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Lansing Linde Ltd., Basingstoke Werk II, Aschaffenburg-Nilkheim Linde industrial trucks enjoy a worldwide reputation - thanks to their high quality in engineering, performance and service. Werk I, Aschaffenburg Werk III, Kahl am Main Linde Heavy Truck Division Ltd., Merthyr Tydfil...
Description Your Approved applications Linde lift trucks offer the best in economy, safety and driving Linde trucks are designed for transporting and lifting loads convenience. However, preserving the qualities of the truck stated on the load capacity plate within a temperature range for a long and profitable service life, and making full use of of 40°C down to -9°C standard, or -30°C as an option.
In orders to avoid later complaints and inconvenience to customers, you are requested to ascertain that the truck is in Linde is therefore unable to consider any claims based on the satisfactory condition and fully equipped at the time of delivery...
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Description Risk of danger and preventive measures when using trucks Danger Measure Check Comments X done - not applicable Truck equipment not conform with the workstation Check Poor training and inexperience of the truck driver Training of the truck driver (driver seated and standing up) Train the walkalong driver Used by unauthorized persons...
Plates and labels Identification plate Manufacturer ECsymbol (The symbol certifies that all relevant EC directives and applicable guidelines are fulfilled) Unladen weight Battery voltage Minimum battery weight Maximum battery weight Nominal truck capacity Serial number / year Model Serial number (engraved) Mast number (engraved) Mast safety labels Mast safety labels...
Marking the travel direction ..........29 Option: high lifting speed ..........39 Technical description ............11 Startup ................30 General view L 14 - L 16 ..........12 Lifting jack control............39 General view L14 AP - L16 AP ........13 Driving ................30 Initial lifting controls ............
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Table of contents Slinging, towing and Maintenance every 500 hours Maintenance every 1000 hours Page Page Page removing the mast Checking the condition and fixing of the mast Checking and if necessary replacing and chains ..............55 the motor pump brushes ..........64 Slinging the truck ............
2001 Manufacturer LINDE LINDE LINDE LINDE Model designation L 14 L 16 L 14 I L 16 I Power unit: battery, diesel, petrol, LP gas, mains power Battery Battery Battery Battery Operation: manual, pedestrian, stand-on, seated, order picker Pedestrian Pedestrian...
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Technical sheet L14 / L16 AP pedestrian pallet stacker with stand-on platform 2001 Manufacturer LINDE LINDE LINDE LINDE Model designation L 14 AP L 16 AP L 14 API L 16 API Power unit: battery, diesel, petrol, LP gas, mains power Battery Battery Battery Battery...
Technical description Description Introduction Driving platform Lift control is carried out, depending on model, by either a lever mounted on the chassis, or by a proportional control switch located on the tiller arm head (LLC). The type 372 L14 - L16 pedestrian operated pallet stacker The foldaway driving platform with side guards enable these trucks are specially designed for preparation of orders in pallet stackers to be used either in pedestrian mode or stand-...
General view L 14 - L 16 Mast Proportional distribution valve Motor pump unit Tiller arm Integrated charger Hydraulic tank Stabiliser wheel Horn Drive wheel Gearbox Traction motor Steering motor LES steering controller (Linde Electric Steering) Electromagnetic brake Load bearing arms...
L14 - L16 lift controls with lever operation Keyswitch Hour meter/ discharge indicator Incorporated charger indicators* Lift control lever Emergency isolator Butterfly lever Safety reversing swtich Fork lifting control Fork lowering control Horn control Initial lift control Fork lifting control Fork lowering control Tiller arm with initial lift Initial descent control...
L14-L16 / L14AP-L16AP proportional lift controls (LLC) Keyswitch Hour meter/ discharge indicator Proportional control tiller arm with initial lift Incorporated charger indicators* Butterfly lever Safety reversing switch Lifting label Proportional lift control Lowering label Horn control Initial lift control Initial descent control Emergency isolator * Optional equipment Proportional control tiller arm without initial lift...
Indicators Description Combined hour meter/ NOTE - When the red diode (2) lights up and flashes, the battery is On starting the hour meter, the counter lights up during the around 70 % discharged. battery discharge indicator autotest of the discharge indicator diodes. - When the red diodes (1) and (2) flash alternately, the battery When the battery is disconnected, the hours are stored in is 80 % discharged;...
Safety rules Operation Handling lubricants Prior to any work with or on the fork lift truck all responsible Safety information staff, particularly the truck operators and servicing person- nel, must be instructed by qualified instructors, in the normal Always handle lubricants safely and as specified by the manu- The warning precautions DANGER, WARNING, CAUTION and proper use with the safety guidelines supplied with these facturer.
Check battery connection ments may result in legislative action. Check battery lock Check hydraulic oil level Please contact your local Linde representative. Check gearbox oil level NOTE Check for any oil leaks These checks are described in the following pages.
Daily checks and maintenance prior to operation Operation Check the Forward/Reverse and Check automatic braking Check parking brake raise/lower controls - Operate the truck. Should the operator step from the platform (4), or release the - Release the accelerator butterfly lever (3). The automatic tiller arm, then the parking brake will apply.
Operation Daily checks and maintenance prior to operation Check emergency isolator Check operation of safety reversing switch Check operation of horn - Depress the emergency isolator (5). - Operate the truck at slow speed, with forks leading. Press the horn button (7) located on the tiller arm head. - Press the switch (6).
Daily checks and maintenance prior to operation Operation Daily checks and commissioning checks Check the battery state of charge Opening the battery cover - Before starting the shift, check battery is properly charged. - Stop the truck, lower the forks fully. DANGER - Turn the keyswitch off and remove the key.
Operation Daily checks and maintenance prior to operation Opening the battery cover (roll on, roll off) Connecting/disconnecting the battery CAUTION Never connect or disconnect the connector if there is a current in the circuit; this creates a high risk of - Stop the truck, lower the forks fully.
Operation Daily checks and maintenance prior to operation Charging the battery with the integrated CAUTION Replacing the mains power supply cord Do not disconnect the battery when charging charger (green light blinking) - Arrange the cord in the compartment between the battery compartment and the chassis.
Daily checks and maintenance prior to operation Operation Recharging the battery with an external Checking the condition of cables, terminals CAUTION To avoid any sparking, always connect the battery charger and battery contact connector before starting the charger, and disconnect it after the charger has stopped. After the shift, take the truck to the charging area.
Operation Daily checks and maintenance prior to operation The procedures described below concern liquid electrolyte CAUTION As described previously, remove the cover of the stopper lead batteries. Top up only with distilled water. of each cell. For gelled electrolyte batteries, called "no-maintenance" Never top up before charging (risk of overflow).
Daily checks and maintenance prior to operation Operation Battery changing, hoist method Removing/replacing the battery Carefully withdraw the battery. To replace the battery, reverse the removal procedure. CAUTION Lower the forks completely CAUTION The battery is a heavy, fragile component, which Open the battery cover After replacing the battery, ensure that the battery must be handled with care.
Daily checks and maintenance prior to operation Operation Battery changing, roll-on, roll-off method WARNING Roll-on, roll-off battery, choosing the L14 - L16 at side outlet: opening side of the battery compartment Before reversing with the appliance, make sure We recommend, to assist battery handling, that you use a that the battery is in place and that the battery lock changing frame or wheeled trolley when removing the battery.
(irregular surfaces, never bring your hands close to moving parts and The L 14 / L 16 without or without initial lift, are designed for etc.), to particularly hazardous working areas and components unless you have disconnected the use indoors in non-hazardous atmospheres;...
Steering L14 - L16 without stand-on platform Startup Steering Reverse travel Connect the battery connector Move the tiller arm to the operating position (3). Gradually and gently with the thumb, press on the upper Release the emergency isolator part of the butterfly lever – butterflies rotate in the direction Turn the key switch (1) fully clockwise.
Steering L14 - L16 without stand-on platform Steering Safety reversing switch Emergency isolator In straight line, the tiller arm is central. To protect the driver from the risk of being trapped between For normal operation, release the isolator (2). Turn the tiller arm in the clockwise direction, the truck an obstacle and the truck, a safety reversing switch (1) is If there is any danger, press the isolator (2) to open the turns to the left in forward direction.
Steering L14 - L16 without stand-on platform Operating the truck on slopes Ascending slopes DANGER Never park the truck on a ramp. U-turns and cutting across are prohibited on slopes. REMARK When transporting a load, slopes must be ascended in the reverse direction.
(irregular surfaces, The L 14 AP / L 16 AP without or without Initial Lift, are etc.), to particularly hazardous working areas and components unless you have disconnected the designed for use indoors in non-hazardous atmospheres;...
Steering L14AP- L16AP with stand-on platform Startup REMARK Pedestrian mode steering Always adapt your travel speed to the dangers and to the load. Only use your pallet stacker on correct surfaces. Connect the battery connector In confined spaces, you can use this pallet stacker with in Stand on the driving platform pedestrian mode to facilitate the manoeuvres.
Steering L14AP- L16AP with stand-on platform Ride-on steering Forward travel Changing the direction of travel Lower the stand-on platform Release the butterfly lever and actuate it in the opposite Gradually and gently with the thumb, press on the upper Open the side guards and lock into position. direction.
Steering L14AP- L16AP with stand-on platform Steering Safety when turning: speed limitation Emergency isolator In straight line, the tiller arm is central. The L14AP/L16AP are provided with a safety feature that For normal operation, release the isolator (2). Turn the tiller arm in the clockwise direction, the truck automatically reduces the travel speed when negotiating If there is any danger, press the isolator (2) to open the turns to the left in forward direction.
Steering L14AP- L16AP with platform Operating the truck on slopes Ascending slopes DANGER Never park the truck on a ramp. U-turns and cutting across are prohibited on slopes. REMARK When transporting a load, slopes must be ascended in the reverse direction. Do not misuse the truck on slopes.
(1). Movement of the stand-on platform instantly actuates the electromagnetic brake. L.B.C. (Linde Brake Control) automatic braking When the butterfly lever (3) is released, the counter- current braking is triggered automatically until the truck...
Use of mast, LLC proportional control (Linde Lift Control) Option: high lifting speed Use of the mast CAUTION Always operate the switch (1) gently and smoothly. An optional configuration of two pumps, allows for higher CAUTION unladen lifting speeds, thus optimising the handling time.
Use of mast, LLC proportional control (Linde Lift Control) Automatic lower slowdown* Speed limit with raised forks Speed limit for L14AP-L16 AP A detector (4) automatically slows lower. The pallet stacker is fitted with a detector that limits the Travel speed is reduced when transporting loads heavier Lower the forks completely, the forks will be slowed down traction speed when the forks reaches a height of about 1.5...
Use of masts, control with control lever Control of attachments Lowering the fork carriage: Chassis mounted lifting lever Lifting the fork carriage: Push switch (5) on the tiller arm head. In special cases, the truck can also be equipped with special NOTE: attachments, which is controlled by an additional lever or Pull the lever (2) in direction (3).
Handling loads Reading the load diagram L14 - L16 CAUTION 5 - Max. load on the fork arms in kg. Before picking up a load, be sure that its weight 6 - Maximum height of initial lift. does not exceed the safe working load of the truck. Example with a L16 with initial lift equipped with a Reading the load diagram Note the nominal safe working load indicated on...
Handling loads L14 – L16 Picking up a load on the ground Transporting a load DANGER Always slow down when approaching a turn and (L14-L16 without initial lift) It is preferable to transport a load in the forward direction on wet floors. for reasons of visibility.
Handling loads L14 – L16 Stacking a load Picking up a load at a height Before leaving the truck Move the truck carefully to the required place. Move the truck carefully to the required place. CAUTION Raise the forks clearly above the level where the load will Raise the forks with the main lift to the required pallet Always park the truck on a level floor and away from be positioned.
Handling loads L14AP - L16AP Picking up a load on the ground Transporting a load DANGER Always slow down when approaching a turn and (L14AP-L16AP without initial lift) on wet floors. Proceed as normal with fork in forward motion. DANGER If the load is bulky and prevents visibility, proceed in Approach the load carefully.
Handling loads L14AP - L16AP Stacking a load Picking up a load at a height Before leaving the truck Move the truck carefully to the required place. Move the truck carefully to the required place. CAUTION Raise the forks clearly above the level where the load will Raise the forks with the main lift to the required pallet Always park the truck on a level floor and away from be positioned.
Slinging, jacking, towing and removing the mast Slinging the truck Use a jack with sufficient capacity. Removing the mast To lift the front of the truck, place the jack under the chassis marked with locations (3); wedge with wooden CAUTION DANGER beam for safety reasons.
Safety device for the standard lifting mast approved personnel. See table of recommended lubricants. Maintenance can be handled by the Linde network under a service agreement. If you wish to carry out this work yourself, CAUTION we recommend that you have the first three services carried...
Types of masts Maintenance Duplex lifting mast Safety device for the Triplex lifting mast Raise the mast. Close the chain after passing it above the fixed cross member (1) and the inside cross member (2). REMARK DANGER Lower the mast until the safety chain is pulled tight. The advantage of this mast is the possibility to use it in places Chose a chain a SWL suitable for each type of Lower the fork carriage onto it's stop.
Scheduled maintenance and inspection Maintenance After Every 500 h Daily Operation / Period Before first use first checks required 50 hours every 6 months • Checks before initial operation (see page 14) ....... . •...
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Scheduled maintenance and inspection Maintenance Every 500 h Every 2000 h Every 1000 h Operation / Period every 6 months every 2 years every year Grease the turntable bearing of the motor unit • Cleaning the steering ring gear pinion ......... Check hydraulic oil level.
Maintenance as required Maintenance Cleaning the truck Opening the front cover If despite all precautions, water has penetrated into the motors, the truck must be put into operation to avoid the (L14 - L16 without platform) formation of rust (drying with its own heat). The motors may Disconnect the battery before cleaning.
Maintenance as required Maintenance Releasing the flexible access cover for the Opening the front cover To draw out and close the front cover, proceed in the same manner as with an L14-L16 without platform. tiller arm articulation (L14 - L16 with platform) (L14 - L16 without platform) CAUTION On the platform version, the tiller arm must be turned...
Maintenance as required Maintenance Adjust the height of the stabiliser wheel Battery in sealed case A 225 A fuse protects the circuit of the traction motor of the L14-L16 with platform. The 175 A fuse protects the circuit of the lift pump motor. To compensate for wear of the motor wheel, the height of the Verify there is no electrolyte at the bottom of the case, by The 100 A fuse protects the circuit of the initial lift pump...
If you use a steam jet; do not put additives. chain condition unless you have been certified to Dry the chain and articulations immediately with the do so. Please contact your local Linde compressed air. During this operation, manipulate the representative.
Maintenance every 500 hours Maintenance Check the condition and fixings of mast Check and adjustment of guide shoes of the Check articulations protections initial lift Check and grease the variuos articulation points. Use aerosol oil or lubricant It is important to check the condition of the mast protection To preserve operation of the lifting system (initial lift ver- screens as well as the tightening of their fixings.
Maintenance every 500 hours Maintenance Check the security of the wheels Grease the motor turntable bearing Clean the steering ring pinion gear Raise the truck until the wheels are clear of the ground. REMARK Remove the motor cover Check the tightness of the main wheel nuts For greasing, use only grease that conforms with that listed Check that the pinion and the toothed ring are not clogged - Motor wheel:...
Maintenance every 500 hours Maintenance Clean side guard position Check condition of spring and lubrication Check the lateral stop fixings of the battery microswitches (L14 AP – L16AP) of battery cover lock handle (roll-on, roll-off) compartment. To avoid any clogging of the side guard position microswitches For trucks equipped with roll-on, roll-off batteries,, the battery The battery security depends on the proper fixing of the (1), it is desirable to blow the seats with compressed air.
Maintenance every 500 hours Maintenance The operations described below concern liquid electrolyte CAUTION NOTE: If the cell density varies or is too low for some cells, lead batteries. Top up only with distilled water. call your local representative. Any discharge below the 1.14 For gelled electrolyte batteries, called «no-maintenance»...
Maintenance every 500 hours Maintenance Check the condition of cables, terminals Clean the control unit and check the Clean and check contactor wear and battery connector electrical connections Disconnect the battery connector Clean the contacts with compressed air; check the Check the cable insulation are not damaged and there is Disconnect the battery connector mechanism.
Maintenance every 500 hours Maintenance Check, and if necessary replace the traction Dimensions L14 - L16: Check the tightness of the connections Traction motor: 1.2 kW new: 30 mm Check the brushes slide properly in their holders by motor brushes min.: 15 mm slightly pulling the springs Raise the springs (4), take the brushes out of their guide...
Maintenance every 500 hours Maintenance Adjust the electromagnetic brake Check the hydraulic oil level REMARK We advise you to have this operation carried out by your local representative. IMPORTANT An electric gauge in the tank detects the lifting height of the The mechanical braking force is factory set.
Maintenance every 500 hours Maintenance Check the gearbox oil level Remove the motor cover Rotate the wheel, to gain access to the filler plug (1). Unscrew the filler plug (1), the oil must be flush with the bottom of the hole. If necessary, top up to the correct level.
Maintenance every 1000 hours Maintenance Check, and if necessary replace the main Replace the LLC valve block filter cartridge NOTE: The initial lift motor is maintenance-free. It cannot be dismantled pump motor brushes Clean the hydraulic filter Lower the forks and pallet legs fully. Disconnect the battery Unscrew the housing (1) Remove the brush cover band (2)
Maintenance every 1000 hours Maintenance every 2000 hours Maintenance Check the security of components Replace the hydraulic oil Replace the gearbox oil Check the sub-assemblies are properly attached: motor/ Unscrew the hydraulic hoses REMARK gearbox, load wheels, motor wheels and stabiliser Switch off the power supply Before this ope ration, run the truck to heat up the geabox oil.
Recommended lubricants/ Technical data Maintenance Assembly Ingredients/lubricants Capacities/Setting values Hydraulic system Hydraulic oil 6.8 l Hydraulic system Filter element Efficiency: 150 µ Hydraulic system (lifting) Max. pressure 220 bars (end of opening) Hydraulic system (initial lifting) Max. pressure 235 bars (end of opening) LLCDistributor Filter element Efficiency: 20 µ...
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Electrical diagram L14 I-L 16 I (LLC proportional control + initial lift) Rep. Name Position Rep. Name Position Rep. Name Position Traction variator (LDC) 11-15,28-48 Hour meter, battery discharge Electromagnetic brake Elevation control (LLC) 3 - 5, 51-68 limiter indicator 64-72 Lower fork solenoid valve Steering control (LES)
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Electrical diagram L14 I-L 16 I (LLC proportional control + initial lift)
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Electrical diagram L14 I-L 16 I (LLC lever distributor + initial lift) Rep. Name Position Rep. Name Position Rep. Name Position Hour meter, battery discharge Connector for programming box on LES 25-27 Traction variator (LDC) 11-15,28-47 limiter indicator 63-68 Steering contactor connector 9,10,17 Elevation control box 50-60...
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Electrical diagram L14 I-L 16 I (LLC lever distributor + initial lift)
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Electrical diagram L14 AP-L 16 AP (LLC proportional control without initial lift) Rep. Name Position Rep. Name Position Rep. Name Position Traction variator (LDC) 11-14,29-50 Brake release interface connector / high cut-off Ignition key Electromagnetic brake connector Elevation control (LLC) 3 - 5, 53-71 Lift jack reverse safety microswitch Connector for cold store resistance...
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Electrical diagram L14 AP-L 16 AP (LLC proportional control without initial lift)
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Electrical diagram L14 API-L 16 API (LLC proportional control with initial lift) Rep. Name Position Rep. Name Position Rep. Name Position Traction variator (LDC) 11-14,29-50 Hour meter, battery discharge Connector for programming box on LES Elevation control (LLC) 3 - 5, 53-71 limiter indicator 70-75 Steering contactor connector...
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Electrical diagram L14 API-L 16 API (LLC proportional control with initial lift)
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General remarks ............48 Charging connector above ground Cleaning the electrical plate and checking General view L 14 - L 16 ..........12 (L14-L16 without initial lift) ..........43 the electrical connections ..........60 General view L14 AP - L16 AP ........13 Charging the battery with the integrated charger ..
Removing the mast ............47 Removing/replacing the battery ........26 Replace the hydraulic oil ..........65 L.B.C. (Linde Brake Control) automatic braking ... 38 Replacing steering motor brushes ........ 61 Lifting jack control............. 39-41 Replacing the filter cartridge for the LLC Lubricating the mast ............
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