts the peak holding process with the given hold time.

  • Page 50: Signal Slope (Decay) In Case Of Peak Hold Reset

    Endurance® Series Users Manual Note that other signal processing functions (like Averaging or Valley Hold) do not work concurrently with Peak Hold. 7.2.3. Signal Slope (decay) in case of Peak Hold Reset Three different signal drop (decay) functionalities are implemented and may be activated by the PC based Endurance®...

  • Page 51: Advanced Peak Hold

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 7.2.3.3. Average time dependent signal drop (averaging mode) The signal drop follows an averaging time function. The average time is the amount of time the output signal needs to reach 90% magnitude compared to a perpendicular drop.

  • Page 52: Advanced Valley Hold

    Endurance® Series Users Manual (Trigger) will promptly interrupt the valley hold function and restarts the valley holding with the current temperature reading. Temp output temperature object temperature hold time hold time Time Figure 35: Valley Hold Once Valley Hold is set above 0, it automatically activates. The output signal remains the same until one of two things happens: ...

  • Page 53: Outputs

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. page 80. The following figure is an example of the Deadband around a Programming Guide Setpoint temperature of 960°C (1760°F). Relay Changes State 962°C Setpoint: 960°C...

  • Page 54: Factory Defaults

    Endurance® Series Users Manual 7.9. Factory Defaults To globally reset the unit to its factory default settings, go to the “factory default” menu item under the configuration screen menu display. The baud rate and communications mode (single device or multiple devices / multidrop) will not be affected. Table 2: Factory Defaults Parameter E1M, E2M, E3M...

  • Page 55: Device Options

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 8. Device Options Options are items, which are factory installed and must be specified at time of order. 8.1.

  • Page 56: Led Sighting (Sighting Option D)

    Endurance® Series Users Manual 8.3. LED Sighting (Sighting Option D) The LED sighting allows fast and easy aiming at targets, which have to be centered in the measurement spot. The LED is specially aligned with the sensor’s lens to provide accurate, non-parallax pinpointing of targets.

  • Page 57: Avoidance Of Condensation

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Figure 39: Endurance® Head with Air/Water-Cooled Housing Option For ambient temperatures exceeding 175°C (350°F), the ThermoJacket can be used.

  • Page 58: Profinet Io (Communication Option 1)

    Endurance® Series Users Manual To avoid condensation, the temperature of the cooling media and the flow rate must be selected to ensure a minimum device temperature. The minimum sensor temperature depends on the ambient temperature and the relative humidity. Please consider the following table.

  • Page 59: I/O Device Configuration

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. The diagnostics concept based on channel specific diagnostic messages, which are mapped to the respective alarms. Coding standard is according to IEC 61158 PROFINET IO. The Endurance®...

  • Page 60: Structure Of The Input/Output Data

    Endurance® Series Users Manual Fahrenheit Color mode 1 , 2 color * 1000 (0.9  900) 850 … 1150 Slope * 1000 (0.9  900) 100 … 1100 Emissivity * 1000 (1.0  1000) 100 … 1100 Transmissivity -200 … +200 Sensor offset 800 …...

  • Page 61: Diagnostics

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 8.6.4.2. Pyrometer module output data The output data length of Input/Output module is 5 Byte. The output data may be used to change the initialization of the device (which was set once at start-up) when the bus is in data exchange mode.

  • Page 62: Iso Calibration Certificate, Based On Dakks (German Accreditation Body)

    Endurance® Series Users Manual Narrow band temperature under range Narrow band temperature over range Alarm Video overflow Profinet not ready Heater not ready 8.7. ISO Calibration Certificate, based on DAkkS (German accreditation body) A device specific Endurance® calibration certificate is orderable and is assigned to the individual Endurance®...

  • Page 63: Accessories

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 9. Accessories A full range of accessories for various applications and industrial environments are available. Accessories include items, that may be ordered at any time and added on-site. These include but are not limited to the following: 9.1.

  • Page 64: High Temp. Multi-Conductor Cable With M16 Connector (E-2Ccbxx)

    Endurance® Series Users Manual 9.1.1. High Temp. Multi-conductor cable with M16 connector (E-2CCBxx) Use the High Temp. 12-wire multi conductor cable (E-2CCBxx) for wiring the Endurance® sensor with the 24 VDC power supply, all inputs, outputs, and the RS485 interface. It is a shielded 12-conductor cable, made of 2 twisted pairs plus 8 separate wires, equipped with a M16 DIN connector on one side and wire sleeves at the counter side.

  • Page 65: Low Temp. Multi-Conductor Cable With M16 Connector (E-2Cltcbxx)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Figure 40: High Temp. Multi-Conductor Cable with M16 Connector (E-2CCBxx) 9.1.2. Low Temp. Multi-conductor cable with M16 connector (E-2CLTCBxx) Use the Low Temp.

  • Page 66: High Temp. Ethernet Cable With M12 Connector (E-Ethcbxx)

    Endurance® Series Users Manual If you cut the cable to shorten it, notice that both sets of twisted-pair wires have drain wires inside their insulation. These drain wires (and the white wire that is not part of the twisted pair) must be connected to the terminal labeled CLEAR.

  • Page 67: Low Temp. Ethernet Cable With M12 Connector (E-Ethltcbxx)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Figure 42: High Temp. Ethernet Cable with M12, RJ45 Connector (E-ETHCBxx) 9.1.4. Low Temp. Ethernet cable with M12 connector (E-ETHLTCBxx) Use the Low Temp.

  • Page 68: Endurance® Terminal Block In A Nema 4 Enclosure (E-Tbn4)

    Endurance® Series Users Manual Figure 44: Endurance® Terminal Block (E-TB) with wire color assignment 9.1.6. Endurance® Terminal Block in a NEMA 4 enclosure (E-TBN4) The Endurance® Terminal Block in a NEMA 4 enclosure (E-TBN4) is for the connection of the Endurance®...

  • Page 69: 24Vdc, 1.1A, 100-240Vac Power Supply In Nema 4/Ip65 Case (E-Ps)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Figure 46: 24VDC, 1.2A Industrial Power Supply (E-SYSPS) 9.1.8. 24VDC, 1.1A, 100-240VAC power supply in NEMA 4/IP65 case (E-PS) The terminal box is designed to provide IP65 (NEMA-4) protection to the terminal block, see section 5.2, , and a power supply for the sensor.

  • Page 70: Poe Injector To Provide Power Over A Single Ethernet Hub (E-Poe)

    Endurance® Series Users Manual Figure 47: 24VDC, 1.1A, 100-240VAC power supply in NEMA 4/IP65 case (E-PS) 9.1.9. PoE Injector to provide power over a single Ethernet hub (E-POE) With the PoE injector option, you are able to power the Endurance® device over the Ethernet/LAN connection.

  • Page 71: 12-Socket Din Cable Connector (E-2Ccon) For Multi-Conductor Cable

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Transmission Media 10Base T Cat. 3, 4, 5 UTP/STP 100Base TX Cat. 5, 5e UTP/STP PoE Function Number of PoE Out Ports PoE Output Power 15.4W...

  • Page 72: Modline5 Patch Cable Kit To Use Existing Modline5 Cables (E-M5Pk)

    Endurance® Series Users Manual 9.1.11. Modline5 patch cable kit to use existing Modline5 cables (E-M5PK) In case of replacing an existing Modline5 device installation by an Endurance® series device, the already existing cabling is reusable, by inserting the Modline5 patch cable kit (E-M5PK). The patch cabe kit converts into the needed Endurance®...

  • Page 73: Mechanical/Optical Accessories For Endurance® Sensors Only

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 9.2. Mechanical/Optical Accessories for Endurance® sensors only Table 5: Accessories for Endurance® sensors only Code Description Accessories for Endurance® sensors only E-AP Air purge collar E-PA...

  • Page 74: Air Purge Collar (E-Ap)

    Endurance® Series Users Manual 9.2.1. Air purge collar (E-AP) The Air Purge Collar accessory is used to keep dust, moisture, airborne particles, and vapors away from the lens. It can be installed before or after the bracket. It must be screwed in fully. Air flows into the 1/8”...

  • Page 75: Mounting Nut (E-Mn)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 9.2.3. Mounting nut (E-MN) This is the standard mounting nut with an inner thread of 1.5” UNC to fix and secure the Endurance®...

  • Page 76: Swivel Bracket (E-Sb)

    Endurance® Series Users Manual Figure 57: Adjustable bracket (E-AB) 9.2.6. Swivel bracket (E-SB) The Swivel Bracket accessory is to mount the Endurance® sensor in a moveable position, to correct in an easy way the pitch and yaw orientation of the sensor. For a correct sensor orientation, you are able to pitch (0°...

  • Page 77: Right Angle Mirror For Targets At Right Angles To Sensor Axis (E-Ra)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 9.2.7. Right angle mirror for targets at right angles to sensor axis (E-RA) The Right angle mirror is to redirect the measured object temperature spot at an angle of 90°. This allows placing the Endurance®...

  • Page 78: Endurance® Universal Adapter Accessory (E-Uaa)

    Endurance® Series Users Manual 9.2.9. Endurance® universal adapter accessory (E-UAA) The E-UAA clamps around the Endurance® sensor, and can be used to mount it to an existing Modline 5 installation, where a RAM (Right Angle Mount) is used, a tripod, or any device using a 1/4–20 UNC threaded mounting hardware.

  • Page 79: Flange Adapter (E-Mfa-7) To Allow Endurance® To Mount To E-Mf-7

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Figure 63: Mounting flange (E-MF-7) 9.2.12. Flange adapter (E-MFA-7) to allow Endurance® to mount to E-MF-7 The accessory (E-MFA-7) is secured to the front of the Endurance® sensor and then threads into the E-MF-7 for use in existing Ircon flange mount installations.

  • Page 80: Protective Front Window, Including O-Ring (E-Pw)

    Endurance® Series Users Manual 9.2.14. Protective front window, including O-Ring (E-PW) As a spare part, the protective front window with the needed O-ring, is orderable. Especially in harsh environments, the front window suffers and solid particles could influence the infrared light transmissivity.

  • Page 81: Thermojacket And Related Accessories

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 9.3. ThermoJacket and related Accessories Table 6: ThermoJacket and related Accessories Code Description ThermoJacket and related Accessories E-TJ1 ThermoJacket housing for Endurance®...

  • Page 82: Table 7: Approximate Required Coolant Flow Versus Outside Ambient Temperature

    Endurance® Series Users Manual Ambient temperatures: water cooling 315°C (600°F) air cooling 115°C (240°F) Coolant pressure (min. / max.): water cooling 2.7 bar (40 psi) to 8.6 bar (125 psi) air cooling 5.5 bar (80 psi) to 8.3 bar (120 psi) filtered or „instrument-clean“...

  • Page 83: Metric Unit Thermojacket Housing For Endurance® Sensors (E-Tj1M)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 9.3.2. Metric unit ThermoJacket housing for Endurance® sensors (E-TJ1M) The E-TJ1M ThermoJacket type is for the usage in regions with international units system. Please see for a detailed technical description, dimensions and drawings under chapter 9.3.1, Imperial unit ThermoJacket housing for Endurance®...

  • Page 84: Blast Gate Assembly With Quartz Window, Ht Model (E-Gtq)

    Endurance® Series Users Manual Installing the Adjustable Mounting Base to the ThermoJacket: 1. Mount the adjustable mounting base (item 6) onto the desired surface with four screws (1/4” 20 UNC or M6 x 1). 2. Loosen the cap screw (item 3) with the 1/4” hex key. 3.

  • Page 85: Adjustable Pipe Adapter Assembly (E-Apa)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Figure 72: Dimensions of the Blast Gate Assembly Mounting Flange Water Jacket Blast Gate Open Close Quartz or Amtir window (with 2 washers) Air Purging Mounting Flange...

  • Page 86: Mounting Flange For Use With Sighting Tubes (E-Mst)

    Endurance® Series Users Manual 2x Mounting flange (WJMF-7) Mounting flange for sighting tube (WJMFST-7) Figure 74: Adjustable Pipe Adapter (E-APA) 9.3.7. Mounting flange for use with sighting tubes (E-MST) The mounting flange (E-MST) for the use with sighting tubes is to adapt different kind of sighting tubes to the Endurance®...

  • Page 87: 30Cm (12") Sighting Tube, Stainless Steel Up To 800°C/1470°F (E-St12)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. When using a customer supplied sighting tube, use caution in specifying the inside diameter and length. Your sensing head determines what diameter/length combinations are possible without impeding the optical field of view! Figure 76: Ceramic Sighting Tube (E-STC12)

  • Page 88: 30Cm (12") Sighting Tube, Carbon Steel, 45° End Cut (E-Beesight)

    Endurance® Series Users Manual 9.3.10. 30cm (12") sighting tube, carbon steel, 45° end cut (E-BEESIGHT) Use the E-BEESIGHT carbon steel sighting tube in conjunction with the E-MST tube- mounting flange in temperature measurement environments where reflected energy is a problem. Fix the E-MST mounting flange directly to the Water Jacket face. Screw the E- BEESIGHT carbon steel sighting tube into the E-MST mounting flange.

  • Page 89: Flow Regulator Accessories

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Snap locks ENDURANCE® Pyrometer Die cast metal wedge Extraction tool (E-TJET) Mounting thread for rear cover wire rope M16-Socket Figure 80: Extraction tool (E-TJET) attached to Endurance®...

  • Page 90: Air Purging Flow Regulator Assembly With Air Filter (E-Ar)

    Endurance® Series Users Manual Control Knob Figure 81: Water Flow Regulator (E-WR) 9.4.2. Air purging flow regulator assembly with air filter (E-AR) Air pressure regulator to control the air purging: max. pressure: 10 bar (150 psi) max. temperature: 50°C (122°F) filter size: 5 µm Filter...

  • Page 91: Cooling Air Flow Regulator, High Capacity (E-Cafr)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 9.4.3. Cooling air flow regulator, high capacity (E-CAFR) The high capacity Cooling Air Flow Regulator is for the control of the air-cooling in high ambient temperature environments.

  • Page 92: Programming Guide

    Endurance® Series Users Manual 10. Programming Guide This section explains the sensor’s communication protocol to be used when writing custom programs for your applications or when communicating with your sensor with a terminal program over RS485 or LAN/Ethernet interface. 10.1. Remote versus Manual Considerations Since the sensor includes a local user interface, the possibility exists for a person to make manual changes to parameter settings.

  • Page 93: Transfer Modes

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. After transmitting one command via RS485 or LAN/Ethernet link, the sender has to wait for the response from the Endurance® device before sending a subsequent one. The response time from the Endurance®...

  • Page 94: Command List

    Endurance® Series Users Manual 10.4. Command List The table below describes the available commands via RS485 or LAN/Ethernet interface. Table 9: Command List Description Char Format Legal Values Factory Default √ √ Burst string format UTSI √ Show list of commands √...
  • Page 95 Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. n.n – nnnn.n √ √ √ 0.0 – 9999.0 (°C or °F) Bottom of mA Lower end of temperature range sensor range √...

  • Page 96: Table 10: Assignment Of Error-Codes

    Endurance® Series Users Manual √ √ Trigger 0 = inactive, 1 = active √ Identify unit Varies e.g. E1RL-F2-V-0-0 Set at factory calibration Sensor serial number nnnnnnnn e.g. 31712345 (8 digits) Set at factory calibration √ √ √ Attenuation to activate 0 to 95% energy relay √...

  • Page 97: Command Examples

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 10.5. Command Examples Table 11: Command Examples HOST SENSOR HOST WHERE USED (1) Query  Set  Description Answer √...

  • Page 98: Troubleshooting Minor Problems

    Endurance® Series Users Manual Please contact your local sales representative if you need assistance. In many cases, problems can be solved over the telephone. If you need to return equipment for servicing, calibration, or repair, please contact our Service Department before shipping. Phone numbers are listed at the beginning of this document.

  • Page 99: Analog Output Current Values In Dependence Of Fail-Safe Error Codes

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Table 13: Fail-safe Error Codes Condition 2-Color 1-Color 1-Color* (wide band)** (narrow band)** Heater control temperature over range ECHH ECHH ECHH...

  • Page 100: Cleaning The Lens

    Endurance® Series Users Manual Following order shows the priorities of the possible failsafe conditions: 1. Heater control temperature over range highest priority 2. Heater control temperature under range 3. Internal temperature over range 4. Internal temperature under range 5. Wide band detector failure 6.

  • Page 101: Changing The Window

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. 11.4. Changing the Window Sometimes extremely harsh environments can cause damage to the window. A replacement protective front window (E-PW) is available. To replace the sensor’s protective front window, complete the following: 1.

  • Page 102: Addendum

    Endurance® Series Users Manual 12. Addendum 12.1. Determination of Slope (for 2 – color operation) The following slope settings are approximate and will vary depending on the metal alloy and surface finish, as well as the application. These are supplied here as examples. Set the slope to approximately 1.000 for measuring the following metals with oxidized surfaces: •...

  • Page 103: Determination Of Emissivity (For 1-Color Operation)

    Innovative High Temperature Infrared Pyrometers Error! Use the Home tab to apply Überschrift 1 to the text that you want to appear here. Model H – up to 95% allowed signal reduction 1300°C (2372°F) to 3200°C (5792°F) Target Temperature Figure 85: Model H Percentage of Allowed Signal Reduction 12.3.

  • Page 104: Table 15: Typical Emissivity Values (Metals)

    Endurance® Series Users Manual Table 15: Typical Emissivity Values (Metals) Emissivity at 1 µm for Metals Emissivity at 1 µm for Metals Material Emissivity Material Emissivity Aluminum Iron, cast unoxidized 0.1-0.2 oxidized 0.7-0.9 oxidized unoxidized 0.35 roughened 0.2-0.8 molten 0.35 Magnesium polished 0.1-0.2...

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