Page 1 Li Lind nde e Fo Fork rkli lift ft Tr Truc uck k Orig Original inal inst instruct ructions ions H120 H120-120 -1200, 0, H140- H140-1200 1200, , H160, 0, H16 H160-1 0-1200 3588 8801 0116 1601 01 EN EN –...
Page 2 https://www.besttruckmanuals.com/...
Page 3 - - Yo Your ur pa part rtne ner r Linde, an enterprise operating worldwide in Linde, an enterprise operating worldwide in the investment and service sector, is one of the investment and service sector, is one of ...
Page 4 https://www.besttruckmanuals.com/...
Page 5 I I n n t t r r o o d d u u c c t t i i o o n n Your r Lin Linde de tru truck ck ... . .
Page 6 Table conten tents Chec Check k batt battery ery cond conditi ition on ........
Page 7 Table conte tents Hoist sting ing th the e tr truck uck ........
Page 8 Table conten tents Cl Clea ean n th the e ra radi diat ator or an and d oi oil l co cool oler er, , ch chec eck k fo for r le leak aks s ... . .
Page 9 Table conte tents Tr Trou oubl bles esho hoot otin ing g gu guid ide e (H (Hyd ydra raul ulic ic sy syst stem em) ) ... .
Page 10 https://www.besttruckmanuals.com/...
Page 11 Introduction Introduction https://www.besttruckmanuals.com/...
Page 12 Your ur Li Lind nde e tr truc uck k Linde lift trucks offer the best in economy, Linde lift trucks offer the best in economy, written approval by the manufa written approval by the manufacturer. cturer. Linde...
Page 13 • • 1 EC 1 EC certiﬁcate certiﬁcate of con of conformity formity (The m (The man- Lind Linde e Mate Material rial Handl Handling ufacturer certiﬁes that the industrial truck ufacturer certiﬁes that the industrial truck confo forms rms to to EC...
Page 14 Further warning lights, instrument wheel. Further warning lights, instrument Linde Truck Control (LTC) T Linde Truck Control (LTC) The truck control he truck control gaug gauges and switche es and switches for s for opti...
Page 15 The user, and not Linde, is responsible for The user, and not Linde, is responsible for any danger arising from applications not any danger arising from applications not No cha change nges, s, par...
Page 16 Introduction Introduction Symbo mbols Used the correct operating procedures. EVER EVER the correct operating procedures. TAKE E CHAN CHANCES CES . . Symbol bols s Use Used d CAUTION CAUTION The prec precauti autions ons WARNI WARNING, NG, CAUT CAUTION,...
Page 17 : • • Ma Mast st li lift ft: : Linde is therefore unable to Linde is therefore unable to consider any consider any claims based on the speciﬁca claims based on the speciﬁcations, illustra- tions, illustra- • • Hyd...
Page 18 Declaration Declaration Linde Heavy Truck Division Limited Linde Heavy Truck Division Limited Linde Industrial Park Linde Industrial Park Mert Merthyr hyr Tydﬁl Tydﬁl, CF40 4L...
Page 19 Safety Safety https://www.besttruckmanuals.com/...
Page 20 Safety Safety Safet fety Rules Safet ety y Rul Rules Safe Safety ty Prec Precauti autions The resp responsib onsible le perso persons, ns, part particul icularly arly the the truc truck k operator and servicing personnel, must be operator and servicing personnel, must be The prec precauti...
Page 21 Safety Safety Safet ety Rules Noise se emi emissi ssion on dat data a Only y use use cle clean an con conta taine iners rs whe when n rep reple lenis nishin hing g ﬂui ﬂuids ds and and lub lubri rican cants.
Page 22 Safety Safety oper erat ate wi with guar ards re remo move Observ erve e th the e ti tight ghteni ening ng in instr struct uction ions s on on th the e tag attach ached ed to to the the ste...
Page 23 Safety Safety Park Brake Park rk Br Brak ake e CAUTION CAUTION Always Always check check that the that the park brake park brake (manual and (manual and automa omatic) tic), , is is app applied lied bef before ore lea leaving...
Page 24 Safety Safety Resi Residual dual risk risks Oper erat atio ion n of of fo fork rkli lift ft tr truc ucks ks in in th the e pl plan ant t equipped wit equipped with diesel h diesel engines are used i engines are used in to- n to- area...
Page 25 Safety Safety Stability Stability Stability Stability St Stabi abili lity ty is is gua guaran rantee teed d if if you your r ind indust ustri rial al tr truck uck is is • • turn turning and dr ing and drivin iving diago g diagonall...
Page 26 Safety Safety Stability Stability https://www.besttruckmanuals.com/ – – – –...
Page 27 Overview Overview https://www.besttruckmanuals.com/...
Page 28 Overview Overview Gene nera ral vi view Truc Gene nera ral l vi view ew of of Tr Truc uck k d3581003 d3581003 L L i i f f t m t ma a s s t t S S t t e e e e r a r ax x l l e e F F o o r r k k c c a a r r r ...
Page 29 Overview Overview Type plates Type pe pl plat ates Typ Typ Type Type Modele Modele Fabrik-Nr / Bj. Fabrik-Nr / Bj. Serial no./ year Serial no./ year No.de serie / annee No.de serie / annee Menn - Tragfahigk Menn - Tragfahigk ...
Page 30 Overview Overview Contr trols indica icator tors Contr trols ols and and ind indica icato tors rs F F d3581004 d3581004 L L e e f f t t - - h h a a n n d d p p a a n n e e l l ( ( L L H H P P ) ) D D r r i i v v e e r r c c o o n n t t r r o o l l c c e e n n t t r r e e E E l l ec ect t r r on...
Page 31 Overview Overview Gauge uges, switc tches warnin ning light hts Gaug uges es, , sw swit itch ches es an and d wa warn rnin ing g li ligh ghts ts Gauges ges, , swi switc tches hes and and war warnin...
Page 32 Overview Overview Gauge uges, switc tches warnin ning li light ghts Drive iver r con contr trol ol ce centr ntre e DCC DCC) ) d3581006 d3581006 Driver ver cont control rol cent centre DCC) re DCC) Cab re rear ar bul bulkhe khead ad CR...
Page 33 Overview Overview Gauge uges, switc tches warnin ning light hts Battery charge Battery charge indicator indicator Driv ive e be belt lt br brok oken en or or sl slac ack. k. Indicates Indicates a fault a fault in the ele in the electrical ctrical li light...
Page 34 Overview Overview Gauge uges, switc tches warnin ning li light ghts Working lights switch Working lights switch option ion (DC (DCC, C, 4) 4). . Top screen wiper and Top screen wiper and 1st position on, 2nd sprung 1st position on, 2nd sprung washer her swi...
Page 35 Operation Operation https://www.besttruckmanuals.com/...
Page 36 Operation Operation door open enin ing cl clos osin ing Cab b do door or op open enin ing g an and d cl clos osin ing g Press button (1 Press button (1) on handle (2) ) on handle (2) and pull the and pull the ...
Page 37 Operation Operation Open enin ing th the engi gine cove Open enin ing g th the e en engi gine ne co cove ver r WARNING WARNING The engine cover is raised by The engine cover is raised by gas struts which gas struts which operat rate e as...
Page 38 Operation Operation Work rking hydrau raulic ﬁlt ﬁlter panel Work rking ing hy hydra drauli ulic c ﬁlt ﬁlter er pan panel el To op open en th the e wo work rkin ing g hy hydr drau auli lic c sy syst stem em oi oil l...
Page 39 Operation Operation Adjus ustin ting dr drive ivers seat Adju just stin ing g th the e dr driv iver ers s se seat at NOTE NOTE Maximum driving comfort is obtained and Maximum driving comfort is obtained and vibration vibrations are s are reduced by se ...
Page 40 Operation Operation Chec Check batt battery cond conditio ition   Slide the seat forward or back until the Slide the seat forward or back until the desired position to the steering wheel, desired position to the steering wheel, pedal als s and and con contro...
Page 41 Operation Operation Ti Tigh ghte ten th the whee nuts Tyre Tyre speci speciﬁcati ﬁcation: Drive axle: Drive axle: Front Front .................. 10.0 10.0 bar bar St Steer eer axl axle: e: Rear Rear ..
Page 42 Operation Operation Engi gine oi oil le leve chec   Reﬁt ﬁt th the e br brea eath ther er ﬁl ﬁlte ter r an and d oi oil l di dips psti tick ck. .  ...
Page 43 Operation Operation Chec ecki king th the fu fuel le leve   If If nec necess essary ary, , rem remove ﬁl ove ﬁller ler cap ( cap (2) 2) and a and add oi oil l to to th the e Ma Max x ma mark rk on on di dips...
Page 44 Operation Operation Coolan lant level check   The e oi oil l le leve vel l sh shou ould ld be be be betw twee een n th the e Mi Min n an and d Max markings. Max markings.
Page 45 Operation Operation Norm Normal start operation, the engi operation, the engine is shut off ne is shut off. . Please Please cont contact act your your auth authori orised sed deal dealer. CAUTION CAUTION Danger of possible damage to the engine and Danger of possible damage to the engine and starter.
Page 46 Operation Operation Norm Normal start startin starting procedure. g procedure. If the engine fail If the engine fails to s to start after the third attempt or the engine start after the third attempt or the engine oil oil ...
Page 47 Operation Operation Tr Truck st statu atus displa play   Shift the electronic gear shift control lever Shift the electronic gear shift control lever to neutral and let the engine idle for two to neutral and let the engine idle for two minut nutes es to to ach...
Page 48 Operation Operation Tr Truck st statu atus displa play   To view the system voltage press the up To view the system voltage press the up key. key. d3581070 d3581070   To view the To view the transmissi transmission oil temperature, on oil temperature, pr pres...
Page 49 Operation Operation Tr Truck st statu atus displa play   To view truck running hours, press To view truck running hours, press the up the up key again. key again. d3581073 d3581073   To view total fuel used, press the up key To view total fuel used, press the up key again.
Page 50 Operation Operation Tr Truck st statu atus displa play   To vi To view ew cool coolant ant temp temperat erature, ure, press press the the up key again. key again. To go go ba back ck a a sc scre reen...
Page 51 Operation Operation Tr Truck st statu atus displa play Hydr Hydraulic aulics s menu menu spla lay y th the e Hydraulics Hydraulics menu Pres ess s (F (F3) 3) to to di disp menu   It Items ems di displ splaye ayed d on...
Page 52 Operation Operation Tr Truck st statu atus displa play Informa ormatio tion n menu menu he Information Information menu. P P r r es ess s ( ( 8) 8) t t o o g g o o t t o o t t he menu.
Page 53 Operation Operation Tr Truck st statu atus displa play he Measure Measure menu. P P re ress ss (F (F2 2 ) ) t t o o go go t t o o t t he menu.  ...
Page 54 Operation Operation Tr Truck st statu atus displa play he Date/Time Date/Time group. P P r r es ess s ( ( F2 F2) ) t t o o go go t t o o t t he group.
Page 55 Operation Operation Tr Truck st statu atus displa play sele lect ct Modules Modules . . Pres ess s (F (F1) 1) to to se   Pres ess s (O (OK) K) to to sh show ow de deta tail ils.
Page 56 Operation Operation Tr Truck st statu atus displa play Malfunctions Malfunctions Malfunc function tions s duri during ng opera operation tion WARNING WARNING If If a war a warning ning message message is di is displayed splayed and t and the he buzzer ...
Page 57 Operation Operation Gear shift contr ntrol Check the alarm code list and rectify Check the alarm code list and rectify   accordingly. accordingly. d3581065 d3581065 Gear ar sh shif ift t co cont ntro rol l The gea gear r con contro trol l (AP...
Page 58 – – – – Operation Operation Driving Driving Movin ving g off   Gently depress accelerator pedal (3) to Gently depress accelerator pedal (3) to prev prevent ent jerk jerky y star starting ting. . NOTE NOTE The e par parki king ng bra...
Page 59 – – – – Operation Operation Steering Steering CAUTION CAUTION Tr Trave avel l on on slo slope pes s ov over er 15 15% % is is no not t al allo lowe wed d as as a a ru rule le due to to the the pre prescri...
Page 60 – – – – Operation Operation St Stopp opping truck WARNING WARNING Contact tact you your r aut author horized ized dea dealer ler if if stee steerin ring g req requir uires too much much effo effort o rt or r the there re is e is exces...
Page 61 – – – – Operation Operation Brak Braking syst system Brakin king g sy syst stem Serv Service ice brak brake e To op oper erat ate e th the e se serv rvic ice e br brak ake: e: ...
Page 62 – – – – Operation Operation Autom tomati atic Parkin king brake operat ration Auto toma mati tic c Pa Park rkin ing g br brak ake e operation operation When stationary, with the footbrake applied When stationary, with the footbrake applied and i and in gea n gear, r, fo foll llowi...
Page 63 – – – – Operation Operation Truck ligh lighting ting Truck ck lig light hting Light switch (8) is located on the left-hand Light switch (8) is located on the left-hand panel el (1) (1). . To il illum lumina inate te the the sid...
Page 64 – – – – Operation Operation Truck ligh lighting ting Turn rnin ing g on on th the e tu turn rn in indi dica cato tor r li ligh ghts ts   For left turn For left turn indication push the multiple indication push the multiple function electri function electrical control lever (6) on...
Page 65 – – – – Operation Operation Opera erati ting hazard warnin ning light hts Oper erat atin ing g th the e ha haza zard rd wa warn rnin ing g lights lights The e ha haza zard rd wa warn rnin ing g li ligh ght t sw swit itch...
Page 66 – – – – Operation Operation Winds ndscr creen wipers washer hers Wind ndsc scre reen en wi wipe pers rs an and d washers washers The e fr fron ont t wi wind ndsc scre reen en wi wipe...
Page 67 – – – – Operation Operation Winds ndscre creen wipers washer hers To op oper erat ate e re rear ar sc scre reen en wi wipe per r an and d wa wash sher er The rear screen wiper/washer switch (2) is The rear screen wiper/washer switch (2) is ﬁt ﬁtte ted d in in th the e dr driv iver ers s ce cent ntra ral l co...
Page 68 – – – – Operation Operation oper erat ate th the pr pre- e-he heat ater syst stem To op oper erat ate e t t he he ca cab b pr pre- e-he heat ater er syst stem em * * The e ca cab b pr pre- e-he...
Page 69 – – – – Operation Operation Fuses Fuses NOTE NOTE ooling ooling When n th the e swit itch ch is is ope oper r a t ated ed th the e gre green en ligh light t ligh lights up.
Page 70 – – – – Operation Operation Fuses Fuses   To check the fuses, insert key (3) into To check the fuses, insert key (3) into lock (2) of fuse box cover (1). Turn key lock (2) of fuse box cover (1). Turn key anticlockwi anticlockwise se to to open.
Page 71 – – – – Operation Operation Load lif lift contr trols 15A Cab Cab working working lights lights F F 1 1 9 9 3 3 A A H H a a n n d d b b r r a a k k e e ...
Page 72 – – – – Operation Operation Load lif lift contr ntrols NOTE NOTE The cent e central co ral contr ntrol ol lev lever er has has b b e en een cali calibrat brated ed to to al allo low w 5% m 5% mov ovem emen...
Page 73 – – – – Operation Operation Load lif lift contr trols Oper Operatin ating g the the side sideshif shift t CAUTION CAUTION Do no not t op oper erat ate e th the e si side desh shif ift t wi with th a a lo load ad on on th the e fo fork rks s...
Page 74 – – – – Operation Operation Befo fore li lift ftin ing lo load Depress and hold yellow button (3) on Depress and hold yellow button (3) on   contr trol ol lev lever er (1) (1). . Decr creas easing ing th the e fo fork rk sp...
Page 75 – – – – Operation Operation Li Lift ftin ing lo load Li Lift ftin ing g a a lo load WARNING WARNING Drive ve th the e tr truck uck wit with h th the e lo load ad at at tr trav avell elling...
Page 76 – – – – Operation Operation Tr Trave avelli lling with load Tr Trav avel elli ling ng wi with th lo load WARNING WARNING Driv ive e th the e tr truc uck k on only ly wi with th th the e lo load ad at at th the e dr driv ivin ing g d3581020 d3581020...
Page 77 – – – – Operation Operation Deposi ositi ting load Depo posi siti ting ng th the e lo load   Approach Approach the the stack stack or or device device receiving receiving the load as carefully and as the load as carefully and as accurately as accurately as possible.
Page 78 – – – – Operation Operation Parki rking th the tr truck Reve vers rse e th the e tr truc uck k aw away ay fr from om th the e st stac ack k un unti til l ...
Page 79 – – – – Operation Operation Trailer iler coup coupling ling To jack up front of truck, place jack under To jack up front of truck, place jack under   drive ve axl axle e mou mount ntin ing g pla plate te (1) (1).
Page 80 – – – – Operation Operation Towing Towing NOTE NOTE ped, d, th the e tr tr u c uck k ca can n st stil ill l be be With th th the e en engi gine ne st stop oppe steered,...
Page 81 – – – – Operation Operation Hoist sting th the tr truc Reﬁ Reﬁtt tting ing th the e pro propel peller ler sha shaft ft   Deta tach ch th the e pr prop opel elle ler r sh shaf aft, t, po posi siti tion on it it an...
Page 82 – – – – Operation Operation Hoisti sting tr truck https://www.besttruckmanuals.com/...
Page 83 – – – – Maintenance Maintenance https://www.besttruckmanuals.com/...
Page 84 Maintenance Maintenance Gene General rema remarks Gene General ral rem remarks arks W W he heel el re remo mova val l — — dr driv ive e ax axle le Refe fer r to to yo your ur Lo Loca cal l / / Na Nati tion...
Page 85 – – – – Maintenance Maintenance Gene General rema remarks Remo movi ving ng an an ou oute ter r dr driv ive e wh whee eel l   Park the truck on level ground in a safe Park the truck on level ground in a safe worki working...
Page 86 – – – – Maintenance Maintenance Gene General rema remarks   Carefully drive the forks of a second fork Carefully drive the forks of a second fork truck with holder (3) under the truck with holder (3) under the outer drive outer drive wheel.
Page 87 – – – – Maintenance Maintenance Gene General rema remarks   Tilt outer wheel (4) against holder (3) and Tilt outer wheel (4) against holder (3) and secure it. secure it. Care refu full lly y re reve vers rse e th the e tr truc uck k wi with th th the e ty tyre re an and d...
Page 88 – – – – Maintenance Maintenance Gene General rema remarks   Carefully drive the forks of a second fork Carefully drive the forks of a second fork tr truc uck k wi with th a a ho hold lder er (3 (3) ) un unde der r th the e in inne...
Page 89 – – – – Maintenance Maintenance Gene General rema remarks DANGER DANGER Risk k of of de death ath du due e to to ex expl plosi osive ve fo force rce. . Always use Always use a restraining device a restraining device during tyre deﬂa- during tyre deﬂa- tion/in...
Page 90 – – – – Maintenance Maintenance Gene General rema remarks   Remo move ve th the e va valv lve e co core re an and d fu full lly y de deﬂa ﬂate te th the e tyre (see tyre (see warni warnings)
Page 91 – – – – Maintenance Maintenance Gene General rema remarks In Insp spec ecti tion on of of th the e ri rim m wh whee eel l Clean the wheel. Clean the wheel.   Carry Carry out out a vis a visual i ual inspec...
Page 92 – – – – Maintenance Maintenance Gene General rema remarks DANGER DANGER Ri Risk sk of of de death ath du due e to to exp explo losiv sive e fo forc rce. e. Always use a Always use a restraining device during t restraining device during tyre deﬂa- yre deﬂa- tion/inﬂation on multi-piece rim wheels.
Page 93 – – – – Maintenance Maintenance Gene General rema remarks Align Align the the wheel wheel (5) (5) on on the the hub. hub.   Sl Slowl owly y low lower er th the fork e forks s unt until il the dr the drive wh ive wheel...
Page 94 – – – – Maintenance Maintenance Gene General rema remarks Carefully dri Carefully drive the truck with t ve the truck with the wheel he wheel (4)   to to th the e wh whee eel l hu hub b an and d al alig ign n it it.
Page 95 – – – – Maintenance Maintenance Gene General rema remarks Ensur sure e th the e tra traje jecto ctory ry zon zone e is is kep kept t cle clear ar ref refer er   to Fig.2. to Fig.2.
Page 96 – – – – Maintenance Maintenance Gene General rema remarks DANGER DANGER Ri Risk sk of of de death ath du due e to to exp explo losiv sive e fo forc rce. e. Always use a Always use a restraining device during t restraining device during tyre deﬂa- yre deﬂa- tion/inﬂation on multi-piece rim wheels.
Page 97 – – – – Maintenance Maintenance Gene General rema remarks Ensur sure e th the e tra traje jecto ctory ry zon zone e is is kep kept t cle clear ar ref refer er   to Fig.1. to Fig.1.
Page 98 – – – – Maintenance Maintenance Gene General rema remarks Exampl mples es of of res restr train ainin ing g dev devic ices Refer fer to to you you Loc Local/ al/Nat Nation ional al aut author horit ity y gui guide- lines.
Page 99 – – – – Maintenance Maintenance Gene General rema remarks Examp ample le of of cla clamp mp ty type pe res restr train aining ing dev device ice. . Fig 12 Fig 12 H H o o s s e l e lo o n n g e g en n o o ug ugh h fo for r us user er to to st stan...
Page 100 – – – – Maintenance Maintenance Gene General rema remarks Meas asur ures es be befo fore re ta taki king ng th the e tr truc uck k ou out t of of operation operation Thorou roughl ghly y cl clean ean th the e tru truck.
Page 101 – – – – Maintenance Maintenance Gene General rema remarks If If th the e ve vehi hicl cle e is is to to be be ta take ken n ou out t of of op oper erat atio ion n fo for r over r 6 6 mon months ths, , con...
Page 102 – – – – Maintenance Maintenance Gene General rema remarks W W or ork k o o n n t t h h e e m m as ast t an and d t t he he f f ro ron n t t p p ar art t of of th the e t t ru ruck CAUTION CAUTION...
Page 103 – – – – Maintenance Maintenance Gene General rema remarks Fuel l and and oil oil rec recomm ommend endati ations Engi gine ne oi oil l gr grad ades Trucks cks equ equip ipped ped wit with a h a par parti ticle cle ﬁlt...
Page 104 Linde heavy duty grease with additives EP Linde heavy duty grease with additives EP engine. engine. and MOS2. Designation a and MOS2. Designation acc. to DIN 51825- cc. to DIN 51825- KPF 2K-20 (see the Parts Catalogue for ...
Page 105 Density: A lower density reduces engine Density: A lower density reduces engine power, a higher density increases engine power, a higher density increases engine Linde chain spray. Linde chain spray. power er and and exh exhaus aust t smo smoke.
Page 106 – – – – Maintenance Maintenance Gene General rema remarks Low te tempe mperat rature ure fu fuels 0 0 . . 5 5 - - 1 1 . . 0 0 0 0 . . 7 7 5 5 o o f f n n o o r r m m a a l l Special winter fuels may be available for ...
Page 107 – – – – Maintenance Maintenance Gene General rema remarks Chec ecks ks - - va vari riou ous s Chec eck k th the e st star arte ter r mo moto tor, r, al alte tern rnat ator or an and d ...
Page 108 – – – – Maintenance Maintenance Gene General rema remarks Gene General ral inf informa ormatio tion n CAUTION CAUTION Your truck will remain operational only if the Your truck will remain operational only if the maintenance and checks are carried out maintenance and checks are carried out Miss Missing...
Page 109 – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule In Inspe spect ction ion and and mai maint ntena enance nce sch schedu edule le As re requ quir ired ed se serv rvic ice e pl plan Carried Carried...
Page 110 – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule Carried Carried At At ope operat rating ing hou hours rs required required Check t Check the seat he seat belt belt Check Check cent central...
Page 111 – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule Carried Carried At At ope operat rating ing hou hours rs required required Lubri Lubricate m cate mast ast pivo pivot t bear bearings ings Cl Clea...
Page 112 – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule Fi Firs rst t 50 50 ho hour urs s se serv rvic ice e pl plan Carried Carried At At ope operat rating ing hou hours rs Af After...
Page 113 – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule Carried Carried At At ope operat rating ing hou hours rs Af Afte ter r the ﬁr ﬁrst st 50 hours hours Chec eck k mo...
Page 114 – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule Carried Carried At At ope operat rating ing hou hours rs Af After ter th the e ﬁr ﬁrst st 50 hours hours Load d li lift ft sy syst stem...
Page 115 – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule 500 0 h h Se Serv rvi i c c e e p p l l an At At ope operat rating ing hou hours rs 5 5 0 0 0 0 1 1 5 5 0 0 0 0...
Page 116 Check t Check the sea he seat t belt belt – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule At At ope operat rating ing hou hours rs 5 5 0 0 0 0 1 1 5 5 0 0 0 0 2 2 5 5 0 0 0 0 3 3 5 5 0 0 0 0...
Page 117 – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule At At ope operat rating ing hou hours rs 5 5 0 0 0 0 1 1 5 5 0 0 0 0 2 2 5 5 0 0 0 0 3 3 5 5 0 0 0 0 4 4 5 5 0 0 0 0...
Page 118 – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule At At ope operat rating ing hou hours rs Carried Carried 1 1 0 0 0 0 0 0 7 7 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 1 1 3 3 0 0 0 0 0 0 1 1 7 7 0 0 0 0 0 0...
Page 119 – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule At At ope operat rating ing hou hours rs Carried Carried 1 1 0 0 0 0 0 0 7 7 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 1 1 3 3 0 0 0 0 0 0 1 1 7 7 0 0 0 0 0 0...
Page 120 – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule At At ope operat rating ing hou hours rs Carried Carried 1 1 0 0 0 0 0 0 7 7 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 1 1 3 3 0 0 0 0 0 0 1 1 7 7 0 0 0 0 0 0...
Page 121 – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule At At ope operat rating ing hou hours rs Carried Carried 2 2 0 0 0 0 0 0 4 4 0 0 0 0 0 0 8 8 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 4 4 0 0 0 0 0 0...
Page 122 – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule At At ope operat rating ing hou hours rs Carried Carried 2 2 0 0 0 0 0 0 4 4 0 0 0 0 0 0 8 8 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 4 4 0 0 0 0 0 0...
Page 123 – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule At At ope operat rating ing hou hours rs Carried Carried 2 2 0 0 0 0 0 0 4 4 0 0 0 0 0 0 8 8 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 4 4 0 0 0 0 0 0...
Page 124 – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule Carried Carried At At ope operat rating ing hou hours rs 3 3 0 0 0 0 0 0 9 9 0 0 0 0 0 0 ...
Page 125 Check ck the the fun functi ctiona onali lity ty of of th the e con contro trol l lev levers – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule Carried Carried At At ope operat rating...
Page 126 – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule 5000 00 h h Se Serv rvic ice e pl plan Carried Carried At At ope operat rating ing hou hours rs 5 5 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 5 5 0 0 0 0 0 0 2 2 0 0 0 0 0 0 0 0...
Page 127 – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule Carried Carried At At ope operat rating ing hou hours rs 5 5 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 5 5 0 0 0 0 0 0 2 2 0 0 0 0 0 0 0 0 ...
Page 128 Chec eck k th the e hy hydr drau auli lic c sy syst stem em, , dr driv ive e mo moto tors rs, , pu pump mps, s, va valv lves es an and d li line nes s fo for r le leak aks s –...
Page 129 Change engine oil Change engine oil – – – – Maintenance Maintenance Insp Inspecti ection maint maintenanc enance sche schedule dule Carried Carried At At ope operat rating ing hou hours rs 6 6 0 0 0 0 0 0 1 1 2 2 0 0 0 0 0 0 1 1 8 8 0 0 0 0 0 0 ...
Page 130 Check ck ty tyres res fo for r dam damage age and and for foreig eign n obj object ects s – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule Carried Carried At At ope operat rating ing hou...
Page 131 Chec eck k an and d ad adju just st th the e si side de th thru rust st we wear ar bl bloc ocks ks on on th the e ca carr rria iage ge an and d in inne ner r ma mast st –...
Page 132 – – – – Maintenance Maintenance Inspect pection main maintena tenance sche schedule dule https://www.besttruckmanuals.com/...
Page 133 – – – – Maintenance Maintenance Engine Engine Rate Rated d capa capacity city Filling Filling capacity/Rate capacity/Rated d No. Assembly Assembly Aids Aids/oil /oils s and and lubr lubricat ication values values 1 1 ...
Page 134 – – – – Maintenance Maintenance Engine Engine Remo Remove dipst ve dipstick ick (1) (1) and wip and wipe with a cle e with a clean   cloth. cloth. The d e dips ipsti tick ck is is loc locate ated d on on the...
Page 135 – – – – Maintenance Maintenance Engine Engine Chan ange ge t t he he en eng g i i ne ne o o il il e e ve very ry 1 1 2 2 mont months hs mini minimum) mum) CAUTION...
Page 136 – – – – Maintenance Maintenance Engine Engine Remove engine oil drain plug (3) on the Remove engine oil drain plug (3) on the   sump mp. . Ac Acce cess ss is is th thro roug ugh h th the e ﬂo ﬂoor or pa pan.
Page 137 – – – – Maintenance Maintenance Engine Engine Check ck ﬁlt ﬁlter er sea seal l rin rings gs (3 (3) ) in in new new eng engine ine oi oil l   ﬁlt ﬁlter er (2) (2), , fo for r pro proper per sea...
Page 138 – – – – Maintenance Maintenance Engine Engine C C le lean an th the e fu fuel el ﬁl ﬁlte ter r CAUTION CAUTION Follow the instructions for handling ﬂuids and Follow the instructions for handling ﬂuids and lubricants.
Page 139 – – – – Maintenance Maintenance Engine Engine Chan ange ge th the e fu fuel el pr pre- e-ﬁl ﬁlte ter r wi with th wa wate ter r monitor monitor   Cl Clea ean n th the e ar area ea ar arou ound nd fu fuel el ﬁl ﬁlte ter r (1 (1).
Page 140 – – – – Maintenance Maintenance Engine Engine Chec eck k in inta take ke an and d ex exha haus ust t sy syst stem ems s fo for r le leak aks s an and d se secu curi rity ty ...
Page 141 – – – – Maintenance Maintenance Engine Engine CAUTION CAUTION A dirty ﬁ A dirty ﬁlter lter element element (5) (5) decreases engine perfor- decreases engine perfor- mance. mance. Regu gula lar r ﬁlt ﬁlter er se serv rvici icing ng is is es essen...
Page 142 After After 2000 2000 hours hours of of service. service. – – – – Maintenance Maintenance Engine Engine If If the the ele eleme ment nt is is def defect ective ive. .   Remo move ve nu nut t (9 (9) ) co cove ver r (8 (8) ) an...
Page 143 – – – – Maintenance Maintenance Engine Engine Check ck coo coola lant nt st stren rength CAUTION CAUTION Risk of Risk of scal scaldin ding. g. Do not open the reservo Do not open the reservoir ir cap when the engine is cap when the engine is hot.
Page 144 – – – – Maintenance Maintenance Engine Engine Renew ew eng engine ine coo coolan lant t ENVIRON ENVIRONMENT MENT NOTE NOTE Be car caref eful ul whe when n han handli dling ng co consu nsuma mabl bles. CAUTION CAUTION Danger...
Page 145 d3171098 d3171098 Reﬁt ﬁt ra radi diat ator or ca cap p (2 (2). ).   – – – – Maintenance Maintenance Engine Engine   Run n th the e en engi gine ne fo for r 5 5 mi minu nute tes.
Page 146 – – – – Maintenance Maintenance Engine Engine Clea ean n t t he he ra radi diat ator or an and d oi oil l co cool oler er, , chec eck k fo for r le leak aks s CAUTION CAUTION...
Page 147 – – – – Maintenance Maintenance Engine Engine   Check all ﬁttings, hoses and pipes at the Check all ﬁttings, hoses and pipes at the ra radi diat ator or an and d oi oil l co cool oler er fo for r le leak aks.
Page 148 – – – – Maintenance Maintenance Engine Engine https://www.besttruckmanuals.com/...
Page 149 – – – – Maintenance Maintenance Engine Engine Repl plac ace e th the e to toot othe hed d be belt lt an and d id idle ler r pu pull lley NOTE NOTE Technical skil Technical skill and l and knowledge are required ...
Page 150   Turn t Turn the cra he cranksh nkshaft aft in in the no the normal rmal dire directio ction n of rotation unt of rotation until the inlet v il the inlet valve of no. alve of no. 6 6 –...
Page 151 – – – – Maintenance Maintenance Transmission Transmission Check ck th the e in injec jecti tion on noz nozzle zles s Servicing of the injection nozzles before Servicing of the injection nozzles before the norma mal l int interv erval al is is ind indica...
Page 152 – – – – Maintenance Maintenance Transmission Transmission Tr Trans ansmi missi ssion on oi oil l lev level el che check CAUTION CAUTION Follow the instructions for handling ﬂuids and Follow the instructions for handling ﬂuids and lubri lubricants.
Page 153 – – – – Maintenance Maintenance Transmission Transmission Transm nsmis issio sion n ﬁlt ﬁlter er - - cha change CAUTION CAUTION Follow the Follow the instru instructions for ctions for handl handling ﬂuids ing ﬂuids and lubric ricant ants.
Page 154 – – – – Maintenance Maintenance Transmission Transmission Pl Plac ace e a a tr tray ay un unde der r ﬁl ﬁlte ter r sc scre reen en (1 (1). ).   Loosen sump screen (1) using a ﬁlter Loosen sump screen (1) using a ﬁlter ...
Page 155 – – – – Maintenance Maintenance Chassi ssis bodywo ywork ﬁt ﬁttin tings Chas assi sis s bo body dywo work rk an and d ﬁt ﬁtti ting ngs s Cl Clea ean n th the e tr truc uck k NOTE NOTE...
Page 156 . Spray ray Lin Linde de cha chain in spr spray ay im immed media iatel tely, y, mov move e  ...
Page 157 – – – – Maintenance Maintenance Chassi ssis bodywo ywork ﬁt ﬁttin tings Chec eck k se seat at be belt lt fo for r co cond ndit itio ion n an and d corre correct ct opera operatio tion* n* NOTE...
Page 158 Nuts s and and bol bolts ts sho shoul uld d be be che checke cked d reg regula ularly rly fo for r tightness. tightness. – – – – Maintenance Maintenance Chassi ssis bodywo ywork ﬁt ﬁtti tings An unsta An unstable se ble seat can...
Page 159 – – – – Maintenance Maintenance Chassi ssis bodywo ywork ﬁt ﬁttin tings   Secu cure re th the e tr truc uck k wi with th bl bloc ocks ks. . NOTE NOTE Do no not t re rely ly on on ju just st th the e ja jack ck.
Page 160 – – – – Maintenance Maintenance Chassi ssis bodywo ywork ﬁt ﬁtti tings Ti Tigh ghte ten n th the e wh whee eel l nu nuts ts CAUTION CAUTION During initial operation and after each wheel During initial operation and after each wheel change, the wheel fasteners must be tightened change, the wheel fasteners must be tightened before...
Page 161 – – – – Maintenance Maintenance Chass Chassis frame Rear r cab cab mou mount nting ings s   Check that cab mounting bolts (1) are Check that cab mounting bolts (1) are secure ure. Tor . Torque que 115 115 Nm mounting bolts (1...
Page 162 – – – – Maintenance Maintenance Chas Chassis fram frame Cl Clea ean n an and d lu lubr bric icat ate e th the e st stee eer r ax axle le NOTE NOTE Lubricate with grease according to the Lubricate with grease according to the lubri- ...
Page 163 – – – – Maintenance Maintenance Chass Chassis frame Driv ive e ax axle le oi oil l le leve vel l ch chec eck k Wheel el dri drives CAUTION CAUTION Follow the precautions for handling ﬂuids and Follow the precautions for handling ﬂuids and lubricants.
Page 164 NOTE NOTE Maxim imum um di diff ffere erenti ntial al oil oil ca capac pacit ity: y: 24 24 5 5 L L – – – – Maintenance Maintenance Controls Controls Controls Controls Chec eck k th the e pa park rkin ing g br brak ake e fo for r pr prop oper er...
Page 165 lead to a lead to a drop in voltages, which may cause drop in voltages, which may cause Examine the electrical wiring for Examine the electrical wiring for chafﬁng chafﬁng   starting starting difﬁcult difﬁculties. ies. and loose and loose conne connectio ctions.
Page 166 – – – – Maintenance Maintenance Hydraulics Hydraulics Hydraulics Hydraulics Chec eck k th the e hy hydr drau auli lic c ta tank nk br brea eath ther er ﬁlter ﬁlter NOTE NOTE The truck should be at normal operating The truck should be at normal operating ...
Page 167 – – – – Maintenance Maintenance Hydraulics Hydraulics NOTE NOTE Maxi Maximum mum hydr hydrauli aulic c capa capacit city: y: 3 3 5 0 50 L L . . https://www.besttruckmanuals.com/...
Page 168 – – – – Maintenance Maintenance Hydraulics Hydraulics https://www.besttruckmanuals.com/...
Page 169 – – – – Maintenance Maintenance Hydraulics Hydraulics Rene new w hy hydr drau auli lic c oi oil l of of wo work rkin ing g hy hydr drau auli lic c sy syst stem CAUTION CAUTION NOTE NOTE Follow the precautions for handling ﬂuids and...
Page 170 – – – – Maintenance Maintenance Hydraulics Hydraulics   Lift t out out ﬁlt ﬁlters (4 ers (4). ). Replace ﬁlters (4). Replace ﬁlters (4).   Remove and retain cap (3), taki Remove and retain cap (3), taking care to ng care to ...
Page 171 – – – – Maintenance Maintenance Load li lift syst stem Load ad li lift ft sy syst stem Lubr bric icat ate e th the e ma mast st an and d ti tilt lt cy cyli lind nder er pivots pivots...
Page 172 Lin Linde c de chai hain n s s pray. pray. NOTE NOTE Truc ucks ks in in se serv rvic ice e in in th the e fo food...
Page 173 – – – – Maintenance Maintenance Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubl ublesh eshoot ooting ing gui guide de Di Diese esel l eng engine ine) ) T T r r o o u u b b l l e e P P o o s s s s i i b b l l e c e ca a u u s s e e C C o o r r r r e e c c t t i i o o n n...
Page 174 – – – – Maintenance Maintenance Troubleshooting Troubleshooting Engi Engine ne runni running ng uneve unevenly Fuel supply Fuel supply insufﬁcient insufﬁcient. . Renew the Renew the fuel ﬁl fuel ﬁlter. Check ter. Check the fue the fuel l with with poor poor perf...
Page 175 – – – – Maintenance Maintenance Troubleshooting Troubleshooting Discharge indicator Discharge indicator Alternator Alternator RPM RPM too too low. low. Check eck dri drive ve bel belt t ten tensio sion. n. light illuminated during light illuminated during operation operation Alternator...
Page 176 – – – – Maintenance Maintenance Troubleshooting Troubleshooting https://www.besttruckmanuals.com/...
Page 177 – – – – Maintenance Maintenance Troubleshooting Troubleshooting Troub Troublesh leshooti ooting ng guid guide e Hydra Hydraulic ulic syst system) Abnormal Abnormal noise noise S S u u c c t t i i o o n n ﬁ ﬁ l l t t e e r r r r e e s s t t r r i i c c t t e e d d . . R R e e n n e e w w t t h h e e ﬁ...
Page 178 – – – – Maintenance Maintenance Troubleshooting Troubleshooting Hydraulic oil Hydraulic oil Pump mp fa fai i lu lure re, , va valv lves es le leak akin ing. g. Cont ntac act t yo your ur au auth thor oris ised ed de deal aler er.
Page 179 . As As part part of of Linde Linde Heavy Heavy Truck Truck Divisions Divisions commitmen commitment to t to continuous improvement continuous improvement please complete the form below to let us...
Page 180 – – – – Maintenance Maintenance User manual feedba dback https://www.besttruckmanuals.com/...
Page 181 – – – – Index Index NUMBER BERS S AND AND SYM SYMBOL BOLS S Chec eck k th the e ai air r ﬁl ﬁlte ter r ... . .
Page 182 Chec eck k in inta take ke an and d e e xha xhaust ust sys system tems s for for Drai ain n th the e en engi gine ne oi oil l ..
Page 183 St Stopp opping ing the the tr truck uck .......
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Page 187 Mat Materi erial al Han Handli dling ng Gmb GmbH H 3588011601 EN – 12/11 8011601 EN – 12/11 Li Linde nde For Forkli klift ft Tru Truck Original Original instruction instructions s H120 H120-120 -1200, 0, H140-...
Page 188 Techni hnical data https://www.besttruckmanuals.com/...
Page 189 Techn Technical ical data data – – – – Techn Technical ical data data Techni Technical cal Data Data https://www.besttruckmanuals.com/...
Page 190 b1b5 b1b5 b10 b10 d3581140 d3581140 – – – – Techn Technical ical data data BR358 - H120, H140, H160 BR358 - H120, H140, H160 M M a a n n u u f f a a c c t t u u r r e e r r L L i i n n d d e e L L i i n n d d e e Model designation...
Page 191 Numb Number er of of cylinde cylinders/disp rs/displaceme lacement nt / / cm³ cm³ 6 6 / / 6 6 6 6 0 0 0 0 6 6 / / 6 6 6 6 0 0 0 0 Fuel Fuel consu consumption...
Page 192 d3581141 d3581141 BR358 - H120, H150 BR358 - H120, H150 Manufacturer Manufacturer L L i i n n d d e e L L i i n n d d e e – – – – Techn Technical ical...
Page 193 T T y y p p e e o o f f d d r r i i v v e e c c o o n n t t r r o o l l T T o o r r q q u u e e c c o o n n v v e e r r t t e e r r 3 3 / / 3 3 T T o o r r q q u u e e c c o o n n v v e e r r t t e e r r 3 3 / / 3 3 Working pressure Working pressure for...
Page 194 Circuit Circuit diagra diagrams Electrical Electrical Electrical Electrical Elec Electri trical cal cir circui cuit t dra drawin wing g – – – – Circui Circuit diagra diagrams Electrical Electrical https://www.besttruckmanuals.com/...
Page 195 – – – – Circuit Circuit diagra diagrams Electrical Electrical – – – – Circui Circuit diagra diagrams Electrical Electrical https://www.besttruckmanuals.com/...
Page 196 – – – – Circuit Circuit diagra diagrams Electrical Electrical – – – – Circui Circuit diagra diagrams Electrical Electrical https://www.besttruckmanuals.com/...
Page 197 – – – – Circuit Circuit diagra diagrams Electrical Electrical – – – – Circui Circuit diagra diagrams Electrical Electrical https://www.besttruckmanuals.com/...
Page 198 – – – – Circuit Circuit diagra diagrams Electrical Electrical – – – – Circui Circuit diagra diagrams Hydraulic Hydraulic Hydraulic Hydraulic Hydrau raulic lic cir circui cuit t dra drawin wing g https://www.besttruckmanuals.com/...
Page 199 – – – – Circuit Circuit diagra diagrams Hydraulic Hydraulic – – – – https://www.besttruckmanuals.com/...
Page 200 https://www.besttruckmanuals.com/...

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Linde H120-1200 Original Instructions Manual

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