Schiller Grounds Care BOB-CAT XRZ PRO RS FX651V KAW Parts & Operators Manual
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Schiller Grounds Care BOB-CAT XRZ PRO RS FX651V KAW Parts & Operators Manual

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BOB-CAT XRZ PRO RS FX651V KAW W/48 SIDE DISCHARGE
BOB-CAT XRZ PRO RS FX691V KAW W/52 SIDE DISCHARGE
BOB-CAT XRZ PRO RS FX730V KAW W/61 SIDE DISCHARGE
BOB-CAT XRZ PRO RS FX850V KAW W/52 SIDE DISCHARGE
BOB-CAT XRZ PRO RS FX850V KAW W/61 SIDE DISCHARGE
®
MOWERS
S/N 0390 thru Present
S/N 1173 thru Present
S/N 0820 thru Present
S/N 0000 thru Present
S/N 0000 thru Present
942630
942631
942632
942633
942634

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Summary of Contents for Schiller Grounds Care BOB-CAT XRZ PRO RS FX651V KAW

  • Page 1 ® MOWERS 942630 BOB-CAT XRZ PRO RS FX651V KAW W/48 SIDE DISCHARGE S/N 0390 thru Present 942631 BOB-CAT XRZ PRO RS FX691V KAW W/52 SIDE DISCHARGE S/N 1173 thru Present 942632 BOB-CAT XRZ PRO RS FX730V KAW W/61 SIDE DISCHARGE...
  • Page 2 CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov. ADVERTENCIA: Cáncer y Dãno Reproductivo - www.65Warnings.ca.gov. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. ADVERTENCIA El estado de California hace saber que los gases de escape de este producto con-...
  • Page 3 Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly.
  • Page 4 “aftermarket” accessories or component shown above. parts not specifically approved by Schiller Grounds Care, Inc. will result in the Schiller Grounds Care, Inc. Warranty being voided. DANGER indicates an imminently hazardous Any and all liability for personal injury and/or property...
  • Page 5 SAFETY XRZ PRO RS PREPARING FOR SAFE OPERATION and above are involved in a large percentage of riding mower-related injuries. Those operators Operator preparation and should evaluate their ability to operate the riding training mower safely enough to protect themselves and –...
  • Page 6 SAFETY XRZ PRO RS MACHINE PREPARATION WARNING – Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition. They Under certain conditions, static electricity can cause are for your protection. sparks during fueling and start fires or cause explo- sions.
  • Page 7 SAFETY XRZ PRO RS – Use care when approaching blind corners, shrubs, OPERATING SAFELY WARNING threes, or other objects that may obscure vision. Operating engine parts, especially the muffler, become – Do not direct discharge towards others. extremely hot. Sever burn can result from contact. –...
  • Page 8 SAFETY XRZ PRO RS MOWING SLOPES attachments. These can change the stability of the machine. WARNING – Remove obstacles such as rocks, tree limbs, etc. Operating on wet grass or steep from the grass cutting area. slopes can cause sliding and loss of control.
  • Page 9 SAFETY XRZ PRO RS TRANSPORTING – Know the conditions such as wet grass/ground, slopes, lose gravel, etc., as these factors will affect WARNING the traction and handling characteristics of the Loading a machine onto a trailer or truck increases mower and towed equipment. For example, wet the possibility of tip-over and could cause serious grass reduces traction and control of the mower injury or death.
  • Page 10 SAFETY XRZ PRO RS MAINTENANCE SAFETY HYDRAULIC SYSTEM In General – Keep the machine in good working order. – Maintain machine according to manufacturer's Hydraulic fluid escaping under pressure can pene- schedule and instructions for maximum safety trate skin and cause injury. Fluid accidentally inject- and best mowing results.
  • Page 11 SAFETY XRZ PRO RS Jump starting BLADES 1. Be sure the jumper cables are in good condition. Turn off the ignition and all electrical accessories on both machines. 2. Position the machine with a good (charged) bat- tery next to but not touching the machine with the –...
  • Page 12 SET UP INSTRUCTIONS XRZ PRO RS TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Sockets: 1/2”, 15/16 Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1.
  • Page 13 SETUP INSTRUCTIONS XRZ PRO RS 4. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. After running for one hour, let hydraulic system oil cool.
  • Page 14 LABELS XRZ PRO RS 2 BLADES 3 BLADES DECK SIZE BELT P/N BLADE P/N 42 IN (1067mm) 4171677 112111-03 48 IN (1220mm) 4169566 112111-01 52 IN (1320mm) 4169640 112111-02 61 IN (1550mm) 4163569 112111-03 4171663 NOTE: Decal is located under foot plate. OPERATOR'S MANUAL IS LOCATED UNDERNEATH THE SEAT.
  • Page 15 LABELS XRZ PRO RS TRANSPORT UP TO LOCK 4165662 DOWN TO RELEASE DECK LIFT OPERATION 4165615 4165616 4177522...
  • Page 16 LABELS XRZ PRO RS BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF. BEFORE LEAVING SEAT: - Move traction levers to neutral lock, parking brake to ON.
  • Page 17 CONTROLS XRZ PRO RS KEYSWITCH (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter.
  • Page 18 CONTROLS XRZ PRO RS FOOT PEDAL LIFT LEVER (F) - Used to raise the cutterdeck for curb climbing, blade changing and lift- ing the deck close to the transport position. To return to preset height of cut, lower foot pedal until latch lever E contacts height of cut pin A TRANSPORT LATCH LEVER (T) - Used to se-...
  • Page 19 CONTROLS XRZ PRO RS NOTE: Reverse is spring loaded to return to neutral. This spring resistance may be felt when moving the traction levers into reverse. When the levers are released in reverse, spring tension will slowly return them to the neutral position. STEERING - To steer, move one lever forward and one back.
  • Page 20 CONTROLS XRZ PRO RS PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat.
  • Page 21 PRE-OPERATION CHECK LIST XRZ PRO RS PRE-OPERATION CHECK LIST (OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition.
  • Page 22 OPERATION XRZ PRO RS FUELING OPERATOR PRESENCE INTERLOCK SYSTEM - Fill fuel tank with good quality, clean, unleaded regular gasoline. Refer to engine manual. To start the engine: - Use a funnel to avoid spilling. - The PTO switch must be OFF. - Both traction levers must be in the neutral lock position.
  • Page 23 OPERATION XRZ PRO RS OPERATING NOTES - Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls. - For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum control and cutting efficiency can be maintained.
  • Page 24 OPERATION XRZ PRO RS CUTTING DANGER 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. 2. Sit in the seat. 3. Start the engine. ROTATING BLADES 4. Turn the blades on by pulling up on the PTO –...
  • Page 25 MAINTENANCE CHART XRZ PRO RS Maintenance is an ongoing job. These intervals are maximum times between maintenance operations. Perform more often under severe conditions. MAINTENANCE FIRST 5 FIRST 100 BEFORE EVERY EVERY EVERY EVERY YEARLY OPERATION HOURS HOURS EACH USE HOURS HOURS HOURS...
  • Page 26 MAINTENANCE RECORD XRZ PRO RS NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f...
  • Page 27 (A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Schiller Grounds Care, Inc. dealer. Hardware Tighten any nuts and bolts found loose.
  • Page 28 MAINTENANCE XRZ PRO RS LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Idler Pulley (1 point-Located under footplate) 2. Deck lift pivots (4 points) 3. Caster wheel pivots (2 points) (Lubricate every 500 hours or once a year) NOTE ON BLADE SPINDLES - The blade spindles on these machines use a superior sealed bearing that does not require relubrication.
  • Page 29 MAINTENANCE XRZ PRO RS ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.
  • Page 30 MAINTENANCE XRZ PRO RS AIR CLEANER Clean and replace the air cleaner element as speci- fied in the service chart. Uneven running, lack of power or black exhaust may indicate a dirty air cleaner. 1. Unclamp end cover C and remove existing cleaner element A.
  • Page 31 MAINTENANCE XRZ PRO RS SPECIFIC TORQUES PURGING TRANSAXLES 1. Check the transaxle fluid, fill to proper level, if required. Due to the effects air has on efficiency in hydrostatic 2. Raise the drive wheels off the ground. Support drive applications, it is critical that it be purged from unit with jackstands or other suitable means.
  • Page 32 MAINTENANCE XRZ PRO RS TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair. Change oil and filter after inital 75-100 hours.
  • Page 33 Replace bent or cracked blades. Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use Schiller Grounds Care, Inc. blades. Use of another manufacturer’s blades may be dangerous.
  • Page 34 ADJUSTMENTS XRZ PRO RS DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an- other set of blocks under the front of the deck so that the deck top is pitched forward 1/8".
  • Page 35 ADJUSTMENTS XRZ PRO RS PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON.
  • Page 36 ADJUSTMENTS XRZ PRO RS HYDROSTATIC TRANSAXLE ADJUST- MENTS A turnbuckle style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks.
  • Page 37 BELT REPLACEMENT XRZ PRO RS NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Remove floorplate.
  • Page 38 BELT REPLACEMENT XRZ PRO RS HYDRO TRANSAXLE DRIVE BELT 1. Remove cutterdeck belt (see cutterdeck belt replacement). 2. Disconnect wire I at clutch M. Remove bolts J and remove torque restraint. 3. Using a ratchet with a 9/16" socket, place over nut at location P.
  • Page 39 PARTS SECTION XRZ PRO RS PARTS SECTION...
  • Page 40 FRAME-ENGINE/CLUTCH ASSY XRZ PRO RS FIGURE 1 TO ENGINE...
  • Page 41 FRAME-ENGINE/CLUTCH ASSY XRZ PRO RS FIGURE 1 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164367 ENGINE-FX691V KAW 19 4163309 PULLEY-ENGINE (MODEL 942631) 20 64123-78 BLT-HEX 7/16-20X2-1/2 4164366 ENGINE-FX651V KAW 21 69053-05 HOSE, HYDRAULIC 12" (MODEL 942630) 22 11060-7016 GASKET-MUFFLER 4164368 ENGINE-FX730V KAW (AVAILABLE FROM KAWASAKI DEALER)
  • Page 42 TRANSAXLE ASSY XRZ PRO RS FIGURE 2 RIGHT TRANSAXLE PULLEY LEFT TRANSAXLE PULLEY BELT DETAIL...
  • Page 43 TRANSAXLE ASSY XRZ PRO RS FIGURE 2 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME , 48" &52" 27 4163820 ARM-BRAKE 4175452 S-FRAME, 61" 4164862 CLIP-RETAINING (USE WITH BRAKE ARM) 4175261 WHEEL-ASSY,23X10.50-12 4171868-01 TIRE-23X10.5-12 OTRT 28 64187-03 NUT-WHEEL 4175261-01 RIM-12X8.5, BLACK 29 4133302...
  • Page 44 BUMPER, FUEL TANK & CONTROL PANEL XRZ PRO RS FIGURE 3...
  • Page 45 BUMPER, FUEL TANK& CONTROL PANEL XRZ PRO RS FIGURE 3 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME , 48" &52" 4175452 S-FRAME, 61" 4176843 TANK-FUEL RH 4176844 TANK-FUEL LH 4171767.7 BUMPER 4166245 S-CONTROL PANEL 128010-03 S-COVERED KEY 128010-01 S-KEY SWITCH NUT 5/8-32 2721505...
  • Page 46 FUEL VALVE & COVER PLATE XRZ PRO RS FIGURE 4 ENGINE ENGINE...
  • Page 47 FUEL VALVE & COVER PLATE XRZ PRO RS FIGURE 4 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME , 48" &52" 4175452 S-FRAME, 61" 4176843 TANK-FUEL RH BOBCAT (INCLUDES 10-13) 4176844 TANK-FUEL LH BOBCAT (INCLUDES 10-13) 64152-23 BLT-HEX 1/4-20 x 3/8 4174731.7 COVER-FRAME, REAR 88042N...
  • Page 48 DECK LIFT ASSEMBLY XRZ PRO RS FIGURE 5...
  • Page 49 DECK LIFT ASSEMBLY XRZ PRO RS FIGURE 5 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME, 48/52" 4175452 S-FRAME, 61" 64144-03 SNAP RING-7/8" 64123-39 BLT--CARRIAGE 1/2-13 X 1-1/4 2 64268-03 NUT-FL NYLON LOCK 3/8-16 64123-87 BLT-HEX 3/8-16 1-3/4 4168335 SPACER-TANSPORT RELEASE 1 64141-4...
  • Page 50 CASTER ASSEMBLY XRZ PRO RS FIGURE 6...
  • Page 51 CASTER ASSEMBLY XRZ PRO RS FIGURE 6 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME 48"-52" 4175452 S-FRAME 61" 4171802 CAP-CASTER 4168424 ZERK-1/4-28 64163-64 WSHR 1.015X1.500X14GA 64272-04 SCRW-FL HEX 5/16-18 X 3/4 64144-24 SNAP RING 1.00 EXT 2722230-03 SPANNER-X6.5 WHEEL 4175255 WHEEL-13X6.5-6 4175112.7...
  • Page 52 KICKPLATE/SEAT ASSEMBLY XRZ PRO RS FIGURE 7 13 12...
  • Page 53 KICKPLATE/SEAT ASSEMBLY XRZ PRO RS FIGURE 7 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME 48"-52" 26 4167087 MAT-FOOTPLATE RH UPPER 1 4175452 S-FRAME 61" 27 64268-03 NUT-FL NYLON LOCK 3/8-16 28 2720975-07 SPACER-NYLON 3/8IN 4175334 SEAT ASSY. 29 4175334-01 COVER-BACK w/ LOGO (INCLUDES ITEMS 28-35, 37, 39) 30 4175334-02 COVER-BOTTOM...
  • Page 54 STEERING XRZ PRO RS FIGURE 8 21 22...
  • Page 55 STEERING XRZ PRO RS FIGURE 8 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME, 48/52" 4175452 S-FRAME, 61" 4163771 TRANSAXLE-LH 4163772 TRANSAXLE-RH 64025-03 NUT-HEX 5/24 64229-02 NUT-NYLON LOCK 5/16-18 64262-006 BLT-FLG HD 5/16-18 X 3/4 4171278 PLT-CONTROL BOX, LH 4171279 PLT-CONTROL BOX, RH 4165499...
  • Page 56 PARKING BRAKE XRZ PRO RS FIGURE 9...
  • Page 57 PARKING BRAKE XRZ PRO RS FIGURE 9 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME, 48/52" 4175452 S-FRAME, 61" 4148698.7 LINK-DUMP VALVE 4163771 TRANSAXLE-LH 4163772 TRANSAXLE-RH 64018-2 BLT-CRG, 1/4-20 X 3/4 64229-01 NUT-NYLON LOCK 1/4-20 2720977 SPRING-COMPRESSION 64123-54 BLT-HEX 5/16-18 X .75 4168162 LEVER-BRAKE, WIRE-FORM 1...
  • Page 58 WIRE HARNESS XRZ PRO RS FIGURE 10 ELECTRIC CLUTCH WIRE COLORS ENGINE WHITE MAGNETO WHITE W/ BLACK STRIPE SOLENOID STARTER SOL YB STARTER GROUND PURPLE OIL PRESS CHARGING ORANGE (RED) ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE TO SOLENOID (2) ORANGE W/ PURPLE STRIPE DARK BLUE BLACK...
  • Page 59 WIRE HARNESS XRZ PRO RS FIGURE 10 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168406 HARNESS-MAIN WIRE 148082-20 FUSE 20 AMP 30-419 CABLE-BATT 4 GA BLK 29" 4124009 SWITCH-SEAT NO 4168452 METER-HOUR 4168492 CABLE-BATT 4 GA RED 29" USED ON 942630 & 942631 2722227-02 CABLE-BATTERY 36"...
  • Page 60 48" SIDE DISCHARGE XRZ PRO RS FIGURE 11...
  • Page 61 48" SIDE DISCHARGE XRZ PRO RS FIGURE 11 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175541 S-48 DECK W/ LABELS 41 64018-21 BLT-CRG 1/2-13X4 4163155 INNER RING 42 4173223.7 COVER-BELT 48 LH 4163014 SPACER 43 4173222.7 COVER-BELT 48 RH 4170021.7 WLDMT-IDLER PIN 44 64123-15...
  • Page 62 52" SIDE DISCHARGE XRZ PRO RS FIGURE 12...
  • Page 63 52" SIDE DISCHARGE XRZ PRO RS FIGURE 12 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175542 S-52 DECK W/ LABELS 44 64123-15 BLT-HEX 3/8-16X3/4 4163155 INNER RING 45 4169640 BELT-DECK, 52" 4163014 SPACER 46 2721512 ROLLER-5 X2.75 CENTERED 4170021.7 WLDMT-IDLER PIN 47 2720685 SPACER-ROLLER...
  • Page 64 61" SIDE DISCHARGE XRZ PRO RS FIGURE 13 REAR CENTER ROLLER...
  • Page 65 61" SIDE DISCHARGE XRZ PRO RS FIGURE 13 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175543 S-61 DECK W/ LABELS 44 64123-15 BLT-HEX 3/8-16X3/4 4163155 INNER RING 45 4163569 BELT-DECK, 61" 4163014 SPACER 46 2721512 ROLLER-5 X2.75 CENTERED 4170021.7 WINTERTIDES PIN 47 2720685 SPACER-ROLLER...
  • Page 66 CHUTE, BAFFLES, EDGES, & DECK LINKS XRZ PRO RS FIGURE 14 12 / 11...
  • Page 67 CHUTE, BAFFLES, EDGES, & DECK LINKS XRZ PRO RS FIGURE 14 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175541 S-48" DECK W/LABELS 15 64268-03 NUT-FL NYLON LOCK 3/8-16 4175542 S-52" DECK W/LABELS 16 64123-15 BLT-HEX 3/8-16X3/4 4175543 S-61" DECK W/LABELS 17 64268-01 NUT-FL NYLON LOCK 1/4-2 18 64123-16...
  • Page 68 DECALS-POWERUNIT XRZ PRO RS FIGURE 15 16, 21, 28 UNDER SEAT BEHIND SEAT UNDER BELT COVERS...
  • Page 69 DECALS-POWERUNIT XRZ PRO RS FIGURE 15 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168477 LABEL-CONTROL PANEL 2000570 LABEL-WARN FUEL PICT. 4167087 MAT-FOOTPLT UPPER RH 4167088 MAT-FOOTPLT UPPER LH 2000590 LABEL-WARN BATTERY 4165616 LABEL-LH TRACTION 4165615 LABEL-RH TRACTION 4167203 LABEL-PARKING BRAKE 4168522 LABEL-CLAW MARKS 10 4165610...
  • Page 70 ROPS XRZ PRO RS FIGURE 16...
  • Page 71 ROPS XRZ PRO RS FIGURE 16 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 64268-05 NUT-FL NYLON LOCK 1/2-13 4175326.2 WLDMT-LOWER ROPS, LH 4175327.2 WLDMT-LOWER ROPS, RH 64262-033 BLT-FLG HD 1/2-13 X 3 GR8 64168-1 COTTER-HAIRPIN .120 x 2-3/8 4167954.2 KIT-UPPER LOOP KIT INCLUDES ITEMS 5, 7-15 64151-7 NUT-HEX 1/2-13 CTR LOCK...
  • Page 72 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com ©Schiller Grounds Care, Inc. 2010...

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