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INSTALLATION & OPERATORS
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as yours.
If you should ever need to contact us on this unit, it will help us to
respond to your needs faster.
MODEL _________________________________________________
SERIAL NUMBER _________________________________________
PURCHASE DATE ________________________________________
DEALER NAME __________________________________________
DEALER PHONE # _______________________________________
MANUAL
www.wincogen.com
GENERATORS
16200-013 16200-019
DR45F4/1
DR65F4/1
DR90F4/1
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Summary of Contents for Winco DR45F4/1
- Page 1 MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us on this unit, it will help us to respond to your needs faster.
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Page 2: Table Of Contents
Should you experience a problem please follow the “Troubleshooting Tables” near the end of this manual. The warranty listed in the manual describes what you can expect from WINCO should you need service assistance in the future. OPM-134/B... -
Page 3: Safety Information
SAFETY INFORMATION This engine generator set has been designed and WARNING: FIRE HAZARD manufactured to allow safe, reliable performance. Poor Gasoline and other fuels present a hazard of possible maintenance, improper or careless use can result in explosion and/or fire. potentially deadly hazards;... -
Page 4: Specifications
SPECIFICATIONS DR45F4 DR65F4 Generator Generator Wattage 45,000 45,000 45,000 45,000 Wattage 62,000 62,000 62,000 62,000 Volts 120/240 120/208 120/240 277/480 Volts 120/240 120/208 120/240 277/480 Phase Single Three Three Three Phase Single Three Three Three Amps Amps CB Size CB Size Hertz Hertz Engine... -
Page 5: Dr90F4
DR90F4 Generator Wattage 86,000 87,000 87,000 87,000 87,000 Volts 120/240 120/208 120/240 277/480 346/600 Phase Single Three Three Three Three Amps CB Size Hertz Engine Model FPT N45 TM2 4.5L Starting System 12 Volt Muffler Standard Fuel Consumption (full load) 6.94 Gal/Hr Generator Testing Resistance Note: Review the Stamford Newage nameplate on your... -
Page 6: Introduction
Go to the WINCO website for a list of engine dealers or contact The engine generator set consists of a multi-cylinder, liquid the WINCO Service Department. -
Page 7: Preparing The Unit
If any damage is noted, it is always easiest to the fuel tank, making for a DANGEROUS, unbalanced refuse the shipment and let WINCO take care of the freight lifting load. If the generator was shipped on the fuel claim. -
Page 8: Installation
A properly designed concrete pad is necessary for stationary operation. Consult a qualified, licensed The WINCO installation manual OPM-112 contains electrician or contractor to install and wire the gen-set. The information on indoor, open skid installations and... -
Page 9: Fuel Installation
increases back pressure. It may be necessary to increase the requirements and assist in making you aware of the exhaust pipe diameter in some applications. decisions you must make. In no case should the instructions or information provided be interpreted to conflict with any The exhaust pipe is very hot. -
Page 10: Connecting Battery Charger & Block Heater
SERVICING BATTERIES When installing or replacing batteries, use the proper group/size starting battery. The battery should be a maintenance-free lead acid design. Deep cycle batteries will CAUTION: EQUIPMENT DAMAGE not work for this application. Voltage spikes can damage the DC control circuits. Disconnect the battery charger from the AC power CAUTION: PERSONAL DANGER source prior to disconnecting the battery. - Page 11 is connected to the generator, there can be absolutely no feedback from the generator to the power line or the power line to the generator. When properly installed, the normal ATS Control and safety system will eliminate all paths and feedback. To wire the automatic transfer switch into existing wiring, first determine which circuits will be on the emergency load circuit.
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Page 12: Ac Connections
AC CONNECTIONS will connect the bottom lugs on the circuit breaker. The NOTICE: CLASS 1 WIRING METHODS generator power feeds have already been wired into the ARE TO BE USED FOR ALL FIELD WIRING upper lugs. CONNECTIONS TO TERMINALS OF A CLASS 2 CIRCUIT Please refer to the circuit breaker installed on your unit for breaker lug capacities and proper toque specifications. - Page 13 The NFPA 70 250:34-35 are good technical references. PERMANENTLY INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral and overcurrent protection. NFPA 70 refers to this as a “separately derived system.” When connecting it to a building a transfer switch specifically designed for GFCI and bonded neutral generators is required.
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Page 14: Dc Connections
In order to finalize communication the program will need and start up the generator. to be adjusted using the free DSE configuration software to enable the commutation. Contact Winco service for a list of Depending on the distance, 14 to 16 gauge standard wire register values. - Page 15 ASCO 300 UL SWITCH When Normal Terminals On Source Fails Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS &3NTS transfer switch. OPM-134/B...
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Page 16: Starting Procedure
F-153 Pre-Start & Warranty Form was sent with your generator. This form must be filled out by an Authorized LUBRICATION WINCO Service Center and submit it to our WINCO Service Department for your warranty to become valid. After completing the checklist, the engine-generator set is ready Before starting the engine, check the oil level in the for initial start-up. -
Page 17: Control Layout
CONTROL LAYOUT INITIAL START UP WARNING: EQUIPMENT DAMAGE Before attempting to start this unit, complete your pre-start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting. Starting this unit without it properly connected can cause serious personal injury or equipment damage. - Page 18 On three phase panels the G2 voltage level should also be checked. ON 240 VOLT (DELTA) SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE “WILD” LEG IS. IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE AS IT IS ON THE GENERATOR SIDE.
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Page 19: Maintenance
CAUTION: PERSONAL INJURY dip stick Only change oil when the engine is not running and WINCO pipes the oil to drain to the outside for convenient is at a low temperature in order to avoid the risk of maintenance. burns. -
Page 20: Filling Coolant
perfectly sealed CAUTION: PERSONAL INJURY Only change fuel filter when the engine is not 2. Refill the engine and the heat exchanger until running and is at a low temperature in order to avoid complete top-off. the risk of burns. 3. -
Page 21: Adjusting The Governor
element, from the inside outward (maximum pressure up the engine. 200 kPa). Do not use detergents; do not use diesel. 2. Fill the engine with protective oil type 30/M (or 4. Replace the filter if any breakages or tears are found. alternatively oil that complies with MIL 2160B type 2 specifications), up to the “minimum”... -
Page 22: Maintenance Schedule
MAINTENANCE SCHEDULE SERVICE INTERVALS Check Engine Oil Level Daily Check Coolant Level and for Leakage Daily Check Air Filter Daily Check Electrolyte Level in Battery and Clean Terminals 6 Months Drain Water from Fuel Pre-Filter 150 Hours Check Belts and Belt Tension 300 Hours Check Oil Vapor Filter 300 Hours... -
Page 23: Troubleshooting Table
TROUBLESHOOTING TABLE Problem Possible Causes Unit will not crank when power Digital genset not in AUTO fails Transfer control switch not in AUTOMATIC position Incorrect wiring between ATS and genset Defective control relay in ATS Fuse(s) blown in the DSE 7310 MKII Defective DSE 7310 MKII Loose or dirty battery terminals Defective starter... -
Page 24: Sx460 Automatic Voltage Regulator
AVR WIRING SX460 Automatic Voltage Regulator 1. Generator AC sensing connection (6,7, & 8) Field voltage DC (F1 & F2) The following is a list of connections on the AVR. These 2. Voltage adjustment have been factory set and other than voltage adjustment, 3. -
Page 25: Engine Harness Schematics
ENGINE HARNESS SCHEMATICS DR45 & DR65 DR90 OPM-134/B... -
Page 26: Dse 7310 Mkii Wiring Diagram
DSE 7310 MKII WIRING DIAGRAM OPM-134/B... -
Page 27: Ac Wiring
THREE PHASE AC WIRING HIGH AND LOW WYE HIGH AND LOW WYE AC WIRING THREE PHASE-HIGH WYE THREE PHASE-LOW WYE THREE PHASE-HIGH WYE THREE PHASE-LOW WYE 277/480 VOLTS 120/208 VOLTS 277/480 VOLTS 120/208 VOLTS THREE PHASE - LOW WYE 120/208V THREE PHASE - HIGH WYE 277/480V THREE PHASE AC SINGLE PHASE AC... -
Page 28: Limited Warranty
Warranty service may be performed by an authorized WINCO Inc. service center only. Service work performed by unauthorized persons will void all warranties. WINCO Inc. shall not be liable for any claim in an amount greater than the purchase price of the product. In no event shall WINCO Inc. be held liable for any special, indirect, consequential or liquidated damages.
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