EnerSys PRO Series Owner's Manual
Level 1-3 battery handling equipment
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- Owner's manual (31 pages) ,
- Owner's manual (16 pages) ,
- Owner's manual (9 pages)
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Summary of Contents for EnerSys PRO Series
- Page 1 Battery Bull Electric Level 1–3 Battery Handling Equipment OWNER’S MANUAL www.enersys.com...
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Page 2: Table Of Contents
CONTENTS Introduction ..........3 Symbol Identification Chart....... 4 Danger, Warning, Caution Labels ....5 Operator Controls Description ....6 Control Console .......... 6 Operating Instructions ....... 7 Electromagnet Maintenance ..... 9 Battery Room Preoperational Checklist and Handover ..........10 Slider Strip Maintenance ......11 Antenna Mounting ........ -
Page 3: Introduction
Proper instruction and training of all users must be ensured prior to any contact with the battery system. For service, contact your sales representative or call: EnerSys EMEA EnerSys World Headquarters EH Europe GmbH 2366 Bernville Road Baarerstrasse 18 Reading, PA 19605, USA... -
Page 4: Symbol Identification Chart
SYMBOL IDENTIFICATION BBE-2-30-TS-SG-415 # of Roller Beds Width of Each Roller Bed (in) SG – Stand Guided FG – Floor Guided WG – Wheel Guided Voltage (V) Symbol Identification Chart Refer to accompanying Hazardous Fumes documentation Do not operate without all guards Crush Hazard –... -
Page 5: Danger, Warning, Caution Labels
LABELS Danger, Warning, Caution Labels DANGER! CAUTION! Only certified operators should attempt to lift/carry loads with this Use care when entering or exiting unit. Keep the area under load clear the operator control station. Do when operating the unit. not attempt to enter or exit the control station when the machine Hazardous Fumes. -
Page 6: Operator Controls Description
OPERATOR CONTROLS Operator Controls Description Model: BBE-TS Description Description Control Joystick Battery Stop Override Emergency Stop (Optional Key) Travel, Lift, and Magnet Mode Selector Start Button Laser Alignment Front Roller Bed Magnet ON/OFF Switch Rear Roller Bed Two-Handed Operation Button Travel and Magnet Override Control Console The BBE-TS Battery Bull is operated using one... -
Page 7: Operating Instructions
CONTROL CONSOLE Control Console (cont.) NOTE: All functions are logical and variable i.e. This machine is equipped with electrically powered move the joystick in the direction that you want to mechanical battery safety stops. These battery travel and the further you move it the faster you safety stops automatically retract when a battery is will travel being loaded into the Battery Bull. - Page 8 OPERATING INSTRUCTIONS Operating Instructions (cont.) DANGER! CAUTION! Only certified operators should attempt to lift/carry loads with this Use care when entering or exiting unit. Keep the area under load clear the operator control station. Do when operating the unit. not attempt to enter or exit the control station when the machine Hazardous Fumes.
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Page 9: Electromagnet Maintenance
OPERATING INSTRUCTIONS Operating Instructions (cont.) 8. When contact is made and the magnet has 19. Move the appropriate Paddle Joystick away a firm grip on the battery, move the joystick from the charging stand. The urethane rollers to pull the battery from the lift truck until the will pull the battery from the charging stand leading edge of the battery is approximately 2"... -
Page 10: Battery Room Preoperational Checklist And Handover
PREOPERATIONAL CHECKLIST Battery Room Preoperational Checklist and Handover Housekeeping Checked Pass Fail Is the work area clean Is the work area dry Is the work area safe Batteries and Chargers Checked Pass Fail Are all the charging stand safety stops engaged Are any battery cables protruding into the runway aisle Are any charger cables protruding into the runway aisle Are any drip trays protruding into the runway aisle... -
Page 11: Slider Strip Maintenance
PREOPERATIONAL CHECKLIST Battery Room Preoperational Checklist and Handover (cont.) Battery Change Cart Checked Pass Fail The creep mode works at the top and bottom of the lift The automatic stop switch works at the top and bottom of the lift The two handed operation switch works (optional) The travel clutch stops the machine in 2 feet or less from full speed... -
Page 12: Mounting & Adjustment
MOUNTING & ADJUSTMENT Antenna Mounting 1. Mount the antenna to the side of the machine. Number 1 2. Before tightening the bolt completely, make sure that the antenna is parallel with the lift post(measure the distance between the post and the antenna at the bottom and the top). -
Page 13: Torque Tamer Installation Instruction
TORQUE TAMER Torque Tamer Adjustment (cont.) 4. Tighten adjusting nut set screw Number 26 in or decrease the amount of torque transmitted, the the selected spline notch. Do not tighten the adjusting nut Number 24 must be turned clockwise setscrew on threads of the hub. to increase or counterclockwise to decrease the 5. -
Page 14: General Maintenance Summary
MAINTENANCE General Maintenance Summary Please follow the maintenance schedule and To clean the machine, use WD-40 and wipe down operator handover sheet closely to maintain the all metal and plastic parts. warranty of the machine. Lexan guards should only be cleaned using a soft cloth and glass cleaner. -
Page 15: Technical Bulletin # 118
TECHNICAL BULLETIN Technical Bulletin # 118 Description: How to realign a rear wheel (free Procedure wheel). 1. Lift the lower frame and travel wheels off the floor and remove both wheels from the wheel Equipment: MAC-II and all Battery Bulls housings. -
Page 16: Recommended Torque Values For Bolts/Screws
TORQUE VALUES Recommended Torque Values for Bolts/Screws Torque FT-LBS (Nm) Socket Head Flat Head Cap Size Grade 5 Cap Screws Screws Grade 8 Grade L9 1/4-20 UNC (10) (22) (11) (16) (21) 5/16-18 UNC (22) (45) (22) (33) (42) 3/8-16 UNC (40) (80) (38) - Page 17 SENSOR SET-UP Sensor Set-up (cont.) Height Sensor: Equipment: All electric Battery Bulls (BBE) or machines that have this option. Procedure: 1. Make sure the machine is empty (no batteries). 8. The Q1 far value controls the height at which the 2.
- Page 18 SENSOR SET-UP Sensor Set-up (cont.) 4. Check all wiring before reconnecting electrical 10. Press the Set key button. (Q2 position for stop power point is set). 5. The REAR Collision avoidance Distance Sensor 11. Press the Esc button to go to the display screen. has two outputs, Q1 and Q2.
- Page 19 Trademarks and logos are the property of EnerSys and its affiliates except UL, CE, UK CA, Torque Tamer, Schaeffer’s Moly, Shaeffer’s SilverStreak, Loclite, and WD-40, which are not the property of EnerSys. Subject to revisions without prior notice. E.&O.E. EMEA-EN-OM-PROS-BBE-L3-1124...
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