Procat efi kohler ecv49 w/61 side discharge (38 pages)
Summary of Contents for Schiller Grounds Care BOB-CAT 942542M
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® MOWERS 942542M BC PROCAT RS KAW FX801V W/61 SIDE DISCHARGE DP (S/N 1000 thru Present) 942543M BC PROCAT RS KAW FX850V W/61 SIDE DISCHARGE DP (S/N 0600 thru Present) 942546M BC PROCAT RS KAW FX730V W/52 SIDE DISCHARGE DP (S/N 0200 thru Present) 942547M BC PROCAT RS KAW FX850V W/52 SIDE DISCHARGE DP...
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CALIFORNIA Proposition 65 Warning WARNING Diesel engine exhaust and some The engine exhaust from this product of its constituents are known to the contains chemicals known to the State State of California to cause cancer, of California to cause cancer, birth birth defects and other reproductive defects or other reproductive harm.
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation.
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“after-market” accessories or component shown above. parts not specifically approved by Schiller grounds Care, Inc. ,-will result in the Schiller Grounds Care, Inc. Warranty being voided. Any and all liability for personal injury and/or DANGER indicates an imminently hazardous...
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SAFETY PROCAT RS SERIES PREPARING FOR SAFE OPERATION Operator preparation and training WARNING Read the Operation & Safety Manual – If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your dealer representative for clarification.
SAFETY PROCAT RS SERIES MACHINE OPERATION – Check operator present interlock system and Starting brake operation. Adjust or repair any problems – Start only according to instructions in this manual before using. or on the machine. – Do not tamper with or defeat safety devices. –...
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SAFETY PROCAT RS SERIES MOWING SLOPES WARNING Interrupting operation Slopes are a major factor in loss- – Before leaving the operator's position: of-control and tipover accidents - Park on level ground; that sometimes lead to severe - Disengage the PTO; injury or death.
SAFETY PROCAT RS SERIES ROLL OVER PROTECTION STRUCTURE (ROPS) A folding Rollover Protection Structures (ROPS) • is attached on this machine. A ROPS is a Roll Over Protective Structure. The • If a ROPS is installed and the machine is ROPS reduces the risk of serious or fatal injury overturning, hold onto the steering levers.
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SAFETY PROCAT RS SERIES WARNING MAINTENANCE SAFETY FUEL IN GENERAL – Gasoline and diesel fuels are flammable; gasoline vapors are – Maintain machine according to manufacturer's explosive. Use extra care when schedule and instructions for maximum safety handling. and best mowing results. –...
SAFETY PROCAT RS SERIES BATTERY Jump starting WARNING 1. Be sure the jumper cables are in good condition. Battery acid is caustic and fumes Turn off the ignition and all electrical accessories are explosive and can cause seri- on both machines. ous injury or death.
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LABELS PROCAT RS SERIES LH TANK RH TANK 4147617 PTO SWITCH OPERATOR'S MANUAL IS LOCATED UNDER THE FOOT PLATE. 4165730 4165639 4 "± 8 " - SPRING LENGTH FOR WHEN INSTALLING NEW BELTS ONLY - DO NOT READJUST AFTER USE 4169712...
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LABELS PROCAT RS SERIES 70 ft-lbs (95 n-m) 12 p.s.i. (0.8 kg/cm²) DECK SIZE BELT P/N BLADE P/N 4143733 112111-01 48 IN (1220mm) 4169640 112111-02 52 IN (1320mm) 4169463 112111-03 61 IN (1550mm) 4169714 112111-03 61 IN (1550 mm) GENERAC 4170172 112111-07 72 IN (1830mm)
LABELS PROCAT RS SERIES WARNING BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF. BEFORE LEAVING SEAT: - Move traction levers to neutral lock, parking brake to ON.
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LABELS PROCAT RS SERIES HOC INNER LABEL: 4173386 HOC INNER LABEL: 4173387 4173386 4173387...
ASSEMBLY AND SET-UP PROCAT RS SERIES TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Ratchets: 3/8” Drive Sockets: 9/16”, 3/4" Wrenches: 3/8", 9/16", 3/4"” Straight edge Tire pressure gauge Blocks (for deck leveling) NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1.
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ASSEMBLY AND SET-UP PROCAT RS SERIES 5. COUNTERBALANCE SPRINGS a) Raise the cutterdeck all the way. b) Adjust the spring A with nut B: Approximately 1" of threads should be extending past the spring mounting bracket at nut B. The springs may be tightened or loosened from this point according to personal preference.
ASSEMBLY AND SET-UP PROCAT RS SERIES 7. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top up with the correct oil if necessary. Use SAE 10W30 motor oil for the engine. Use fresh, clean SAE 15W40 or SAE 20W50 motor oil for the hydraulic system. After running for one hour, let hydraulic system oil cool.
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CONTROLS PROCAT RS SERIES THROTTLE (T) POWER TAKE OFF (PTO) SWITCH (P) - Move the throttle lever forward to increase engine speed until the maximum governed The operator must be in the seat when engaging the engine RPM is reached. Move the lever rearward to PTO or the engine will kill.
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CONTROLS PROCAT RS SERIES FUEL VALVES (U) - A fuel tank selector valve is provided on oil cooler mounting bracket.The fuel tank selector valve has three positions: Off: The tank selector is off when the lever points to- ward the machine. The selector should be off when- ever the machine is transported or stands unused for any length of time.
CONTROLS PROCAT RS SERIES FOOT LIFT PEDAL The foot lift pedal A, allows the operator to raise the mower deck to the highest position without removing his/her hands from the traction controls. To use the foot lift pedal A, press on it to raise the deck.
PRE-OPERATION CHECKLIST PROCAT RS SERIES PRE-OPERATION CHECK LIST (OWNER’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition.
OPERATION PROCAT RS SERIES FUELING OPERATOR PRESENCE INTERLOCK SYSTEM – Fill fuel tanks with good quality, clean, unleaded gasoline. Do not use hi-test fuel. To start the engine: – Use a funnel to avoid spillage. – The PTO switch must be OFF. –...
OPERATION PROCAT RS SERIES OPERATING NOTES - Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls. - For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum control and cutting efficiency can be maintained.
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OPERATION PROCAT RS SERIES Use caution when making turns. Slow down before making sharp turns to help maintain control and to prevent torn turf from skidding or spinning tires. To help prevent turf damage, keep both drive tires moving whenever a turn is made.
OPERATION PROCAT RS SERIES CUTTING 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. DANGER 2. Sit in the seat. 3. Start the engine. 4. Turn the blades on by pulling up on the PTO ROTATING BLADES switch.
MAINTENANCE RECORD PROCAT RS SERIES NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & r i f , l i t l i...
MAINTENANCE PROCAT RS SERIES CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock.
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MAINTENANCE PROCAT RS SERIES LUBRICATION Every 50 hours of operation, lubricate the following points (1-4) with grease: 1. Deck lift rockshaft (1 point) 2. Deck lift pivots (6 points) 3. Brake lever pivot (1 point) 4. Push arms (2 points located at rear of cutterdeck under each fuel tank) 5.
MAINTENANCE PROCAT RS SERIES HYDRAULIC SYSTEM Fluid level in the hydraulic system should be checked after the first 5 hours of operation, and every 100 hours thereafter, or when a leak has occurred. If the fluid is low, check all components for leaks. To check, remove reservoir cap M.
MAINTENANCE PROCAT RS SERIES ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.
MAINTENANCE PROCAT RS SERIES ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen S on air cooled engines. Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual.
MAINTENANCE PROCAT RS SERIES CLEANING MACHINE Clean the machine after use. Compressed air is recommended. Do not use a pressure washer. The machine will run cooler and last longer if kept free of clippings and other debris. A clean machine also re- duces the risk of fire due to accumulation of combus- tible debris and chaff.
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MAINTENANCE PROCAT RS SERIES BLADE REMOVAL BLADE BALANCE Follow these instructions to prevent injury during Blade balance must be maintained at 5/8 oz-in blade removal: (19.4 g-cm) or less. Failure to keep blades balanced 1. Loosen with a box wrench or a socket and long causes excess vibration, wear, and shortened life of breaker bar.
ADJUSTMENTS PROCAT RS SERIES DECK LEVELING FORWARD PITCH SHOWN a) Park the machine on a smooth, level surface. Raise the deck to the transport position. b) Lower the deck onto a pair of equal height blocks A under the rear corners of the deck. Place another pair of adjustable blocks B under the front of the deck so that the deck top is pitched forward 1/8”.
ADJUSTMENTS PROCAT RS SERIES HEIGHT OF CUT The height of cut is set by moving height of cut pin C to the hole designated for the height of cut desired. To change the height of cut: 1. Lift the deck to the highest position. 2.
ADJUSTMENTS PROCAT RS SERIES CONTROL LEVERS There are two mounting positions for the control levers, upper and lower. The lower position works well for most people. Taller operators may need the upper position. To adjust the height of the control levers: Remove bolts A and nuts B.
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ADJUSTMENTS PROCAT RS SERIES TRACKING HANDLES An adjustment is provided to allow the operator to adjust machine tracking during operation. 1. Turn knob W clockwise to shorten control lever travel. 2. Turn knob W counter-clockwise to increase con- trol lever travel. DAMPERS Different damper mounting holes have been provided for various operator preferences with control lever...
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ADJUSTMENTS PROCAT RS SERIES HYDROSTAT ADJUSTMENTS A turnbuckle-style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks. 2.
BELT REPLACEMENT PROCAT RS SERIES Note: Always use Schiller Grounds Care, Inc.replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on commercial mowers and will normally last longer. CUTTERDECK BELT 1. Tilt footplate all the way forward.
OIL COOLER PROCAT RS SERIES FIGURE 6 TO PUMP CASE DRAIN...
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OIL COOLER PROCAT RS SERIES FIGURE 6 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4174070 S ENGINE DECK W/LABS 4166416.7 BRKT-COOLER FRONT USED ON 942542M, 942543M, 942547M 4166418.7 BRKT-COOLER FRONT USED ON 942546M 64262-002 BLT-FLG HD 1/4-20 X 3/4 2720891.7 SCREEN-OIL COOLER 2188173...
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AIR COOLED HYDRAULICS PROCAT RS SERIES FIGURE 7...
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AIR COOLED HYDRAULICS PROCAT RS SERIES FIGURE 7 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4167655 S HYD RESERVOIR W/LAB 2720396 FILTER 25 MICRON 4167240 CAP-RESERVOIR 4160243 PLUG-HYDRAULIC TANK 158058-04 FTG-90 BRB 9/16-18X.38 108205-03 ELBOW-MALE 45 37-ORB 69053-05 3/8 HIGH TEMP HSE (69053-05 IS A SERVICEABLE LENGTH OF 55") 2188157-02 LH PUMP PORT B-HOSE...
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HYDROGEAR PUMP PROCAT RS SERIES FIGURE 8...
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HYDROGEAR PUMP PROCAT RS SERIES FIGURE 8 ITEM HYDROGEAR PART NO. SCHILLER PART NO. DESCRIPTION 70516 ----- HOUSING KIT 72011 4164841-001 END CAP KIT 50641 ----- STRAIGHT HEADLESS PIN 50969 2721615-01 FLANGE BOLT M8-1.25 X 60 54022 4168656-03 HOUSING O-RING 71261 4168656-01 CHARGE PUMP KIT...
WIRE HARNESS PROCAT RS SERIES FIGURE 9 CLUTCH ELECTRIC WIRE COLORS WHITE ENGINE GROUND STARTER WHITE W/ BLACK STRIPE PURPLE BATTERY ORANGE ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE ORANGE W/ PURPLE STRIPE BATTERY DARK BLUE (BLACK) BLACK GREEN ENGINE BLOCK (RED) (GROUND)
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WIRE HARNESS PROCAT RS SERIES FIGURE 9 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4165575 HARNESS-WIRING MAIN 148082-20 FUSE-20 AMP 108061-13 CABLE-BATTERY 36 BLACK 4124009 SWITCH-SEAT, NO 4143068 JUMPER-SEAT SWITCH 4165120 METER-HOUR 2722227-02 CABLE-BATT CONDUIT 36" 128010 KEY-SWITCH 2722325 RELAY-40AMP SEALED 2188154 MODULE-DELAY...
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SEAT ASSEMBL PROCAT RS SERIES FIGURE 10...
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DECALS-POWER UNIT PROCAT RS SERIES FIGURE 18 BACK OF ENGINE DECK DOCUMENT TUBE UNDER SEAT 15 & 16 LOCATED BEHIND SEAT ON OIL COOLER LOCATED UNDER FOOTPLATE...
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DECALS-POWER UNIT PROCAT RS SERIES FIGURE 18 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4175657 LABEL-BOB-CAT 4168522 MAT-CLAW MARKS 2000735 LABEL-OPER MAN 2000590 LABEL, WARN BATTERY 4165722 LABEL - HYDR OIL FILL 4165639 LABEL-CONTROL PANEL 2000693 LABEL - PARK BRAKE 2000698 LABEL(DBL) - FUEL/LEAKS 4171486...
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