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U.S. Solid JFCBB00001 Instruction Manual

Vertical automatic continuous sealing machine
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Vertical Automatic Continuous Sealing Machine

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Summary of Contents for U.S. Solid JFCBB00001

  • Page 1 Vertical Automatic Continuous Sealing Machine...

  • Page 2: Product Purpose

    1. PRODUCT PURPOSE The machine is suitable for sealing and bag-making with various plastic and compound films. The equipment offers superior sealing abilities across a wide range of sectors, including the food, pharmaceutical, and chemical industries, as well as cosmetics, local produce, vegetable seeds, electronic components, and many more.

  • Page 3: Main Specifications

    and lower heaters promptly raise. From here, the temperature and speed can be adjusted as appropriate to the sealing material using the temperature control meter and the speed regulator. The plastic packing bag is transmitted by the conveyer belt with its sealing part positioned into the two running sealing braids.
  • Page 4 5. ELECTRICAL SCHEMATIC DRAWING Symbol Name Power supply switch Insurance tube Potentiometer Speed regulating plate Motor Blower Blower switch Electro-thermal switch Electro-thermal tube Temperature control meter Electro-thermal couple...
  • Page 5 6. WAY TO USE (1) . Legend and description of the machine: Conveyer belt Rubber wheel Pattern roller (inker wheel) Inker wheel seat Pressure regulating wheel Driving wheel Safety guard Cooling block Heating block Sealing braid Control box Driven wheel Guide place of Power socket and safeguard sealing width regulation...
  • Page 6 (2) Name of control box: Power supply switch Heating switch Blower switch Motor speed-regulation Sealing temp indication Emergency stop Counter...
  • Page 7 Setting the temperature with the intelligent temperature control table: A: The value displayed on the upper row (red) is the actual temperature. The value displayed on the lower row (green) is the set temperature. B. Press the SET button in the lower left corner, and the value (green) in the lower row will begin flashing.
  • Page 8 decrease to set the desired temperature. The value of this temperature should be set according to factors such as the thickness of the bag. It is generally set at about 150C. D. When the temperature is set, you must press the SET button again, and when the screen returns to normal, you can commence your work.
  • Page 9 (4) Adjustment methods for each component： I: The adjustment method for the conveyor belt: ① Adjust the locking knob ② Tripod ③ Locking knob ④ Conveyor belt tension adjustment knob Conveyor belt tension adjustment: When the conveyor belt is too loose or too tight, turn the two "conveyor belt tension adjustment knobs ④"...
  • Page 10 Front and rear fine-tuning adjustment of the conveying workbench: When the conveying workbench needs to be adjusted back and forth, first loosen the "adjustment locking knob ①" on both sides, and then push or pull the workbench until the position is appropriate.
  • Page 11 Ⅱ: Adjusting the sealing section ① Adjustment screw ② Cooling block ③ Lifting piece ④ Heating block Adjustment of the distance between the upper and lower heating blocks and cooling blocks: Due to different sealing materials and their thickness, the distance between the upper and lower heating blocks and cooling blocks needs to be adjusted for each product that is sealed.
  • Page 12 Sealing belt replacement method and adjustment: After the heating block cools down, remove the protective cover and rotate the lifting piece ③ on the heating block and the cooling block by 90°. Raise the two parts and loosen the embossing wheel and the middle pressing wheel.
  • Page 13 Ⅲ Passive pulley adjustment method: ① Spring ② Passive wheel seat ③ Adjustment screw ④ Sealing belt tension adjustment screw If the sealing belt runs sideways, it can be adjusted through the adjusting screw on the passive wheelbase ②.
  • Page 14 （5）How to install the alphabet wheel and the vertical rack ： ① Install the alphabet wheel。...
  • Page 15 We have prepared a letter wheel for you which can be found in the accessory bag. This wheel can print numbers or letters onto the bag. You can use the small steel plate to unscrew the letter wheel and put the required letters into the letter wheel. Next, open the casing of the machine, remove the blank letter wheel with a screwdriver, and install the letter wheel you set.
  • Page 16 ② Install the vertical rack: Attach the bracket connecting rods with screws. Install the non-slip feet to the bottom of the stand. Bracket completed。...
  • Page 17 Turn the machine over. Remove the fasteners that secure the transfer table. These are found on the side of the machine. Remove the transfer table.
  • Page 18 Remove the connecting rod screw on the side of the transfer table. This will allow you to release and remove the connecting rod. Use a screwdriver (hand-held or electric) to remove the screws on the non-slip feet at the bottom of the fuselage.
  • Page 19 Attach the assembled bracket to the fuselage. Connect bracket machine using the yellow and black fasteners and screws.
  • Page 20 After connecting the bracket to the machine, place the machine down on the ground with the control panel of the machine facing up. Insert the control bar into the round hole as shown in the figure. Stabilize the control lever using your hands and slowly raise the machine until upright.
  • Page 21 Insert the lever into the round hole in the transfer table. Take the black cover off the joystick. Using screws provided, connect the joystick to the console.
  • Page 22 After tightening screws, re-attach the black cover. The yellow and black fasteners on both sides of the bracket can be used to adjust the height. Use both fasteners simultaneously to achieve the height needed for the bag you plan to seal.
  • Page 23 After setting the parameters of the control panel, the bag can be placed under the baffle to start the conveyor belt and begin the sealing process.
  • Page 24 (6) Operation: Please note: Our machine is equipped with a photoelectric counter suitable for colored bags. If you need to count transparent bags, please replace the mechanical counters we prepared for you in the accessory bag. For the specific installation method, please refer to the video displayed on the product details page or contact us to obtain the installation video.
  • Page 25 a). Polyethylene: 150-- 160℃ b). Polypropylene: 170-- 180 ℃ c). Polyolefine compound: 180--190℃ The temperature can be adjusted along with the speed. The red light will illuminate after heating for a while indicating the required temperature has been reached. At this point, a sealing trial can be done with a preset packing bag to determine if the temperature, speed, and the pressure of the pattern roller (inker wheel) needs to be adjusted to achieve an ideal sealing result.
  • Page 26 (7) MAINTAINING AND REPAIRING (1). Maintenance Method a). Push the driven wheel toward B and take out the sealing braid. b). Change for a new braid and install the upper and lower lead belt. c). Place the driven wheel, the heater, and the cooler in their original positions.
  • Page 27 (2). Turbo case: As an overall sealed turbo and worm unit, the turbo case has the features of low noise while delivering a large amount of power. It should be oiled with 50g 20#oil once a month. It should be cleaned and maintained only once a year based on a general usage of 8 hours per shift.

  • Page 28: Troubleshooting

    (8) Troubleshooting： Symptom Cause Solution Deviation of seal The driving wheel is not Adjust the two screws on the driven parallel to the driven wheel until it no longer deviates. wheel. Sealing tape breaks 1. The sealing tape is 1. Adjust the longitudinal adjustment easily too tight.
  • Page 29 There is resistance The heating block or Adjust the heating block or cooling when sealing cooling block gap is block to make a moderate gap. belt is conveyed. small which Generally, the gap between two sealed generating too much bags is about the thickness of one friction.
  • Page 30 Conveyor belt Active rod axis is not Adjust the two conveyor belt tension deviation parallel passive adjustment knobs on the passive roller spoke axis shaft (rear shaft) of the conveyor table to ensure that the two shafts are parallel. At the same time, ensure that the conveyor belt is not too loose or too tight.
  • Page 31 Contact： Feel free to visit our website: www.ussolid.com You can email us at service@ussolid.com...

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