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INSTALLATION AND
OPERATORS MANUAL
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as yours.
If you should ever need to contact us on this unit, it will help us to
respond to your needs faster.
MODEL __________________________________________________
SERIAL NUMBER _________________________________________
PURCHASE DATE _________________________________________
DEALER NAME ___________________________________________
DEALER PHONE # ________________________________________
www.wincogen.com
DR100F4/2
DR130F4/2
GENERATORS
16200-028
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Summary of Contents for Winco DR100F4/2
- Page 1 OPERATORS MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us on this unit, it will help us to respond to your needs faster.
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Page 2: Table Of Contents
“Troubleshooting Tables” near the end of this manual. ENGINE GENERATOR SET MOUNTING The warranty listed in the manual describes what you can INSTALLING THE FUEL LINE expect from WINCO should you need service assistance in the future. LUBRICATION INSTALLING THE BATTERY CONNECTING BATTERY CHARGER &... -
Page 3: Safety Information
SAFETY INFORMATION IMPORTANT SAFETY INSTRUCTIONS WARNING: FIRE HAZARD This engine generator set has been designed and Gasoline and other fuels present a hazard of possible manufactured to allow safe, reliable performance. Poor explosion and/or fire. maintenance, improper or careless use can result in A. -
Page 4: Specifications
SPECIFICATIONS DR100F4 DR130F4 Generator Generator Wattage 100,000 105,000 105,000 115,000 Wattage 123,000 130,000 130,000 130,000 Volts 120/240 120/208 120/240 277/480 Volts 120/240 120/208 120/240 277/480 Phase Single Three Three Three Phase Single Three Three Three Amps Amps CB Size CB Size Hertz Hertz Engine... -
Page 5: Introduction
M-Spec (i.e. M-10372) number which can be found installer. Other features, timing cycles, set points, and on the WINCO data tag. When the M-Spec is present, signal output capabilities are possible. Consult factory for supplemental inserts will accompany this standard manual procedure and passwords. - Page 6 D = Diesel R = Remote Start Generator Output Rating in kW Engine Manufacturer: I = Isuzu; F = FPT Number of Generator Poles Base Unit - Options Separator Voltage A (3) = Single Phase 120/240V D (4) = Three Phase 120/208V J (17) = Three Phase 120/240V L (18) = Three Phase 277/480V HOUSING TYPE...
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Page 7: Preparing The Unit
This must be completed and lifting points are only for the use during the manufacturing returned to WINCO Inc. within 180 days of the factory process and are designed for lifting of the individual invoice date. -
Page 8: Installation
We affecting the base or surrounding equipment. have partnered with a national lubrication oil manufacturer to give you access to Winco private branded premium oil WARNING: EQUIPMENT DAMAGE: available at comparable prices to conventional oils. See your dealer for additional information. -
Page 9: Installing The Battery
CAUTION: A battery presents a risk of electrical shock and high short DR100F4 & DR130F4 circuit current. The following precautions must be observed when working with batteries: 1. Remove watches, rings, and other metal objects. 2. Use tools with insulated handles. 3. -
Page 10: Connecting Battery Charger & Block Heater
CONNECTING BATTERY CHARGER & All selected emergency circuits are removed from main distribution panels and installed in the emergency BLOCK HEATER distribution panel. The ATS is then installed between the main panel and the emergency distribution panel. A three-stage battery charger is provided standard on Suggested circuits: freezer, refrigerator, furnace, emergency this unit. -
Page 11: A.c. Electrical Connections
A.C. ELECTRICAL CONNECTIONS switch to. The lugs will accommodate #10 AWG to 2/0 NOTICE: CLASS 1 WIRING METHODS ARE TO BE USED FOR AWG and should be torqued to 200 in. lbs. ALL FIELD WIRING CONNECTIONS TO TERMINALS OF A CLASS 2 CIRCUIT D: 120V GFCI CIRCUIT TERMINAL BLOCK: These terminals are rated for 85 Amps and will handle wire... -
Page 12: Dc Interconnections To The Ats
D.C. ELECTRICAL CONNECTIONS All DC connections are completed on the terminal strip Switch are connected to the two terminals marked Remote just below the engine control. All DC connection must be Start & Remote Start. The wire in terminal labeled #1 is separate conduit. - Page 13 ASCO 300 UL SWITCH When Normal Terminals On Source Fails Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS &3NTS transfer switch. OPM-187/A...
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Page 14: Starting Procedure
STARTING PROCEDURE CONTROL LAYOUT condition. Shutdown alarms are latching. The fault must be removed and the STOP/RESET button pressed to reset the module. The icon will be flashing in the display. INITIAL START UP WARNING: EQUIPMENT DAMAGE: Before attempting to start this unit, complete your pre-start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting. - Page 15 With the engine running smoothly check the no load voltage and frequency on the digital display. The voltage should be 208/240/480 AC depending on which model you have and a frequency of 59.5 to 60.5 hertz (Hz). If you have the proper voltage at the generator the next step is to check the voltage at the generator terminals in the Automatic Transfer Switch.
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Page 16: Maintenance
1. Place a drip pan or suitable container for catching the on new oil filter canister until sealing ring abuts the oil. WINCO has supplied a valve on the skid frame to filter head and tighten a further 3/4 turn. Do NOT use hook a customer supplied 5/8”... -
Page 17: Filling Coolant
FILLING COOLANT CAUTION: PERSONAL INJURY Only change fuel filter when the engine is not running and CAUTION: PERSONAL INJURY is at a low temperature in order to avoid the risk of burns. Only fill coolant when the engine is not running and is at a low temperature in order to avoid the risk of burns. -
Page 18: Changing Air Filter
CHANGING AIR FILTER 3. Check coolant protection. Store indoors in dry area. INFINITE PERIOD The engine performance is adversely affected when the air cleaner element is clogged with dust. In order to prevent oxidation of the internal parts of the engine and of certain components in the injection system, WARNING: EQUIPMENT DAMAGE when the engine is expected to be inoperative for periods... - Page 19 START-UP AFTER LONG PERIOD OF INACTIVITY 1. Drain the residual protective oil from the sump. 2. Fill the engine with the type and quantity of lubricant 3. Drain the CFB protective fluid from the fuel circuit. 4. Remove the plugs and/or seals from the engine’s intake, discharge, ventilation and bleeder holes, restoring normal conditions of use.
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Page 20: Maintenance Schedule
MAINTENANCE SCHEDULE WARNING: EQUIPMENT DAMAGE Failure to replace any damaged parts may result in serious engine damage. SERVICE INTERVALS Check Engine Oil Level Daily Check Coolant Level and for Leakage Daily Check Air Filter Daily Check Electrolyte Level in Battery and Clean Terminals 6 Months Drain Water from Fuel Pre-Filter 150 Hours... -
Page 21: Troubleshooting Table
TROUBLESHOOTING TABLE Problem Possible Causes Unit will not crank when power Digital genset not in AUTO fails Transfer control switch not in AUTOMATIC position Incorrect wiring between ATS and genset Defective control relay in ATS Fuse(s) blown in the DSE 7310 MKII Defective DSE 7310 MKII Loose or dirty battery terminals Defective starter... -
Page 22: Avr Wiring
AVR WIRING SX460 Automatic Voltage Regulator The following is a list of connections on the AVR. These have been factory set and other than voltage adjustment, should never be changed. 1. Generator AC sensing connection (6,7, & 8) Field voltage DC (F1 & F2) 2. -
Page 23: Wiring Size Table
WIRING SIZE TABLE The table below is based on Table 310.15 (B) (16) un the National Electric Code 2014 edition. Allowable ampacitier of insulated conductors rated 0 through 2000V, 75°C through 90°C. Not more than three current-carrying conductors in Raceway, Cable, or Earth (direct buried). Adjust for 40°C (104°F) ambient temperature. -
Page 24: Dse 7310 Mkii Wiring Diagram
DSE 7310 MKII WIRING DIAGRAM OPM-187/A... -
Page 25: Wiring Diagrams
THREE PHASE AC WIRING HIGH AND LOW WYE HIGH AND LOW WYE THREE PHASE-HIGH WYE WIRING DIAGRAMS THREE PHASE-LOW WYE 277/480 VOLTS 120/208 VOLTS THREE PHASE-HIGH WYE THREE PHASE-LOW WYE 277/480 VOLTS 120/208 VOLTS THREE PHASE - HIGH WYE 277/480V THREE PHASE - LOW WYE 120/208V THREE PHASE AC SINGLE PHASE AC... -
Page 26: Limited Warranty
Air cooled units purchased for stock have 1 year to be sold. The warranty to the original retail customer commences on the date of sale of the product to them. All liquid cooled units have 180 days from the Winco invoice to submit a start up date. If no startup form is submitted, then warranty period starts on the Winco invoice date unit was sold. - Page 27 Note 2: 3rd Year warranty coverage is parts only/no labor. Note 3: Round trip mileage is limited to 200 miles per trip and a total of 2 trips per repair unless authorized in writing by the WINCO Service Dept.
- Page 28 225 S. CORDOVA AVE • LE CENTER, MN 56057 Sales: 507-357-6821• sales@wincogen.com Service: 507-357-6831 • service@wincogen.com www.wincogen.com OPM-187/A...
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