VESTEL EVC01 Series Installation Manuallines

Electric vehicle charger

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ELECTRIC VEHICLE CHARGER

EVC01 Ser�es

Installat�on Gu�del�ne

English - 1

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Page 2: Table Of Contents
6.3.15 - WEB CONFIGURATION INTERFACE ENABLE / DISABLE ..........32 6.4 - OCPP CONNECTION ......................33 6.4.1 - CONNECT OCPP OVER CELLULAR NETWORK (Optional) ..........33 6.4.2 - CONNECT OCPP OVER ETHERNET ................33 6.5 - COMMISSIONING ......................35 ©2024 VESTEL MOBILITY - All rights reserved English - 1...
Page 3 6.6.7.7 - FiFo (First in - First Out) ................65 6.6.7.8 - Combined Load Management ..............66 6.6.8 - MAKING SYSTEM MAINTANENCE OF THE DEVICE ........... 69 7 - UK REGULATION CHANGES ACCORDING TO SMART CHARGING (OPTIONAL) ........73 ©2024 VESTEL MOBILITY - All rights reserved English - 2...
Page 4: Safety Information
• Do not touch the terminals, the electric vehicle connector and other hazardous live parts of the charging station with sharp metal objects. • Avoid exposure to heat sources, and place the unit away from flammable, explosive, hard or combustible materials, chemicals or vapours. ©2024 VESTEL MOBILITY - All rights reserved English - 3...
Page 5: Grounding Warnings
• In order to avoid the risk of fire or electric shock, do not use the device with extension cords. To avoid danger, if the mains cable or vehicle cable is damaged, it must be replaced by the manufacturer, its service agent or by similarly qualified persons. ©2024 VESTEL MOBILITY - All rights reserved English - 4...
Page 6: Warning For Wall Installation
T2P : Type2 Charging Cable with 5m T2P7 : Type2 Charging Cable with 7m 5th Asterisk (*) can be one of the following: WHT : w/White Cosmetic Cover Cabinet EVC01 ©2024 VESTEL MOBILITY - All rights reserved English - 5...
Page 7: General Information
3.1 - INTRODUCTION TO PRODUCT COMPONENTS EVC01 Product Components Branding Area RFID Card Reader LED Status Indicator Cable Hook Charging Plug Charging Cable Supply inlet cable gland Communication cable gland Charging cable gland ©2024 VESTEL MOBILITY - All rights reserved English - 6...
Page 8: Dimensional Drawings
Torx T20 Security Screwdriver Water Level Flathead Screwdriver Right Angle Screwdriver Adapter / Pointed Spudger Torx T20 Security Bit (Tip width 2.00-2.5 mm) RJ45 Crimping Tool Cat5e or cat6 ethernet cable ©2024 VESTEL MOBILITY - All rights reserved English - 7...
Page 9: Technical Specification
WCDMA : B1 (2100 MHz), B8 (900 MHz) LTE : B1 (2100 MHz), B3 (1800 MHz), B7 (2600 MHz), B8 (900 MHz), B20 (800 MHz), B28A (700 MHz) RFID Reader ISO 14443A/B and ISO 15693 ©2024 VESTEL MOBILITY - All rights reserved English - 8...
Page 10: Other Features
Ingress Protection IP54 Impact Protection IK08, IK10 Usage Conditions Temperature -25 °C to +50 °C (without direct sunlight) Humidity 5% - 95% (relative humidity, without condensation) Altitude 0 - 3,000m ©2024 VESTEL MOBILITY - All rights reserved English - 9...
Page 11: 6- Installing Charging Station
Mounting the mounting plate to the Torx M4x9 security screw product. Mounting the cosmetic cover to the Screw M4x8 front cover. Mounting the unit to the wall or metal Hook Mounting Plate pole ©2024 VESTEL MOBILITY - All rights reserved English - 10...
Page 13: Opening The Cover Of The Charging Station
Then unscrew the screws of the front cover, which is connected to the main body. Disconnect the flat cable in between the boards which are on the back side and front side of the unit. Remove the front cover. ©2024 VESTEL MOBILITY - All rights reserved English - 12...
Page 14: Wall Mount Installation
Hang back side of the unit to the mounting Tighten the torx (M4x9) security screws of the plate as shown in figure below. product, which are inside the accessory bag, shown in figure below. ©2024 VESTEL MOBILITY - All rights reserved English - 13...
Page 15 (Min:0,9 Nm ; Max:1,1 Nm torque value). bag, as shown in figure below. Before closing the front cover, don’t forget to connect the flat cable to the board which was removed. ©2024 VESTEL MOBILITY - All rights reserved English - 14...
Page 16 Position the metal cable hook, which is inside product using proper screwdriver. the accessory bag, over the mounting bracket as shown in figure. Twist the charging cable over the cable The unit is ready to use. hook. ©2024 VESTEL MOBILITY - All rights reserved English - 15...
Page 17: Pole Mount Installation
For single phase IT Grid installation, wiring diagram which is shown below should be used. Also grounding type should be set to “IT Grid” from the ”Installation settings” menu in web user interface. ©2024 VESTEL MOBILITY - All rights reserved English - 16...
Page 18: Three Phase Charging Station Ac Mains Connection
Check the table below to match Electric Terminal number with AC Cable Color. Electric Terminal AC Cable Color AC L3 (Grey) AC L2 (Black) AC L1 (Brown) AC Neutral (Blue) Earth (Green-Yellow) ©2024 VESTEL MOBILITY - All rights reserved English - 17...
Page 19: Single Phase Charging Station Ac Mains Connection (With Pen Optional)
If the unit detects broken PEN, it automatically goes into error mode and can only be cleared by power cycling the charge point i.e. powering off and back on again. The unit should be reset to get over the error. ©2024 VESTEL MOBILITY - All rights reserved English - 18...
Page 21: Dip Switch Settings
External Enable Input Functionality Pin-3 No Function Pin-4-5-6 Power Optimizer (Requires Optional Accessories) 6.3.9.1 - DATA CABLE CONNECTION Insert the cable through the gland as shown in the figure below. ©2024 VESTEL MOBILITY - All rights reserved English - 20...
Page 22: Mode Selection
SW5 (Position Switch 5) Power Optimizer mode with CT SW6 (Position Switch 6) (Top Position) SW5 (Position Switch 5) Power Optimizer mode with MID Meter SW6 (Position Switch 6) (Bottom Position) ©2024 VESTEL MOBILITY - All rights reserved English - 21...
Page 23: External Enable Input Functionality
If the external relay (RL) is in non-conducting (open), the charging station will not be not be able to charge the electric vehicle. You can connect potential free input signals as shown in above circuitry (see figure). ©2024 VESTEL MOBILITY - All rights reserved English - 22...
Page 24: Power Optimizer (Requires Optional Accessories)
Current limit of the main power line of the system is set through the DIP switches inside the charging station. ©2024 VESTEL MOBILITY - All rights reserved English - 23...
Page 25 When 4, 5, 6 pins are in OFF position, power optimizer functionality is disabled. DIP Switch Positions Current Limit Value Power Optimizer Disabled ©2024 VESTEL MOBILITY - All rights reserved English - 24...
Page 26: Power Optimizer With External Mid Meter
Household Main Switch Appliances RCCB Grid Utility Meter Communication (ModBUS) EVC01 Power Optimizer Meter should be placed just after the main switch of the house as shown in the figure. ©2024 VESTEL MOBILITY - All rights reserved English - 25...
Page 27 10-11: A-B (COM) Modbus connection over RS485 for single phase charging station models. Related board wiring of Power Optimizer connections can be made as shown below: CN20 Cable Terminal Cable Color Description (CN20-2) Brown A (COM) (CN20-1) Blue B (COM) ©2024 VESTEL MOBILITY - All rights reserved English - 26...
Page 28: Power Optimizer With External Current Transformer (Ct) (Optional)
• The slide switch (SW4) on “ The Embedded Power Optimization Module” should be set as shown in Figure below. (Bottom side.) NOTE : CAT5 cable can be used to extend the cables of the CT Clamp (FATS16L-100). Single Phase: ©2024 VESTEL MOBILITY - All rights reserved English - 27...
Page 29 Note: The CT Clamp (FATS16L-100) is provided with 1meter cable. This can be extend using a twisted pair cable, e.g CAT5 Cable. Do not exceed the maximum length of 100m. ©2024 VESTEL MOBILITY - All rights reserved English - 28...
Page 30: Load Shedding
Cable Terminal Input CN1-1 Load Shedding Input + CN1-2 Load shedding Input – Load Shedding Input State Behaviour Opened Contact Charge with max. available current Closed Contact Charge with 8A ©2024 VESTEL MOBILITY - All rights reserved English - 29...
Page 31: Monitoring Of Welded Relay Contacts Failure
RCCB (or MCB) at the fuse box of the charging station. The circuitry block diagram that must be used at the fuse box of the charging station is shown below. RCCB SHUNT EVSE 230V TRIP L1_W CN31 CN31 ©2024 VESTEL MOBILITY - All rights reserved English - 30...
Page 32: Factory Reset
• The first RFID card which is registered within this 60 seconds of duration will be the new master RFID card. Please follow instructions to register RFID user card which is used during charging process. ©2024 VESTEL MOBILITY - All rights reserved English - 31...
Page 33: Setting Ethernet Port Of Charger To Static Ip In Standalone Usage Mode
“OFF“ position as shown in figure below. • If you want to disable the web configuration interface, the position of DIP switch no 3 should be in “ON“ position as shown in figure below. ©2024 VESTEL MOBILITY - All rights reserved English - 32...
Page 34: Ocpp Connection
Strip off approximately 1 inch of the cable’s cable you’re terminating, to ensure that the ends jacket, using a modular crimping tool or a UTP of the conducting wires are even. cable stripper. ©2024 VESTEL MOBILITY - All rights reserved English - 33...
Page 36: Commissioning
Scheduled Charging. • Installation Settings : Earthing System, Current Limiter Settings, Unbalanced Load Detection, External Enable Input, Lockable Cable, Charging Mode Selection and Power Optimizer Configuration-Location -Load Sheddin Minimum Current. ©2024 VESTEL MOBILITY - All rights reserved English - 35...
Page 37: Connect Pc To The Same Network With Smart Board
HMI board. You should assign static IP address to your PC in 192.168.0.254 network which means that IP address should be in a range of between 192.168.0.1 and 192.168.0.254. ©2024 VESTEL MOBILITY - All rights reserved English - 36...
Page 38: Opening Web Configuration Interface Via Wi-Fi Hotspot
Also, Wi-Fi Hotspot SSID and password can be changed by the customer via WEBUI in Network Interfaces tab. New password character length must be minimum 8 and maximum 63 valid characters a..z A..Z 0..9 .,:;!#^+$%&/ (){[]}=*?-_@<>|. ©2024 VESTEL MOBILITY - All rights reserved English - 37...
Page 39 Forcing Refresh or Clearing (depending on your operating system and browser) them fixes certain problems, like loading or formatting issues on web page. ©2024 VESTEL MOBILITY - All rights reserved English - 38...
Page 40 After submitting this page you will be redirected to login page. Also if you don’t want to change the password you can turn back the login page with “Back To Login”. Changing password is important for your security. ©2024 VESTEL MOBILITY - All rights reserved English - 39...
Page 41: Web Configuration Interface
The following languages are available: Turkish, English, German, French, Romanian, Spanish, Italian, Finnish, Norwegian, Swedish, Hebrew, Danish, Czech, Polish, Hungarian, Slovak, Dutch, Greek, Bulgarian, Montenegrin, Bosnian, Serbian, Croatian. The boxes are configured in English by default. The figure is representative ©2024 VESTEL MOBILITY - All rights reserved English - 40...
Page 42: Change General Settings Of The Device
Led Dimming level options are Very Low,Low,Mid,High and Time Based. Time values can be between 00:00 and 23:59. 6.6.2.2 - Standby Led Behaviour Technician can select standby LED behaviour from the general settings page. Standby Led Behaviour can be on or off. ©2024 VESTEL MOBILITY - All rights reserved English - 41...
Page 43: Scheduled Charging
Randomised Delay Maximum Duration, can take values between 0 and 1800. If the device is in Ocpp Mode, for this mode you should enabled Ocpp Connection in Ocpp Settings. In Ocpp Mode you can make all Off Peak Charging settings. ©2024 VESTEL MOBILITY - All rights reserved English - 42...
Page 44: Installation Settings
There is no hardware or software configuration interface priority. The charging station uses the current value last set by the installer from either interface. ©2024 VESTEL MOBILITY - All rights reserved English - 43...
Page 45: Unbalanced Load Detection
If Unbalanced Load Detection is selected as an Enabled, Unbalanced Load Detection Max Current can be selected. Unbalanced Load Detection Minimum value is 6, max value is Current Limiter Value. Current Limiter Value can be set on Current Limiter Settings. ©2024 VESTEL MOBILITY - All rights reserved English - 44...
Page 46: External Enabled Input
Power Optimizer External Meter. can be selected Auto Selected, Klefr 6924 / 6934, Garo GNM3T / GNM3D, Embedded Power Optimizer with CT, P1 Slimmemeter. If Power Optimizer External Meter is Auto Selected, Power Optimizer value reads from main board. Disable ©2024 VESTEL MOBILITY - All rights reserved English - 45...
Page 48: Location
In this part, Load Sheddding Status is reading from main board, you can select Load Shedding Minimum Current from Web configuration. This parameter can take values between 0 and Current Limiter Value. Current Limiter Value can be set on Current Limiter Settings. ©2024 VESTEL MOBILITY - All rights reserved English - 47...
Page 49: Change Ocpp Settings Of The Device
If “Ocpp Security Profile” is selected as 2 or 3, OCPP specification enforces one of two cipher suites to be used. If your backend uses a different cipher suite you can change this setting as “All Ciphers” but you will be incompatible to OCPP standard . EVC04 ©2024 VESTEL MOBILITY - All rights reserved English - 48...
Page 51: Change Network Interfaces Settings Of The Device
If you select Ethernet or Wi-Fi IP Settings as “Static”; “IP Address”, “Network Mask”, Default Gateway” and “Primary DNS” spaces are mandatory. If you set Wi-Fi as enabled, “SSID”, “Password” and “Security” are mandatory. You should fill all spaces in suitable formats. CELLULAR ©2024 VESTEL MOBILITY - All rights reserved English - 50...
Page 52 WLAN When you finish it, click “Save” button. WIFI HOTSPOT Details are described in section “OPENING WEB CONFIGURATION INTERFACE VIA WIFI HOTSPOT” ©2024 VESTEL MOBILITY - All rights reserved English - 51...
Page 53 “Deny” option rejects all incoming traffic. Output Policy This policy determines the default behavior for incoming traffic. The “Allow” option accepts all incoming traffic, while the “Deny” option rejects all incoming traffic. ©2024 VESTEL MOBILITY - All rights reserved English - 52...
Page 54 Port: This setting determines which port number the rule applies to. Users can add as many rules as they want and can edit or delete them as needed. This enhances the flexibility and ease of use of your firewall application. ©2024 VESTEL MOBILITY - All rights reserved English - 53...
Page 55: Change Standalone Mode Settings Of The Device
Select “Autostart” mode to allow charging without the need for authorization. It will be enough to plug to start charging. If you are done with mode selection, click “Save” button and reboot the device. ©2024 VESTEL MOBILITY - All rights reserved English - 54...
Page 56: Local Load Management
With the help of dedicated power optimizer option, EV Charging station can manage the power limit based on the available power. When the household appliances consumes more, the charger consumes less and doesn’t overload the main switch. ©2024 VESTEL MOBILITY - All rights reserved English - 55...
Page 57: Star Topology
Block diagrams for static and dynamic supply in star network topology are provided as below. 6.6.7.4.1 - Static Supply Star Topology: L2 Switch Electrical Panel Supply Ethernet Slave Slave Master Slave Local Load Management configuration of static supply. ©2024 VESTEL MOBILITY - All rights reserved English - 56...
Page 58: Dynamic Supply Star Topology
Interfaces” menu. In this scenario, all the charging stations get their IP addresses from the DHCP server inside master charging station. Block diagrams for static and dynamic supply in daisy chain network topology are provided as below. ©2024 VESTEL MOBILITY - All rights reserved English - 57...
Page 59: Static Supply Daisy Chain Topology
Electrical Panel Slave Slave Slave Master Fixed Supply Ethernet 6.6.7.5.2 - Dynamic Supply Daisy Chain Topology: Main Supply Additional Loads Building Meter Electrical Panel Supply Slave Master Slave Slave Modbus Ethernet ©2024 VESTEL MOBILITY - All rights reserved English - 58...
Page 60: Configuration Of Slave Charging Stations
Load management option is “disabled” by default. After accessing to configuration web interface, you need to tab “Local Load Management” menu and select “Master/Slave” in “Load management Option”. “Charge Point Role” should be selected as “Slave” as shown in below menus. ©2024 VESTEL MOBILITY - All rights reserved English - 59...
Page 61 The slave charging stations should be set as DHCP client as shown in image below. Note that, this setting causes disconnection from configuration web interface of the charging station, so this setting should be the latest setting in slave configuration of the charging station. ©2024 VESTEL MOBILITY - All rights reserved English - 60...
Page 62: Configuration Of Master Charging Station
You can enter the system with: Default username = xxxxx Default password = xxxxx You can change password with Change Password Button in login page or Administration Password section in the System Maintanence tab. ©2024 VESTEL MOBILITY - All rights reserved English - 61...
Page 63 “Local Load Management” menu and select “Master/Slave” in “Load management Option”. “Charge Point Role” should be selected as “Master” as shown in the image below. Master charging station has additional configuration settings for dynamic load management group. ©2024 VESTEL MOBILITY - All rights reserved English - 62...
Page 64 “dynamic” current limit. For static current limit, “static” option should be selected. For dynamic current measurement, “MID” should be selected in “supply type”. Note that dynamic current limit setting needs optional current measurement accessories. ©2024 VESTEL MOBILITY - All rights reserved English - 63...
Page 65 First out” and “Combined” modes. Combined mode needs extra configuration as “Fifo Charging Percentage” which effects the share between equally shared and first-in first-out calculations of the load managament algorithm. ©2024 VESTEL MOBILITY - All rights reserved English - 64...
Page 66: Equally Shared
Tp is indicated in black color. Charging current which is drown by EV is indicated in Blue color. An EV drawing less current is incated by “ “ symbol. ©2024 VESTEL MOBILITY - All rights reserved English - 65...
Page 67: Combined Load Management
After master charging station discovers all the slave charging stations, then you can make other required settings of each connector one by one ©2024 VESTEL MOBILITY - All rights reserved English - 66...
Page 68 If the selected connector is required to be prioritized over the other charging stations, you can set “VIP Charging” as enabled as shown in the image below. ©2024 VESTEL MOBILITY - All rights reserved English - 67...
Page 69 Other parameters are just read only information from the connectors, which can be updated to the latest values by refreshing the configuration web interface. ©2024 VESTEL MOBILITY - All rights reserved English - 68...
Page 70: Making System Maintanence Of The Device
In FIRMWIRE UPDATE Page, you can upload the firmware update file from your PC by clicking “Upload” button. After the file is uploaded, you can click “Update” button to start the firmware update. ©2024 VESTEL MOBILITY - All rights reserved English - 69...
Page 71 Restore Config File button and upload the backup file. The system only accepts the .bak files. In SYSTEM RESET Page, you can make Soft Reset and Hard Reset by clicking the buttons. ©2024 VESTEL MOBILITY - All rights reserved English - 70...
Page 72 [a-z] and two uppercase letters [A-Z], two numbers [0-9] and at least two special characters. All spaces are mandatory. In FACTORY DEFAULT CONFIGURATION Page, you can make factory reset to the device. ©2024 VESTEL MOBILITY - All rights reserved English - 71...
Page 73 From this page, the full session log and the charging summary of how long it has been charged with which RFID card can be downloaded and viewed in excel file format. ©2024 VESTEL MOBILITY - All rights reserved English - 72...
Page 74: Regulation Changes According To Smart Charging (Optional)
“Waiting for random delay, Charging will start at hh:mm” will be shown on the screen as below while OCPP mode and random delay mode are active sync of the time information from the server. ©2024 VESTEL MOBILITY - All rights reserved English - 73...
Page 75 Continue charging at the end of off-peak interval (Enabled / Disabled) vi. Continue charging without re-authentication after power loss (Enabled / Disabled) Off-peak charging function will be active if and only if device is connected to the central system. ©2024 VESTEL MOBILITY - All rights reserved English - 74...
Page 76 For the unit in standalone mode the settings will be as above. For Standalone modes, off peak charging will be hidden because of the time sync issue. Randomised Delay Maximum Duration, can take values between 0 and 1800. ©2024 VESTEL MOBILITY - All rights reserved English - 75...

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