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Summary of Contents for U.S. Solid 7616
- Page 1 PNEUMATIC STRAPPING MACHINE MANUAL:7616...
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Page 2: Table Of Contents
CONTENT SAFETY INSTRUCTIONS ..........1 PRINCIPLE OF FRICTION FUSION ........4 SPECIFICATION AND PARTS ........... 6 GAS SOURCE INSTRUCTION ...........7 OPERATION INSTRUCTION ..........8 SPECIFICATION ADJUSTMENT ........12 DISASSEMBLY ..............15 REASSEMBLY ..............20 FAILURE AND TROUBLE-SHOOTING ......25 ASSEMBLY DRAWING ............ 27... -
Page 3: Safety Instructions
SAFETY INSTRUCTIONS Please read the Manual carefully before using this packaging machine. GENERAL SAFETY RULES 1. Bear in mind the "safety-foremost" principle, and operate this pneumatic tool properly: 2. Read the Manual carefully before operation: 3. Don't dismantle the safety parts of the tool; 4. - Page 4 GAS SOURCE • Ensure the air supply pipe can bear pressure and is resistant to oil: • Douse the special quick union for air pipe; the air pressure shall not exceed 100 psi/7 bar: - Use only clean compressed air, rather than a gas source or dynamic source. VENTILATION Indoor air is easy to be polluted by lubricating oil;...
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Page 5: Maintenance
MOVING PART: During operation, the moving part (tightening pulley) may clip the glove or other part of your body, so when the take-up pulley is rotating, don't touch it. MAINTENANCE: - Conduct daily maintenance lo the machine; • Check regularly, and remove dust with an air duster gun; •... -
Page 6: Principle Of Friction Fusion
PRINCIPLE OF FRICTION FUSION This tool is a friction cushion packaging machine, the lapped thermoplastic packaging belt is fused by the heat produced by friction motion; hence, it is called "friction fusion.” The compressed air will push the piston within the air cylinder. The upper part of the piston and the vibrating bar are connected to the rocking pin, so the vibrating bar will press the lapped part of the packaging belt when moving down。... -
Page 8: Specification And Parts
SPECIFICATION AND PARTS Tension force of the binding band (when input air pressure is 0.63 Mpa): 3500 N Max. allowable working pressure: 0.8 Mpa Required scope of the working pressure: 0.5-0.7 Mpa (72-100 psi) Ideal working pressure: 0.63 Mpa Weight of the packaging machine: 8.04 Ib Total length: 11.81 inches (base 2.75 inches) Width: 5.88 inch Height: 6.81 inch... -
Page 9: Gas Source Instruction
GAS SOURCE INSTRUCTION REQUIREMENT OF AIR PRESSURE This machine requires this scope of air pressure: 72-1 00 psi (5.0-7.0 bar). INSTALLATION OF GAS SOURCE The filter, the pressure regulating valve, and the lubricator assembly, shall be close to the pneumatic tool. The min. inner diameter of the air hose is 6.0 mm (1/4). -
Page 10: Operation Instruction
OPERATION INSTRUCTION (1) HOW TO BIND： As shown in the upper figure, bundle the article with a packaging belt, hold the lapped part with the left hand, leave about 300 mm tail, and pull the remaining part out with the right hand. (2) PLACE PACKAGING STRAPPING：... - Page 11 Hold the handle and tighten it with your right hand (to ensure the maximum opening dimension between the take-up pulley and tightening toothed plate), and insert both the upper and lower parts of the packaging belt into the packaging machine. Note: the lapped part of the packaging belt must be separated by the blade of the blade holder;...
- Page 12 (4) VIBRATION AND CUTTING： Press the fusion button (red) with the thumb of your right hand till the packaging belt is fused and cut off. Note: press the fusion button till the vibration timer stops automatically. (5）TAKE DOWN THE PACKAGING MACHINE:...
- Page 13 Press the handle and tighten it tightly with your right hand. Press the rewinding button with the little finger of the right hand till the belt is released from the take-up pulley. Press the handle, tighten it, and remove the tool from the packaging belt.
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Page 14: Specification Adjustment
SPECIFICATION ADJUSTMENT WIDTH OF THE PACKAGING BELT： The panel can be dismantled from the packaging machine by removing its screws. Replace a new panel according to the dimension of the used packaging belt and the installation method of the last one. REASSEMBLY：... - Page 15 DISTANCE ( a ) BETWEEN THE TIGHTENING PULLEY AND THE TIGHTENING TOOTHED PLATE The distance between the take-up pulley and the tightening toothed plate should be adjusted according to the dimensions of the used packaging belt. Check the distance (a) between the take-up pulley and the tightening toothed plate with a feeler (as shown in the figure below).
- Page 16 DISTANCE ( b ) BETWEEN THE BOTTOM OF VIBRATING BAR AND THE FUSION-TOOTHED PLATE： Measure the distance between the bottom of the vibrating bar and the fusion-toothed plate (see the above figure) with a feeler. While measuring, please follow the following steps: (1) Press the fusion button (red) for at least 2 s so that both the piston and vibrating bar will be downward fully.
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Page 17: Disassembly
DISASSEMBLY The following is the disassembly method of parts in daily maintenance. This is the best method of replacing parts. It's hard to assemble the motor body parts, so please send those elements to our service center for replacement. (1) BASE ①... - Page 18 (2) TAKE-UP PULLEY AND TIGHTEN THE TOOTHED-PLATE ① Lock the connection pin shaft (YQ 19068) with the attached 13 mm wrench, remove the M6 nut (T641) and gasket (T602) with a 10 mm wrench; ②Pull the assembly of the front side plate to the left to separate it from the connection pin shaft and disassemble the take-up pulley (YQ19066);...
- Page 19 (3) CONNECTION PIN SHAFT The motor body (YQ19049), base spring (YQ19083), and base (YQ19005) can be disassembled by pulling out the connection pin shaft (YQ19068). (4) CUTTING DEVICE ① Remove the 2 fillister round-head screws MS x 30(T003) with a 4 mm hexagonal wrench, then the blade holder (CYQ19001) can be disassembled.
- Page 20 (5) VIBRATION MOTOR ①Remove 4 MSX 12 half-round head screws (T025) from the rear cover with a 3mm hexagonal wrench, and knock the shaft end of small rotor (YQ19045). ② Bearing liner (YQ19070), ball bearing (T503) and gasket (YQ19076) are disassembled from the bottom of body along with the small rotor.
- Page 21 (7) VIBRATING BAR Take out the vibrating bar (YQ19010) from the bottom of the body (YB19001).
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Page 22: Reassembly
REASSEMBLY (1) VIBRATING BAR ① Insert vibrating bar (YQ19010) into the bottom of body (YB19001). Pay attention to the front and rear directions. Don’t turn upside down. ②Assemble 5 ball bearings (T505) on the blade pin (YQ19071). ③Assemble the blade pin on the vibrating bar by the horizontal hole. (2) PISTON ①Insert the piston spring (YQ19081) into the hole (diameter: 50 mm) after lubricating oil is added to the body's interior. - Page 23 Note: The front face of the rocking pin must face forward. ① Insert the rocking pin into the axial pore (YQ19040) of the piston and vibrating bar. ②Assemble O-ring P28(T803) and G65(T801) on the body cover (YQ19002). ③ Assemble the body cover on the above-completed piston and tighten it with 4 cup head screws to complete the assembly with the body.
- Page 24 (4) CUTTING DEVICE ①Assemble the blade at the head of the blade pin (YQ19071) and confirm the right direction of the blade. ② Assemble the blade holder (CYQ19001) on the blade (CYQ19003) and tighten it by 2 MS x 30 cheese head hex socket cap screws (T003).
- Page 25 (5) CONNECTION PIN SHAFT ① Assemble base torsion spring (YQ19083) at the front of base (YQ19013), and assemble motor body (YQ19049), insert connection pin shaft (YQ19068) ② Assemble the take-up pulley (YQ 19066) on the shaft of the turbine (YQ19024 ); ③...
- Page 26 (7) AIR SUPPLY HOSE ① Insert 2 pieces of air hose (YB19088) with stress protection spring (YQ19086) into the pipe joint (T913) at the end of the valve body.
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Page 27: Failure And Trouble-Shooting
FAILURE AND TROUBLE-SHOOTING (1) TIGHTENER OPERATION Cautions during the tension operation ①After the article is tied by the packaging belt, hold the overlapping part with left hand to pull out the redundant part. ② Make sure the overlapping part of the packaging belt in the packaging machine is aligned. - Page 28 (2) FUSION OPERATION Cautions during fusion ①Sound fusion can ensure smooth and burr-free joints; however, overlong fusion will reduce the adhesive force of the PET packaging belt. ② After fusion, keep 3S, otherwise, fusion joint will be deformed or separated.
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Page 29: Assembly Drawing
ASSEMBLY DRAWING... - Page 30 Contact Feel free to visit our website: www.ussolid.com You can email us at service@ussolid.com...
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