Atlas Filtri BW-IRON-1MPT-08 Instruction For Installation And Maintenance
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Atlas Filtri BW-IRON-1MPT-08 Instruction For Installation And Maintenance

Automatic backwash filters for iron, manganese, & hydrogen sulfide reduction aio and ozone assist
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INSTRUCTIONS FOR
INSTALLATION AND MAINTENANCE
AUTOMATIC BACKWASH FILTERS FOR IRON, MANGANESE,
& HYDROGEN SULFIDE REDUCTION
AIO AND OZONE ASSIST
Model #'s:
BW-IRON-1MPT-08
BW-IRON-OZO-1MPT-08
Dear Customer,
It is our pleasure to bring to you the most advanced filtration technology available. We
hope that it exceeds your expectations and meets all of your filtration needs.
Copyright: This manual of instructions cannot be reproduced, in whole or in part, in any
form (including its recording, digitalization or photocopying) without the written consent
of Atlas Filtri North America, LLC.
Contact:
ATLAS FILTRI North America, LLC
1068 North Farms Road Bldg. #3 - Wallingford, CT 06492, USA
Phone +1(203)284-0080 - Fax +1(203)294-9226
e-mail: atlasfiltrinorthamerica@atlasfiltri.com
A Company of the Atlas Filtri Group.
atlasfiltri.com
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Summary of Contents for Atlas Filtri BW-IRON-1MPT-08

  • Page 1 Atlas Filtri North America, LLC. Contact: ATLAS FILTRI North America, LLC 1068 North Farms Road Bldg. #3 - Wallingford, CT 06492, USA Phone +1(203)284-0080 - Fax +1(203)294-9226 e-mail: atlasfiltrinorthamerica@atlasfiltri.com A Company of the Atlas Filtri Group. atlasfiltri.com - 1 -...

  • Page 2: Installation Information

    Installation & Operations Manual Installation Information *To be filled out completely by the installer* Installed By:_______________________________________________________ Company Name & Phone #:____________________________________________ Installation Date:____________________________________________________ Serial #:_____________________________________________ Model #:_____________________________________________ Water Pressure Tested @ PSI:___________________________ City Water or Private Well Water:_________________________ Installed in-line with other water treatment equipment (Yes or No):____________ Tested incoming Total Iron (PPM):______________________________ Tested incoming Total Manganese (PPM):______________________________ Tested incoming Total Hydrogen Sulfide (PPM):___________________________...

  • Page 3: Features And Benefits

    This filter should be used as a polishing filter after all other water treatment equipment. Check with Atlas Filtri North America prior to installing this filter system to ensure you have proper pre-filtration equipment installed. (Filter systems must be maintained properly with media bed replacements on a regular maintenance schedule based off of chemistry and gallon usage).
  • Page 4 Specifications & Model Numbers Model Number Bypass Size Cubic Feet Footprint Service/Peak Flow Rates BW-IRON-1MPT-08 1” MPT 12.5” W X 60” H 4 GPM/8 GPM BW-IRON-OZO-1MPT-08 1” MPT 12.5” W X 60” H 4 GPM/8 GPM • Flow rates listed above on Service Flows are conservative & are based off Media Manufactures specifications.
  • Page 5 Filter Media Life • The Blended Filter Media in this filter system must be replaced over time. • It is important to maintain the filter system and keep record of the dates that the filter media has been replaced. • Average life expectancy of the filter media will range between 2 years to 7 years on average, all depending on the following.
  • Page 6 Filter Media Replacement Records • Date of Original Installation:___________________________________________ • Date of Replacement: ______________________________________________ • Name of Service Company: __________________________________________ • Date of Replacement: ______________________________________________ • Name of Service Company: __________________________________________ • Date of Replacement: ______________________________________________ • Name of Service Company: __________________________________________ •...

  • Page 7: Installation Notes

    Installation Notes • This Filter system consists of 1 total filter media tank, with electronic digital control valve and bypass valve with 1” brass spring loaded check valve installed on inlet of bypass valve. (No chemical or regenerate tank used). •...
  • Page 8 Conditions for Operation & Parameters Raw Water: • Ph: Should not be less than 7.0, nor greater than 8.0 • Total Free Chlorine Residual: Under .5 PPM residual constant • Total Iron: Under 8 PPM • Manganese: Under .50 PPM •...
  • Page 9 General Installation & Guide The control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing. DO NOT use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings but is not necessary.
  • Page 10 Top View of Control Valves Top View of Filter # BW-IRON-1MPT-08 Top View of Filter # BW-IRON-OZO-1MPT-08 - 10 -...

  • Page 11: Bypass Valve

    Bypass Valve To shut-off water to the system, please position arrow handles as shown in the bypass operation diagram below. If your valve doesn’t look like the diagram below, contact your service technician for instructions on how to shut-off water. NORMAL OPERATION BYPASS OPERATION Treated...

  • Page 12: Installation Fitting Assemblies

    Installation Fitting Assemblies Description: Fitting 1” PVC Male NPT Elbow Assembly Drawing No. Order No. Description Quantity CV-P-V3151 Nut 1” Quick Connect CV-P-V3150 Split Ring CF-P-V3105 O-Ring 215 CV-P-V3149 Fitting 1 PVC Male NPT Elbow - 12 -...
  • Page 13 Start Up 1. After installation is complete and the main water line in the home is still turned off, rotate the BYPASS knobs to the OFF positions. See below. Bypassed Position (closed) 2. Plug system into power and Set the Time of day. (See below) STEP 1U - Press CLOCK.
  • Page 14 3. Now that installation is complete, the time-of-day set, and the system still in the bypass closed position, follow the next steps to start-up the filter system. 4. Turn main water line supply back on in the home and open some cold water faucets to flush water lines from any debris from installation and also to expel the air out of the water lines.
  • Page 15 7. Slightly and slowly open the Inlet bypass knob ½ of the way open (pointing to roughly the 8 o’clock position) until you can hear water starting to flow into the filter tank. You will also start to hear air expelling out of the filter system and running to drain. Leave the outlet bypass knob in the closed position.
  • Page 16 11. With the inlet bypass knob in the fully open position, allow water to flow to drain for another 10 minutes. 12. After 10 minutes of flowing water to drain, plug the Arsenic filter system back into power. The display will still be reading BACKWASH. See below. Note: During Regeneration, the display screen will alternate between the cycle and how much time is left before the regeneration is complete.
  • Page 17 Start Up is now complete. Rotate the outlet bypass knob to the fully open position of Normal Operation (pointing to the 12 o’clock position). See below. NORMAL OPERATION “Treated” Water Supply Water Exits Enters With the filter system now in operation, fully open all cold-water faucets in the home to flush lines.

  • Page 18: General Operation

    General Operation When the system is operating, one of several displays may be shown. Pressing NEXT will alternate between the displays. One of the displays is always the current time of day. # OF DAYS TO REGEN is the number of days left before the system goes through a regeneration cycle.

  • Page 19: Bypass Valve Operation

    Bypass Valve Operation Figure 1 Figure 2 NORMAL OPERATION BYPASS OPERATION “Treated” Water Supply Water Supply Water Supply Water Exits Enters Exits Enters Figure 3 Figure 4 DIAGNOSTIC MODE SHUT OFF MODE Supply Water Supply Water No Water Supply Water is Shut Exits Enters Exits...

  • Page 20: Troubleshooting

    Troubleshooting Problem Possible Cause Solution a. No power at electric outlet a. Repair outlet or use working outlet b. Control valve Power Adapter not b. Plug Power Adapter into outlet or plugged into outlet or power cord end connect power cord end to PC Board not connected to PC board connection connection 1.
  • Page 21 Troubleshooting continued 6. Control valve does a. Broken drive gear or drive cap a. Replace drive gear or drive cap not regenerate assembly assembly automatically when b. Broken piston rod b. Replace piston rod the REGEN button is c. Defective PC Board c.
  • Page 22 Troubleshooting continued a. Foreign material is lodged in control a. Open up control valve and pull out piston valve assembly and seal/stack assembly for inspection. Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect.
  • Page 23 Replacement Filter Tank Filter Model # Replacement Tank Model # Cubic Feet BW-IRON-1MPT-08 RT-BW-IRON-1MPT-02 BW-IRON-OZO-1MPT-08 RT-BW-IRON-1MPT-08 • All replacement filter tanks come fully assembled and ready for installation. • All replacement tanks come with a new distributor tube and screen assembly.
  • Page 24 Powerhead Control Valve Parts for 1” Model #’s Model # BW-IRON-1MPT-08 Model # BW-IRON-OZO-1MPT-08 Drawing No. Order No. Description Quantity CV-P-V3107-01 Motor CV-P-V3106-02 Drive Bracket Assy CV-P-V3757PR-03 Vision PC Board NOT SHOWN CV-P-V3186 WS1 AC Adapter 120V-12V AC Adapter U.S.
  • Page 25 Control Valve Service Wrench Service Wrench - CV-P-V3193-02 Not provided with system. Separate purchase required. Bypass and depressurize system before using wrench. Loosens Injector and Loosens Drain Bypass Caps Nut in Polytube Applications Although no tools are necessary to assemble or disassemble the valve, the Service Wrench (Shown in various positions on the...
  • Page 26 Internal Valve Parts for 1” Model #’s Model # BW-IRON-1MPT-08 Model # BW-IRON-OZO-1MPT-08 Drawing No. Order No. Description Quantity CV-P-V3005 Spacer Stack Assembly CV-P-V3004 Drive Cap Assembly CV-P-V3011 Piston Downflow Assembly CV-P-V3174 Regenerant Piston CV-P-V3135 O-ring 228 CV-P-V3180 O-ring 337...
  • Page 27 Injector Cap, Injector Screen, Injector, Plug & O-Ring Drawing No. Order No. Description Quantity CV-P-V3176 Injector Cap CV-P-V3152 O-ring 135 CV-P-V3177-01 Injector Screen Cage CV-P-V3010-1Z Injector Asy Z Plug CV-P-V3010-1E Injector Asy E White CV-P-V3010-1F Injector Asy F Blue CV-P-V3010-1G Injector Asy G Yellow Not Shown CV-P-V3170...
  • Page 28 Drawing No. Order No. Description Quantity CV-P-H4615 Elbow Locking Clip CV-P-V3331 Drain Elbow & Retainer Assembly Water Meter Drawing No. Order No. Description Quantity CV-P-V3151 Nut 1” Quick Connect CV-P-V3003 Meter Assembly This water meter should not be used as the primary monitoring device for critical or health effect applications.
  • Page 29 Air Blocker for Clack 1” Control Valves Clack Corporation has its newest distributor family addition, the Air Blocker, available now. The Air Blocker traps water in its chamber to block the head of air from re- entering the control valve body. This will help reduce the iron oxidation that occurs, in the control valve, on air over media systems.
  • Page 30 Optional OZONE Assist (Model # BF-IRON-OZO-1MPT-08) Ozone & Filtration Innovation THE OZOTECH ENHANCED OXIDATION GENERATOR The Ozotech Enhanced Oxidation Generator (EOG), when combined with the Clack Corporation automatic water filter control valve will provide active ozone during the backwash process and leaves a head of ozone in the filter. This patented process aides in the oxidization, cleaning and the filtering of iron, manganese, sulphate and various other heavy metals from your water.
  • Page 31 How Ozotech EOG Works The Ozotech Enhanced Oxidation Generator (EOG) is a water treatment system designed to oxidize, clean, and filter water while providing anti-microbial protection against nuisance bacteria and related odors. As a fully integrated part of this water treatment filter the Ozotech EOG system produces cleaner, better tasting water without using or replacing chemicals.

  • Page 32: Check Valves

    1” Brass Spring Loaded Check Valve is installed on inlet of bypass valve. 3/8” Quick Connect Air Draw Check Valve. Installed on filter model # BW-IRON-1MPT-08 Insert Check Valve, installed in 90 degree fitting for OZONE intake. Installed on filter model # BW-IRON-OZO-1MPT-08 Inline Ozone Diaphragm Check Valve.
  • Page 33 Service Parts and Annual Maintenance Model # BF-IRON-1MPT-08 3/8” Quick Connect Air Draw Check Valve Valve Injector # V3010-1F • Replace 3/8” Quick Connect Air Draw Check Valve Annually. • Replace Valve Injector # V3010-1F annually, and clean injector screen. •...
  • Page 34 Service Parts and Annual Maintenance Model # BF-IRON-OZO-1MPT-08 Insert Check Valve & 90 Fitting Inline Ozone Diaphragm Check Valve Valve Injector # V3010-1F Air Filter EOG II Ozone Corona Cell Ozone Cell Cleaning Kit • Replace Insert Check Valve and 90 Degree Fitting Annually. •...

  • Page 35: Product Limited Warranty

    Manufacture* Warranty Exclusions: - Defective warranty part or parts will be repaired or replaced at the option of Atlas Filtri North America, F.O.B. Atlas Filtri North America. 1068 North Farms Rd. Bldg #3. Wallingford, CT. 06492. - All systems must be installed correctly by a licensed installer and meet all state and local plumbing codes.
  • Page 36 Wallingford, CT. 06492 Phone: (203)-284-0080 atlasfiltri.com ATLAS FILTRI is a registered trade mark of ATLAS FILTRI S.r.l. Unauthorized use of the registered trade marks is strictly forbidden and legally persecuted. AB1BACKIRON - R01 06/24. Subject to change without notice - 36 -...

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