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1346 series Electric Forklift Truck Operating Instructions Models E18S, E20S 1346 series – 13468011540 rev03 US – 8/2018...
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With ten FAX (843) 875-8329 production plants worldwide and an extensive network of sales partners, we are at your service around the clock and around the world. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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This manual - and any excerpts thereof - may not be reproduced, translated or transmitted in any form to third parties without the express written permission of the manufacturer. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
ANSI/ITSDF B56 standards at time of employers to establish and maintain a trai- manufacture. 29 CFR 1910.178 prohibits any ning program to ensure that all operators of modifications and/or additions which affect Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Damage to the truck, as well as serious injury tial hazards exist and special precautions or death to the operator or others may result Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Indicates a potentially hazardous situation which if not avoided could result in death or serious injury. ENVIRONMENT NOTE The information contained herein must be observed, otherwise environmental damage may occur. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Place a “Do Not Operate” tag on the truck, remove the key and alert your supervisor. The Truck may not be placed back into service until necessary repairs are made. F284 04-2013 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
DANGER Risk of injury! Watch for people in your work area because they may not watch for you, even if you have lights or alarms. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Avoid running over loose floors, loading docks or paved areas. Under objects on the roadway surface. all travel conditions operate the truck at a Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Travel straight up or straight down. Do not drive the truck onto an elevator without specific authorization. Verify that the capacity of the elevator exceeds the weight of the truck Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
• An unloaded truck can tip over also. Cau- tilt, braking in forward travel, accelerating tion must be taken when using an unloaded rearward or mast extended. truck as well as a loaded one. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
• If the truck has a key switch and the operator is more than 25 ft (7.5 m) away, or out of sight of the truck, the key should be removed. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
This does not require training as described according to established principles for testing above. forklift trucks. Any evaluation of safety must Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Immediately treat spilled oil with an oil binding To help prevent injury, use appropriate personal agent, and then dispose of it according to local protective equipment (e.g. protective gloves, regulations. long sleeves and industrial goggles). Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
AS SHIPPED THIS TRUCK MEETS THE APPLICABLE REQUIREMENTS OF ANSI/ITSDF B56.1 Risk of tip-over. KION NORTH AMERICA CORPORATION SUMMERVILLE, SC USA 0009384611 Never attempt to lift a load greater than the maxi- mum capacity listed on this plate. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Also shut off power when leaving truck unattended. Block wheels if truck is parked on an incline. 0009385125 Rev00 Failure to comply with these warnings will create an unreasonable risk of injury to yourself and others. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
This decal warns personnel not to stand or walk on, or under, the forks at any time. This applies to operators as well as all others. 0009384600 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
FAILURE TO MAINTAIN A CLEAR VIEW IN THE DIRECTION OF TRAVEL COULD RESULT IN SERIOUS INJURY OR DEATH. THE OPERATOR IS RESPONSIBLE FOR THE SAFE OPERATION OF THIS VEHICLE. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Safety Operator warning decals Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
This system to the stationary outer upright are routed enhances smoothness and precision and also Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Like the dual signals or working power to various devices mast, the carriage chains are anchored to the and sensors. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
The display unit is located at the steering wheel and provides the driver with information about the truck. When the ignition switch is turned on, the display unit first conducts a self-test and then transmits information. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Overview Controls Controls 1346 10022017-01 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Tilt memory button (optional equipment) * The travel axis and mast control axis may be reversed as a special option. Always refer to the Travel / Mast control symbol. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
0009385529 rev 03 Failure to comply with these warnings will create an unreasonable risk of injury to yourself and others. 36 VOLT ONLY 0009384649 1346 10032017-02 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Warning Decal, Do Not Lift Personnel Decal, "EE" (only on trucks equipped with Warning Decal, Trained & Authorized optional EE rated protection for hazardous Operator environments) Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
(MAX and MIN) for the battery in ding values shown in columns A, B, pounds and kilograms. and D. BACK TILT – shows the maximum angle that the mast can be tilted back. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Overview Definition of directions Definition of directions Forward Right Reverse Left Directions as seen from the driving position; the load is at the front. 1346 10042017-02 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
10 hours until no further loosening is detected. See the procedure for checking wheels and tires in the Maintenance section. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Pull upward on the adjusting lever (1) to unlock the adjustment mechanism. Push down or lift up on the armrest assem- bly until a comfortable position is found. Release the adjusting lever. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
With the desired section highlighted, press the enter key again. The highlighted section will begin to flash. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Date - highlight month, day, or year with the scroll keys and press the enter key to make the value flash, then edit with scroll keys. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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It may be cleared by pressing the back key. The first fault in the list will be highlighted. Press enter to read the fault description. 1346 10062017-04 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
After the key switch has been switched on, the display unit performs a self-test. All indicator lights are extinguished on the display unit after approximately 4 seconds. The truck is now ready for use. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
The direction contactor should close with an audible sound and the parking brake symbol in the display should go out. The driving speed of the forklift truck will increase the further the handle is moved. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Move the multifunction handle to the opposite direction of travel. The truck will be electrically braked until stationary. If the handle is not released, the truck will then accelerate in the new direction. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
The truck will slow to a stop faster than if the handle is simply released. After stopping, Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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If the truck is on, the parking brake symbol will appear in the display unit whenever the parking brake is engaged. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
The horn is used as a warning signal, e.g. at blind spots and junctions. Press the horn button (1) on the multifunc- tion handle to sound the horn. 1346 10232017-08 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
To resume operation, ensure that the multi- function handle is released to the neutral posi- tion. Twist the emergency stop button slightly until it springs out to the normal position. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Wiggle the fork slightly if necessary until the latch pin seats fully. 1346 10242017-01 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Move the multifunction handle in the de- signated lowering direction. For standard configuration this will be toward the forks. For optional configuration, move it toward the left side of the truck. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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The symbols below the line refer to sideshift or other 3rd function control. 1346 10232017-01 Tilting Forward Press the button (3). Tilting Back Press the button (4). 1346 10232017-02 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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A variety of attachments may be present as fourth function. If a fourth function is present, the symbol in position (7) will describe its operation. 1346 10232017-04 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
In the fully pressed position, this switch will illuminate the rear spot light(s) continuously. The toggle switch (3) is used to turn the optional dome light (6) on and off. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
A cooling fan for the operator is available as an option. The fan is mounted to the overhead guard at the rear support leg. Use toggle switch (1) to turn the fan on or off. 346 06182009 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
1346 10052017-04 pressure (if applicable), load, and unevenness and gradient of the ground. Do not rely on the same pre-set angle for all conditi- ons. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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The mast can now be tilted normally with the tilt button. Briefly depress button (2) again to reacti- vate the tilt memory function as required. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Make sure all terminal caps are in place and in good condition. Position a battery stand beside the truck to receive the battery. Ensure that its height Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Install the remaining battery retainer. Adjust the lateral adjustment stop if necessary to ensure the battery is secure. Plug the battery plug (1) into the battery connector socket(2). Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
The battery cover must be left completely open du- ring the entire charging period to allow ventilation. Remove the battery plug (1) from the connecting socket (2). Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
After the lowering is complete, turn the screw back in clockwise and tighten to 11 ft-lb (15 Nm). This must be done to restore normal mast operation. Reinstall the front cover. 1346 10252017-01 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Remove the clipboard panel. Locate wiring connectors 1X3 and 1X4 near the fuse box. Separate the connectors and connect the adapter harness. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Connect the negative wire of the harness to the negative terminal post (2). Reconnect the battery. The brake should release upon connection and the truck may be towed. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Attach lashing straps or tie-downs to the rear of the truck at the hole in the chassis (2) just above the rear wheel. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Operation Securing the Truck for Transport Ensure that all lashing straps or tie-downs are tight and securely attached to the transport vehicle. Chock the wheels. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Ensure that slings or any other lifting equipment will remain clear of any sharp edges, hydraulic lines or hoses, or attached items such as lights or brackets throughout the lifting process. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Check battery condition and density of acid. Lubricate battery terminals with acid-free Perform maintenance as before initial commissioning. grease. (Follow instructions of battery manufacturer .) Put forklift truck into service. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Operation Long term storage Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Run the truck immediately after cleaning to aid in drying and check operation. Cleaning the Lift Chains If the lift chains are so dirty that lubricant penetration is not assured, the chains must be cleaned. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Immediately after cleaning, dry the chains food industry. with compressed air to remove any water Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
The truck must not be individual maintenance activities that specifically operated until such repairs are complete. require otherwise. This list does not cover attachments or other Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Place a “Do Not Operate” tag on the truck, remove the key and alert your supervisor. The Truck may not be placed back into service until necessary repairs are made. F297 10-2017 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Check battery retention Ensure that all battery retention devices are in place, undamaged, and hold the battery firmly. Check battery connector Inspect the battery connector and its cables for damage. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Do not allow hydraulic oil to contact hot compo- nents. Use care when adding oil to avoid spilling. Reinstall the dipstick when finished and seat the breather cap fully. 1346 08152018-01 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Check for lubricant leakage at the top of the steering spindle as well as the inside and outside of both steer wheel hubs. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
• Parking brake • Operator presence switch • Multi-function display/battery discharge indicator • Working lights • Horn • Forward and reverse travel • Back-up alarm if equipped • Brake pedal Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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(operate through complete range of motion) CAUTION Excessive noise during hydraulic function operation indicates low hydraulic fluid. This condition must be checked and corrected immediately to avoid damage to the hydraulic pump. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Install the level plug and tighten to 17 ft-lbs (23 Nm). Tighten the filler plug to the same torque value if removed. Repeat this procedure for the other side of the truck. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Ensure the floor plate springs are in place and lower the floor plate assembly into po- sition. Ensure that the floor plate assembly has free movement and strong spring re- turn. Replace the floor mat. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
It must be possible to hear air escaping from the tank. If air cannot be heard escaping, the breather filter must be replaced. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Lubricate the bearing (1) through the fitting (2). Check the bearing for wear and replace if necessary. Check tightness of the mounting bolts (3). Proper torque is 144 ft-lb (195 Nm). Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Check that the forks do not contact the floor. Measure the distance that the lower car- riage roller protrudes from the bottom of the inner upright. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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If the roller protrudes farther or the forks contact the floor then the lift chain must be adjusted to pull the carriage back upward. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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The carriage roller protrusion is adjusted with the primary chain the same as for the double mast. Both adjustments must be checked on a triple mast. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
(1) and the lower grease fittings (2 and 3) are accessible. Lubricate the sideshifter at all of the grease fittings. NOTE The sideshifter must always be lubricated after any cleaning. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
(based on years in service) listed at maintenance requirements. the top of each chart. All lubrication and service intervals must be reduced for dusty conditions, large tempera- ture fluctuations or intensive use. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
(Once after 1000 hours, again after 3000 hours and then every 3000 hours). Check tightness of conductor bar and cable connections on the power modules. (Once after 1000 hours, again after 3000 hours and then every 3000 hours). Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Check the installation of the chassis, counterweight, overhead guard, drive axle, steering axle, tilt cylinder and tilt cylinder support. Check the locking mechanisms on the battery side door and the battery hood, and replace if necessary. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Carry out a functional test and test drive. Attach the maintenance label. Sideshifter Maintenance Intervals NOTE The optional sideshifter has maintenance intervals in addition to those given in the standard maintenance charts. See Sideshifter Maintenance section. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Every 2000 hours Measure the thickness of the upper and lower sideshifter bearings. Replace all bearings if any one is worn to 3/32 inch (2.5 mm) or less in thickness. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Use a high-quality commercially available Operation across one or more of the above penetrating chain spray specifically inten- ranges can be covered by one of the following ded for forklift mast chains. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
• 2F1 (300A) protects the pump motor and controller Control Fuses The control fuses are contained in one block in the control fuse box. Fuse identification and amperage is listed in the following illustration and table. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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2A/32V Fan for traction controller left 2A/32V Joystick (2B3) 2A/32V 12V supply (via relay)reserve1 5A/58V Horn (H1) 5A/32V 12V supply (via relay)reserve2 2A/32V Right speed sensor (1B1) 5A/32V 12V supply reserve2 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Height to top of the standard OHG (h6) 88.0 in (2235 mm) 88.0 in (2235 mm) Floor height (h7) 7.9 in (200 mm) 7.9 in (200 mm Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Pump motor power rating (15%) 14.0 hp (10.5 kW) 14.0 hp (10.5 kW) Nominal battery voltage 36 V 36 V Maximum battery capacity (6-hour rating) 875 A-hrs 1000 A-hrs Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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2175 psi (150 bar) 8.5 gpm (32 lpm) 8.5 gpm (32 lpm) Flow rate for attachments Maximum noise level (average at driver’s ear) 68 dB (A) 68 dB (A) Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
Note 1. If equipped with optional bottler's tilt, then angle is 9 degrees forward and 4 degrees back. Bottler's tilt is available on all masts except quad. Other tilt angles are available as options. Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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Driving ......38 Hydraulic tank pressure valve, testing . . . 75 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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New truck, preparing for operation ..32 Storage, long term ....61 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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....73 specifications ....86 Operating Instructions – 1346 series – 13468011540 rev03 US – 8/2018...
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KION North America Corporation 1346 series – 13468011540 rev03 US – 8/2018...
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