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Related Manuals for Struers Coolimat-2000
Summary of Contents for Struers Coolimat-2000
- Page 1 Manual No.: 16527026-02 Revision A Date of Release 2023.04.25 Coolimat-2000 Static Filter Instruction Manual...
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Page 2: Table Of Contents
Coolimat-2000 SF Instruction Manual Table of Contents Page Intended use ............. 3 Icons and typography ..........5 Safety Precaution Sheet..........7 User’s Guide ............. 9 Reference Guide ............. 29 Appendix : Pre-Installation Checklist ......... 38 Contents of the Declaration of Conformity ....45... -
Page 3: Intended Use
Coolimat-2000 is intended for filtration, cooling and recirculation of cooling fluid containing waste from machining of materials. Coolimat- 2000 is designed for use with Struers grinding and cutting machines. The machine is only to be operated by skilled/trained personnel in a professional working environment (e.g. - Page 4 The contents of this manual is the property of Struers. Reproduction of any part of this manual without the written permission of Struers is not allowed. All rights reserved. © Struers 2023.
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Page 5: Icons And Typography
Coolimat-2000 SF Instruction Manual Icons and typography Struers uses the following icons and typographical conventions. A list of the Safety Messages used in this manual can be found in the chapter on Cautionary Statements. Always consult the Instruction Manual for information on the potential hazards marked by the icons fixed to the machine. - Page 6 Coolimat-2000 SF Instruction Manual General Messages NOTE: indicates a risk of damage to property, or the need to proceed with special care. HINT: indicates additional information and tips. ‘Colour Inside Logo The 'colour inside' logo on the cover page of this Instruction Manual indicates that it contains colours which are considered to be useful for the correct understanding of its contents.
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Page 7: Safety Precaution Sheet
8. Mishandling or modifying the equipment can lead to severe bodily injuries and material damage. 9. To achieve maximum safety and lifetime of the machine, use only original Struers consumables. 10. The machine must be disconnected from the mains prior to any service. - Page 8 The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s) to the user or the equipment. Dismantling of any part of the equipment, during, service or repair, should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).
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Page 9: User's Guide
Preparing the Cooling Unit for Use ..........16 Filling the Tank ..............16 Supplying Power ..............17 Verifying Correct Installation........... 17 Connecting Coolimat-2000 to the Cut-off Machine ......18 Noise Level................... 18 2. Operation Control Panel ................19 Control Panel Indicators/ Functions ..........20 Starting Coolimat-2000 .............. - Page 10 Coolimat-2000 SF Instruction Manual 4. Cautionary Statements List of Safety Messages in the Manual........... 25 5. Transportation and Storage Transporting Coolimat-2000 ............27 Shipping or Storing Coolimat-2000 ..........27 6. Disposal Disposal of Filtration Tubes ............28...
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Page 11: Getting Started
When the filter tube is full, it is easily replaced by the operator. The Coolimat-2000 does not have start and off buttons. It is controlled from the grinding- or cut-off machine via a control cable (slave function). -
Page 12: Unpacking Coolimat-2000
− to the front and rear of the tank. A lifting bar is recommended to keep the two straps apart − below the lifting point. Coolimat-2000 Static Filter – Lifting points. CRUSHING HAZARD Wear safety shoes when handling heavy machinery. -
Page 13: Getting Acquainted With Coolimat-2000
Open the box and carefully remove the control unit. Getting Acquainted with Take a moment to familiarise yourself with the location and names of Coolimat-2000 the Coolimat-2000 components. Coolimat-2000 with Static Filter Filter unit cover Static filter grid ... -
Page 14: Assembling The Coolimat-2000
Coolimat-2000 SF Instruction Manual Assembling the Coolimat-2000 Place the filter unit and the pump cover plate on the tank. Mount the control unit to the tank using the attached screws. The static filter unit is delivered without static filter tubes. The... -
Page 15: Connecting The Control Unit
Coolimat-2000 SF Instruction Manual Connecting the Control Unit Rear view of Control Panel Dual input signal to control both pump outputs Floater sensor input * Winding motor output * Single input 1 signal to control Pump 1 output ... -
Page 16: Preparing The Cooling Unit For Use
NOTE: To avoid corrosion, Struers recommends the use of Struers Additive, Cooli Additive or Cooli Additive Plus in the cooling water (percentage stated on the Additive container). Remember to top up with Struers Additive each time you refill with water. -
Page 17: Supplying Power
Incorrect voltage may result in damage to the electrical circuit. Coolimat-2000 is factory mounted with an electric cable. Mount an approved plug on the cable or hard-wire into the mains... -
Page 18: Connecting Coolimat-2000 To The Cut-Off Machine
Connect the 24 V / CAN control cable to the Coolimat-2000 control unit by plugging one end into the machine’s control socket (see machine manual for details) and the other end into the socket on the rear panel of the Coolimat-2000 control unit. -
Page 19: Operation
Coolimat-2000 SF Instruction Manual 2. Operation Control Panel... -
Page 20: Control Panel Indicators/Functions
Coolimat-2000 SF Instruction Manual Control Panel Indicators/ Functions Name Indicator Function Name Function Green LED indicator: The unit is on Press MANUAL PAPER WINDING standby. to start winding of paper (Only for band filter version) Red LED indicator: Unit error (after... -
Page 21: Starting Coolimat-2000
Instruction Manual Starting Coolimat-2000 Coolimat-2000 starts automatically when the cutting machine starts to cut. Coolimat-2000 will enter Standby mode when cutting is stopped. Turn on using the main switch. Check the POWER LED is GREEN, if not press RESUME. -
Page 22: Maintenance
The maintenance procedures described in this section must be carried out by skilled or instructed persons. To ensure a longer lifetime for your equipment, Struers strongly recommends regular cleaning. WARNING Disconnect the power before performing any maintenance work. -
Page 23: Replacing The Cooling Fluid
Start the recirculation pump by activating water gun on the − cut-off machine. − Turn off Coolimat-2000 on the main switch when the tank is empty. Use Dredge Pump Empty the cooling unit tank using an industrial dredge pump. -
Page 24: Weekly
Both cut-off machine and Coolimat start. Activate the Emergency stop on the cut-off machine. The filter pump and the cut-off machine should stop. If not, turn off the Coolimat-2000 on the main switch and contact Struers Service. Start a cutting process. -
Page 25: Cautionary Statements
Coolimat-2000 SF Instruction Manual 4. Cautionary Statements List of Safety Messages in the Manual CRUSHING HAZARD Wear safety shoes when handling heavy machinery. ELECTRICAL HAZARD Switch the power off when installing electrical equipment. The machine must be earthed (grounded). Check that the mains voltage corresponds to the voltage stated on the type plate on the side of the machine. - Page 26 In case of fire, alert bystanders, the fire brigade and cut power. Use a powder fire extinguisher. Do not use water. WARNING Safety critical components are to be replaced after a maximum lifetime of 20 years. Contact Struers Service for information.
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Page 27: Transportation And Storage
Clean and dry the filter unit and tank. Lift Coolimat-2000 onto a pallet and move to its new location. At the new location, check that: The facilities required are in place. Check the Pre-Installation Checklist... -
Page 28: Disposal
Coolimat-2000 SF Instruction Manual 6. Disposal Equipment marked with a WEEE symbol contain electrical and electronic components and must not be disposed of as general waste. Please contact your local authorities for information on the correct method of disposal in accordance with national legislation. -
Page 29: Reference Guide
Safety Related Parts of the Control System (SRP/CS) ....32 Spare Parts List ................32 Diagrams ..................33 Block diagram Coolimat-2000 16523050 ........ 34 Circuit/Wiring diagram, Coolimat-2000 pump, 16523103 B . 35 4. Legal and Regulatory ......36 FCC Notice ................... 36 EN ISO 13849-1:2015 ..............36... -
Page 30: System Components And Accessories
The use of Struers consumables is recommended. Other products (e.g. coolants) may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g. seals and tubes), where the damage can be directly related to the use of non-Struers consumables. -
Page 31: Troubleshooting
Cooling unit stops and cannot be Blown f use(s). Contact Struers Service. restarted. Samples, cooling unit or equipment Insuf f icient additive for cooling fluid. Add Struers Additive for cooling fluid corroded. to the cooling water, using the correct concentration. Check with a ref ractometer. -
Page 32: Spare Parts And Diagrams
Contact Struers Service for information. NOTE: Replacement of Safety critical components can only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). Safety critical components may only be replaced by components with at least the same safety level. -
Page 33: Diagrams
Coolimat-2000 SF Instruction Manual Diagrams Title Block diagram Coolimat-2000 16523050 Circuit/Wiring diagram, Coolimat-2000 pump 16523103... -
Page 36: Legal And Regulatory
Pursuant to Part 15.21 of the FCC Rules, any changes or modifications to this product not expressly approved by Struers ApS could cause harmful radio interference and void the user’s authority to operate the equipment. -
Page 37: Technical Data
Coolimat-2000 SF Instruction Manual 5. Technical Data Subject Specification Metric/International 200 l Tank Height 275 mm 10.8” Width 800 mm 31.5” Depth 1,400 mm 55.1” Volume 200 l 52.8 gallons Static Filter Height 655 mm 25.8” Width 800 mm 31.5”... -
Page 38: Installation Requirements
PIC No.: 16527005 Revision B Date of Release: 2020.05.20 Coolimat-2000, Pre-Installation Checklist Read the Installation instructions in the Instruction Manual before installing the machine. Installation Requirements − Crane and straps* or − 2 persons Required Accessories and Consumables (ordered separately) (Please ref er to the f or details of the range available). - Page 39 Recommended space at the f ront: 100 cm / 40”. Rear: The machine may be placed against a wall. Side Check there is at least 2 cm / 7” between Coolimat-2000 and the cut-off machine to ensure that no hoses or tubes are constricted. Page 2 of 6...
- Page 40 Coolimat-2000, Pre-Installation Checklist Unpacking Coolimat-2000 is delivered on a pallet and f astened with cable ties. Remove the box. Remove the plastic wrapping. Save the packing crate and pallet f or f uture use. Lifting Coolimat-2000 with Band Filter: 87 Kg/ 192 lbs...
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Page 41: Power Supply
Coolimat-2000, Pre-Installation Checklist Lif t of f the f ilter unit and remove the loose items f rom inside the tank 2 persons Filter unit Loose items Tank Power Supply The machine is shipped with a 1.8 m power cable. - Page 42 10 – 85 RH % (storage) Water Supply Required Option Coolimat-2000’s recirculation tank is filled with water from a main supply (no hose is supplied). Water Inlet Duct: 115mm / 4.5” dia. Water outlet - Drain Required ...
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Page 43: Accessories And Consumables
Additional Recirculation Pump A second Pump can be mounted to supply cooling fluid to 2 machines. When purchased f rom Struers, the pump is equipped with a cable, that can be plugged directly into the rear of the control box Consumables Required Additive f or recirculation cooling unit, to prevent corrosion and improve cutting results. - Page 44 Coolimat-2000 SF Instruction Manual...
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Page 45: Contents Of The Declaration Of Conformity
Based on: 16527901 D Declaration of Incorporation of Partly Completed Machinery Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Coolimat-2000 Model Function Recirculation cooling unit Type Cat. no. Band filter 06526129, 06526130, 06526136 06526146, 06526154 Static filter... - Page 46 Pederstrupvej 84 DK-2750 Ballerup Denmark...
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