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3M Matic 2000a Instructions And Parts List

3M Matic 2000a Instructions And Parts List

Adjustable case sealer

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,QVWUXFWLRQV DQG 3DUWV /LVW
00DWLF
0D
7\SH 124000
$GMXVWDEOH
&DVH 6HDOHU
Serial No.
For reference, record machine serial number here.
3M-Matic™ 2000a - Type 124000
,PSRUWDQW 6DIHW\
,QIRUPDWLRQ
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
6SDUH 3DUWV
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
44-0009-2175-7
Jan 2024

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Summary of Contents for 3M Matic 2000a

  • Page 1 "Spare Parts/Service Information" section. These parts are expected to wear through normal use, and should be kept on hand to minimize Serial No. production delays. For reference, record machine serial number here. 3M-Matic™ 2000a - Type 124000 Jan 2024 44-0009-2175-7...
  • Page 2 Industrial Specialties Division 3M Center St. Paul, MN 55144-1000 Edition Janurary 2024 Copyright 3M 2024 All rights reserved The manufacturer reserves the right to change the product at any time without notice. 3M-Matic™ 2000a - Type 124000 Jan 2024 44-0009-2175-7...
  • Page 3 Minimum billing on parts orders will be $50.00. Replacement part prices available on request. There will be a 15% restocking fee per invoice on returned parts. Note: Outside the U.S. contact the local 3M subsidiary for parts ordering information 3M-Matic™ 2000a - Type 124000...
  • Page 4 Tape Application Leg Length - Optional 4.8 Box Board ........................13 4.9 Box Weight and Size Capacities ................... 13 4.10 Machine Dimensions ..................... 14 4.11 Machine Noise Levels ....................14 4.12 Setup Recommendations .................... 14 3M-Matic™ 2000a - Type 124000 Jan 2024 44-0009-2175-7...
  • Page 5 11.1 Box Width Adjustment ......................23 11.2 Box Height Adjustment ....................... 23 11.3 Top Flap Compression Roller Adjustment ................23 11.4 Changing the Tape Leg Length ..................23 11.5 Run Boxes to Check Adjustment ..................24 3M-Matic™ 2000a - Type 124000 Jan 2024 44-0009-2175-7...
  • Page 6 15.4 Copies of Test Reports, Certi¿ cations (etc.)Required by User ......... 35  7HFKQLFDO 'RFXPHQWDWLRQ DQG ,QIRUPDWLRQ 16.1 Electric Diagrams ......................37 16.2 Spare Parts / Ordering ..................... 39 - 41 'UDZLQJV DQG 3DUWV /LVWV ....................... 43 - End of Manual 3M-Matic™ 2000a - Type 124000 Jan 2024 44-0009-2175-7...
  • Page 7 $%%5(9,$7,216 $1' $&521<06 /,67 2) $%%5(9,$7,216 $&521<06 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig.
  • Page 8 (see "Speci¿ cations Section – Box Weight and Size Capacities"). 2000D $GMXVWDEOH &DVH 6HDOHU 7\SH  00DWLF Note ± Shown above is the lower tape supply roll and bracket assembly in the alternate location. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 1 44-0009-2175-7...
  • Page 9 (ELV), a de¿ nition - Enclosures, drawings and diagrams - Spare parts (last section) of symbols, plus a parts list of the 3M-Matic 2000D Adjustable case sealer 3M Industrial Specialties Division 3M Center, Bldg. 220-5E-06 All pages and diagrams are numbered. The spare St.
  • Page 10 *(1(5$/ ,1)250$7,21  'DWD ,GHQWLI\LQJ 0DQXIDFWXUHU DQG 0DFKLQH )RU &RPPHFLDO 8VH 2QO\ 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 3 44-0009-2175-7...
  • Page 11 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is noti¿ ed of the problem no later than ¿...
  • Page 12 Keep this manual in a handy place near the machine. This manual contains information that will help you to maintain the machine in a good and safe working condition. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 5 44-0009-2175-7...
  • Page 13 Turn the machine off when not in use. Never attempt to work on any part of the machine, load tape, or remove )LJXUH  jammed boxes from the machine while the machine is running. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 6 44-0009-2175-7...
  • Page 14 Always feed boxes into the machine by pushing only from the end of the box. Keep hands, hair, loose clothing, jewelry )LJXUH  away from moving belts and taping heads. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 7 44-0009-2175-7...
  • Page 15 Operation Section. He must never touch the running driving belts or put his hands inside any cavity. - The operator must pay attention to the blades during the tape replacement. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 8 44-0009-2175-7...
  • Page 16 Electric power disconnected Drive belt replacement Electric power disconnected Ordinary maintenance Electric power disconnected Extraordinary mechanical Running with safety maintenance protections disabled Extraordinary electrical Running with safety maintenance protections disabled 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 9 44-0009-2175-7...
  • Page 17 7DSLQJ +HDG +HLJKW $GMXVWPHQW (PHUJHQF\ +DQGOH 6WRS 6ZLWFK 8SSHU +HDG $VVHPEO\ 0DFKLQH $GMXVWDEOH 6LGH *XLGHV 3RZHU 6ZLWFK $VVHPEO\ /RZHU 7DSH 5ROO 0RXQW )LJXUH ²D &DVH 6HDOHU &RPSRQHQWV (Left Front View) 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 10 44-0009-2175-7...
  • Page 18          /HJ +HLJKW $GMXVWPHQW /DEHO QRW VKRZQ  0 /RJR  QRW VKRZQ )LJXUH   5HSODFHPHQW /DEHOV  0 3DUW 1XPEHUV 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 11 44-0009-2175-7...
  • Page 19 Electrical: 115 Volt, 60Hz, 1.9 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above.  2SHUDWLQJ 5DWH Box drive belt speed is approximately 0.5 m/s [100 feet per minute].
  • Page 20 '(7(50,1( 7+( %2; /,0,7$7,216 %< &203/(7,1* 7+,6 )2508/$ %2; /(1*7+ ,1 ',5(&7,21 2) 6($/ 6+28/' %( *5($7(5 7+$1  %2; +(,*+7 Any box ratio approaching this limitation should be test run to ensure performance. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 13 44-0009-2175-7...
  • Page 21 • Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit. • Exit conveyors (powered or gravity) must convey sealed boxes away from machine. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 14...
  • Page 22 Do not stack anything over the machine. It is possible to stack a maximum of 2 machines (if they are in their original packing). )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 15 44-0009-2175-7...
  • Page 23 For the disposal of the above materials, please follow point indicated in )LJXUH  the environmental directives or the law in your country. (weight of machine + pallet = 6HH 6SHFLILFDWLRQV). 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 16 44-0009-2175-7...
  • Page 24 $GMXVWDEOH lifting or repositioning this equipment. Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be )LJXUH  considered awkward to lift. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 17 44-0009-2175-7...
  • Page 25 )LJXUH ' The upper set of holes should only be used when both taping heads are adjusted to apply 50mm tape legs. )LJXUH  & %XIILQJ &DEOH 5ROOHU :$51,1* 6KDUS .QLIH )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 18 44-0009-2175-7...
  • Page 26 The user will be responsible for testing the short-circuit current in its facility and should check that the short-circuit amperage setting of the machine is compatible with all the components of the mains system. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 19 44-0009-2175-7...
  • Page 27  (PHUJHQF\ 6WRS The LATCHING EMERGENCY STOP BUTTON is located on the top center of the machine )LJXUH   )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 20 44-0009-2175-7...
  • Page 28  %R[ :LGWK $GMXVWLQJ .QREV )LJXUH   %R[ +HLJKW $GMXVWLQJ &UDQN )LJXUH   6WDUW6WRS %XWWRQV 6WDUW6WRS %XWWRQ )LJXUH  (6WRS %XWWRQ  /RFNDEOH (PHUJHQF\ 6WRS %XWWRQ )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 21 44-0009-2175-7...
  • Page 29 However, if one is needed for temporary use, it must: • Have a wire size of 1.5mm diameter [AWG 16] • Have a maximum length of 30.5m [100 ft] • Be properly grounded. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 22 44-0009-2175-7...
  • Page 30 5. Lift the lower taping head, shown in )LJXUH  DQG &, straight up to remove it from the case sealer bed. 6. Also refer to the Tape Head Manual. )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 23 44-0009-2175-7...
  • Page 31 4 - Turn the height adjustment crank clockwise to raise the outer columns up one set of mounting holes (100mm). 5 - Install and tighten the six (6) screws and plain washers in each column. Crank upper taping head assembly up and remove blocks. PP 0LQLPXP PP )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 24 44-0009-2175-7...
  • Page 32 8 Special Adjustment-Changing tape leg length 2 9 Special Adjustment-Column re-positioning  6DIHW\ 'HYLFHV ,QVSHFWLRQ 1 Taping units blade guard 2 Latching emergency stop button 3 STOP/OFF (O) main switch )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 25 44-0009-2175-7...
  • Page 33 Worn or missing friction rings Replace friction rings Drive belt tension too low Adjust belt tension Electrical disconnect Check power and electrical plug Motor not turning Evaluate problem and correct (continued on next page) 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 26 44-0009-2175-7...
  • Page 34 Tape tracks to one side or adjustment with the crank drags on the support tabs of applying frame Reduce spring pressure Taping heads is not set up properly (continued on next page) 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 27 44-0009-2175-7...
  • Page 35 The blade is not cutting tape Refer to tape cutting problems properly Rethread tape The tape is threaded incorrect Move spring hook to next Applying mechnism spring tighter hole has too little tension 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 28 44-0009-2175-7...
  • Page 36 4. Turn the main switch STOP/OFF (O) on the machine. At the end of every maintenance 5. Safety guards top drive belts operation check the safety devices. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 29 44-0009-2175-7...
  • Page 37 6FUHZ tape is threaded, as it can contaminate the tape's adhesive  /XEULFDWLRQ 3URGXFWV • Synthetic Silicone Spray may be used on Lead Screw )LJXUH   )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 30 44-0009-2175-7...
  • Page 38 7. Adjust belt tension as explained in "Adjustments - Box Drive Belt Tension." 8. Replace side cover and center plate and )LJXUH  /RZHU 'ULYH %HOW 5HSODFHPHQW secure with original fasteners. 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 31 44-0009-2175-7...
  • Page 39 NJ  OEV 3XOO )RUFH ZLWK PP  LQFK DW 0LGVSDQ 'LVFKDUJH (QG ,QIHHG (QG )LJXUH  %R[ 'ULYH %HOW 7HQVLRQ $GMXVWPHQW (Box Drive Belt Tension Adjustment - next page) 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 32 44-0009-2175-7...
  • Page 40 4. Replace center plate/front cover and secure with original screws. %R[ 'ULYH 0 ;  )ODW &HQWHU %HOWV +G 6FUHZ  3ODWH 0 6RFNHW +G 7HQVLRQ 6FUHZ  ,QIHHG (QG 0 +H[ :UHQFK 0 /RFN 1XW )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 33 44-0009-2175-7...
  • Page 41 ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 34 44-0009-2175-7...
  • Page 42 ONLY USE ORIGINAL REPLACEMENT PARTS  &RSLHV RI 7HVW 5HSRUWV &HUWLILFDWLRQV HWF 5HTXLUHG E\ 8VHU )LJXUH  )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 35 44-0009-2175-7...
  • Page 43 7(&+1,&$/ ',$*5$06  (OHFWULF 'LDJUDP  3KDVH 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 36 44-0009-2175-7...
  • Page 44 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
  • Page 45 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to con¿ rm item availability. 2SWLRQV DQG $FFHVVRULHV For additional information on the options and accessories listed below, contact your 3M Representative.
  • Page 46 D $GMXVWDEOH &DVH 6HDOHU )LJXUH  )LJXUH  )LJXUH  )LJXUH  )LJXUH  )LJXUH  )LJXUH  )LJXUH  0RWRU )LJXUH  )LJXUH  )UDPH $VVHPEOLHV 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 39 44-0009-2175-7...
  • Page 47 D 34 R/H 35 L/H 14 31 )LJXUH    3M-Matic™ 2000a - Type 124000 Jan 2024 Page 40 44-0009-2175-7...
  • Page 48 6HW 1XW ± *03   (QG &DS ± ;   :DVKHU ± 7ULSOH 0   %HOW 7HQVLRQLQJ $VVHPEO\ ± 5+   %HOW 7HQVLRQLQJ $VVHPEO\ ± /+ 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 41 44-0009-2175-7...
  • Page 49 D )LJXUH    3M-Matic™ 2000a - Type 124000 Jan 2024 Page 42 44-0009-2175-7...
  • Page 50 :DVKHU ± 3ODLQ  PP   %HOW 7HQVLRQLQJ $VVHPEO\ ± 5+   %HOW 7HQVLRQLQJ $VVHPEO\ ± /+   %HOW 7HQVLRQHU ± 5+   %HOW 7HQVLRQHU ± /+ 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 43 44-0009-2175-7...
  • Page 51 D )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 44 44-0009-2175-7...
  • Page 52 2796-24 78-8052-6566-3 Washer – Friction 2796-25 78-8070-1549-6 Knob – VTR-B-M10 2796-26 78-8005-5735-3 Washer – Lock, M5 2796-27 78-8032-0375-7 Screw – Hex Hd, M6 x 16 2796-28 78-8079-5378-7 Tape – Guide 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 45 44-0009-2175-7...
  • Page 53 D 1 - 2 )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 46 44-0009-2175-7...
  • Page 54 Tube – Roller Support 2798-12 12-7991-1752-3 Washer – M14, Plain 2798-13 78-8070-1563-7 Screw – M10 x 80 2798-14 78-8070-1549-6 Knob – VTR-B-M10 2798-15 26-1003-6918-5 Nut – Plastic Insert M10 Hex Flange 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 47 44-0009-2175-7...
  • Page 55 D 13 12 21 14 )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 48 44-0009-2175-7...
  • Page 56 10440-19 78-8010-7169-3 Screw – Hex Hd, M6 x 12 10440-20 78-8060-8474-1 Tape Drum Assembly – 2 Inch Head 10440-21 26-1004-5510-9 Washer - Plain, M10 10440-22 78-8098-8816-3 Latch - Tape Drum 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 49 44-0009-2175-7...
  • Page 57 D      &DVWHU 2SWLRQ )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 50 44-0009-2175-7...
  • Page 58 78-8129-6105-6 Bracket - Wheel 3430-47 3430-47 78-8129-6104-9 78-8060-7532-7 Nut – M1 Set Screw - M8x8 Nut – M12 3430-48 78-8017-9059-9 Washer – Spring, Helical, M12 3430-49 78-8060-7532-7 Nut – M12 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 51 44-0009-2175-7...
  • Page 59 D 12+13+ 11 = 14+15 )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 52 44-0009-2175-7...
  • Page 60 3431-47 78-8070-1512-4 Knob – VTR-B-M12 3431-48 78-8076-4800-7 Washer – Crank 3431-49 78-8076-4809-8 Washer – Crank 3431-50 78-8076-4821-3 Key – Stop 3431-51 78-8054-8821-6 Cap – End 3431-52 26-1004-5507-5 Washer – M8 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 53 44-0009-2175-7...
  • Page 61 D )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 54 44-0009-2175-7...
  • Page 62 Cover – Upper, W/English Language Labels 5592-24 78-8076-4500-3 Stud – Mounting 5592-25 78-8070-1318-6 Label – Box Centering 5592-26 78-8100-1234-0 Bezel 5592-27 78-8137-8445-7 Rear Sliding Platen (Not Shown) 5592-27 78-8137-8445-7 Rear Sliding Platen (Not Shown) 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 55 44-0009-2175-7...
  • Page 63 D )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 56 44-0009-2175-7...
  • Page 64 Clamp – 140 x 3, 5 5593-11 78-8076-4641-5 Cover 5593-12 78-8010-7157-8 Screw – Hex Hd, M4 x 10 5594-13 78-8017-9018-5 Washer – Plain, M4 SPEC. 5594-14 78-8060-7758-8 Fairlead – /20 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 57 44-0009-2175-7...
  • Page 65 D )LJXUH  3M-Matic™ 2000a - Type 124000 Jan 2024 Page 58 44-0009-2175-7...
  • Page 66 6FUHZ  +H[ +G 0;   6WDU :DVKHU ± 0   1XW ± +H[ 0   &ROODU   &ODPS   %R[ ± 2Q2II *UH\ 5594-34 78-8119-8910-8 Screw- Plastic 3M-Matic™ 2000a - Type 124000 Jan 2024 Page 59 44-0009-2175-7...