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Summary of Contents for Schiller Grounds Care BOB-CAT 932007J
- Page 1 ® MOWERS MODELS: 932007J FS481V KAWASAKI 32” CLASSIC PRO 933007J FS481V KAWASAKI 36” CLASSIC PRO 934007J FS481V KAWASAKI 48” CLASSIC PRO...
- Page 2 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. AVERTISSEMENT L’émission du moteur de ce matériel contient des produits chimiques que l’Etat de Californie considère être cancérigènes, provoquer des défauts congénitaux et d’autres dangers en matière de reproduction.
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Page 3: Table Of Contents
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly. -
Page 4: Safety
“after-market” accessories or component shown above. parts not specifically approved by Schiller Grounds Care, Inc.–will result in the Schiller Grounds Care, Inc.Warranty being voided. Any and all liability for personal injury and/or DANGER indicates an imminently hazardous... -
Page 5: Labels
LABELS Classic... - Page 6 LABELS Classic BEFORE STARTING OR SERVICING: - READ AND UNDERSTAND OPERATORS MANUAL AND LABEL. - BE SURE MACHINE IS IN SAFE OPERATING CONDITION AND OPERATOR PRESENCE WORKS. MAKE NECESSARY REPAIRS. - SHIFT TRANSMISSION TO NEUTRAL. - PUSH PTO SWITCH TO “OFF”. 2000569 BEFORE LEAVING OPERATORS POSITION: - PUSH PTO SWITCH TO “OFF”.
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Page 7: General Instructions
GENERAL INSTRUCTIONS Classic Before using machine for the first time, check engine from the truck or trailer and refuel it on the and gearbox fluid levels and lubricate all points. ground. If equipment must be refueled on the truck or trailer, refuel from a portable container rather than a dispenser nozzle. - Page 8 GENERAL INSTRUCTIONS Classic complete stop, and disconnect the spark plug wire: • before clearing blockages or unclogging chute. OPERATION • before checking, cleaning or working on the mower. a) Do not operate the engine in a confined space where • after striking a foreign object.
- Page 9 GENERAL INSTRUCTIONS Classic MAINTENANCE AND ADJUSTMENTS OPERATING ON SLOPES • Disconnect spark plug wire(s) before doing any maintenance. USE EXTRA CARE WHEN WORKING ON SLOPES • Particular care must be taken when adjusting the • With walk behind machines, mow across slopes, carburetor while the engine is running.
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Page 10: Controls
CONTROLS Classic CHOKE (I) Pull to close choke. Push to open choke. TRACTION CONTROL LEVERS (F) The traction control levers have five functions: 1. To provide a neutral position to maneuver the machine manually. See Traction Lock illustration below. 2. To engage drive to the wheels—gradually release the traction control levers to take up the drive. -
Page 11: Operation
Peerless Model 700 must be declutched when it is shifted. Failure to declutch the wheel drive with the traction control levers when shifting can cause failure of the shifting mechanism. Such abusive failure is not covered under warranty by either Schiller Grounds Care, Inc. or Peerless. •... - Page 12 OPERATION Classic DRIVING THE MACHINE IN TRANSPORT 1. Disengage cutterdeck with PTO switch. Depress the operator present controls. Move the gearshift lever to give the desired forward speed. 2. Release the traction locks and gradually engage both traction control levers together. NOTE: Engaging only one traction control lever will cause the machine to turn to one side.
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Page 13: Height Of Cut
HEIGHT OF CUT Classic Make all adjustments with the engine shut off, spark plug wire disconnected and mower drive disengaged. The cutting height is determined by the position of the blades in relation to the wheels. Variation to this height may be made at TWO points. (See HEIGHT OF CUT CHART on page 12.) 1. - Page 14 HEIGHT OF CUT Classic HEIGHT OF CUT CHART NOTE: Use only these combinations of settings. If any other setting is used, quality of cut will suffer because of wrong blade angle. These height of cut charts were developed in a controlled workshop environment. Slight variations can occur in the field, depending on tire pressures, etc.
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Page 15: Adjustments
ADJUSTMENTS Classic Make all adjustments with the engine shut off, spark plug wire disconnected and mower drive disengaged. OPERATOR PRESENT CONTROL LEVERS The operator present (OP) control levers should be adjusted to control the operation of the plunger of the operator present switch B (located under the right side of the control panel). - Page 16 ADJUSTMENTS Classic UPPER HANDLE HEIGHT ADJUSTMENT To adjust upper handle height: Remove the traction control rods. Remove bolts G and loosen bolts E on each side of the lower handle. Raise or lower as required. Reposition upper handle and reinsert bolts G into appropriate hole in lower handle and tighten.
- Page 17 ADJUSTMENTS Classic DRIVE BELT TENSION ADJUSTMENT Drive belt tension can be adjusted to one of three settings to account for various mowing conditions. 1. Adjust by moving the spring anchor bolt to posi- tion 1, 2 or 3. • Position 1 will provide the least amount of hand effort and wheel traction.
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Page 18: Lubrication
LUBRICATION Classic MACHINE LUBRICATION Every 50 Working Hours - Lubricate the following points with grease: 1) Caster wheel pivots (2 points) 2) Shaft Couplers (2 points) 3) Drive Wheel Bellcranks (2 points) 4) Idler pivot bearing... - Page 19 LUBRICATION Classic ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge or through the frame cutout, which ever is most convenient.
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Page 20: Maintenance
MAINTENANCE Classic ENGINE - KAWASAKI The maintenance schedule detailed is for average operating conditions. Under extreme conditions (dusty, dirty or more than 8 hrs continuous use) maintain more frequently. Cooling Fins and Air Intake screen (daily) Ensure that the cooling fins and air intake screen W are cleaned daily. - Page 21 MAINTENANCE Classic GEARBOX Check every 500 hours to ensure proper lubrication. 12 oz. is capacity of gearbox. To check level: Remove top cover V, 12 oz. of grease will fill 1/3-1/2 of the bottom 1/2 of gearbox. Only add Bentonite grease-available from your Peerless dealer.
- Page 22 MAINTENANCE Classic BLADE SHARPENING Blades may be sharpened by filing or grinding, but with either method the balance of the blades must be maintained at 5/8 oz/in or less. Failure to maintain balance causes excess vibration, wear and shortened life of not only the blades, but most all components of the machine.
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Page 23: Service Chart
SERVICE CHART Classic NOTE: CHANGE ENGINE OIL AND FILTER AFTER FIRST 5 HOURS OF OPERATION. & & t l i Consult the manufacturer’s manual for your engine for further information and instructions. -
Page 24: Service Record
SERVICE RECORD Classic NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & r i f t l i... -
Page 25: Belt Replacement
BELT REPLACEMENT Classic 32" & 36" CUTTERDECK PTO BELT 1. Rotate idler arm A counterclockwise using a 3/8" ratchet or breaker bar and remove belt. 2. Install belt as shown. 48" CUTTERDECK PTO BELT 1. Rotate idler arm B counterclockwise using a 3/8" ratchet or breaker bar and remove belt. - Page 26 BELT REPLACEMENT Classic GEARBOX-DRIVE BELT 1. Loosen nut on carriage bolt A. 2. Slide idler pulley B away from belt. 3. Unbolt clutch stop pin C. 4. Remove PTO belt. 5. Remove gearbox drive belt. 6. Replace by following steps in reverse order. NOTE: Push idler pulley B toward gearbox drive belt until gearbox drive belt is snug.
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Page 27: Specifications
SPECIFICATIONS Classic DRIVE BELTS: CONSTRUCTION: • HB-SINGLE WITH ARAMID FIBER. 10 AND 7 GAUGE STEEL DECK WELDED SINGLE (USED ON MODEL 932007J ONLY) UNIT, BAFFLED DECK FOR HIGH VELOCITY AIR FLOW, LARGE DISCHARGE OPENING WITH • HB-DOUBLE BANDED WITH ARAMID FIBER. CHUTE GUARD DEFLECTOR. - Page 28 SPECIFICATIONS Classic FS481V 2.9” X 2.8” (73mm x 72mm) " 8 " 7 " 5 36.8 ci (603cc) " 2 " 5 " 8 See engine " 8 " 5 " 5 manufacturer’s specifications and website 32.1 - t f "...
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Page 29: Parts Section
PARTS SECTION... -
Page 30: Upper Engine Deck Assembly
UPPER ENGINE DECK ASSEMBLY Classic FIGURE 1 35 27... - Page 31 UPPER ENGINE DECK ASSEMBLY Classic FIGURE 1 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4164361 ENG-16HP KAW FS481V 4164537 OIL FILTER 4164535 AIR FILTER PAPER ELEMENT 4164536 FILTER FOAM PRECLEANER 4160260 S-FRAME 32 W/LABS 4137390 S-36 FRAME W/LABELS 4137391 S-48 FRAME W/LABELS 4164359 MUFFLER-FS 600 KAW...
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Page 32: Lower Engine Deck Assembly
LOWER ENGINE DECK ASSEMBLY Classic FIGURE 2... - Page 33 LOWER ENGINE DECK ASSEMBLY Classic FIGURE 2 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4160260 S-FRAME 32 W/LABELS 4137390 S-36 FRAME W/LABELS 4137391 S-48 FRAME W/LABELS 4127203 TRANSMISSION-5 SPD 64163-31 WASHER 64006-03 LOCKWSHR-HELICAL 3/8 64018-18 BOLT-CRG 3/8-16X2 2721110 CLUTCH-ELECTRIC INCLUDES ITEM 26 38460 PULLEY-ENGINE...
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Page 34: Transmission Drive - 32
TRANSMISSION DRIVE - 32" Classic FIGURE 3... - Page 35 TRANSMISSION DRIVE - 32" Classic FIGURE 3 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721382.7 LEVER-SHIFT 4162836 ASSY-WHEEL 13 X 5.0-6 2722621 S-GEAR SELECTOR PLATE 1 (INCLUDES ITEM 46) 64044-2 SCREW-SET 5/16-18X3/8 4160260 S-32" FRAME WLDMT 46 * 38097A S TIRE 13 X 5.0-6 4130974-01 SPACER...
- Page 36 TRANSMISSION DRIVE - 36" & 48" Classic FIGURE 4...
- Page 37 TRANSMISSION DRIVE - 36" & 48" Classic FIGURE 4 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721382.7 LEVER-SHIFT 64163-29 21/64x1x11GA.WASHER 2722621 S-GEAR SELECTOR PLATE 1 38212 BELT-BANDED A EL-55.75 64044-6 SCREW-SET 5/16-181/4 4121312 PULLEY-DOUBLE GROOVE 2 4160483.7 WLDMT-CLASSIC AXLE 4137390 S-36 FRAME WLDMT 4137391...
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Page 38: Control Panel Assembly
CONTROL PANEL ASSEMBLY Classic FIGURE 5... - Page 39 CONTROL PANEL ASSEMBLY Classic FIGURE 5 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4160260 S-FRAME 32 W/LABS 4137390 S-36 FRAME W/LABELS 4137391 S-48 FRAME W/LABELS 64123-50 BLT-HEX 3/8-16X1 64152-46 SCREW-SLT HH 10-24X1/2 64025-15 NUT-HEX #10-24 KEPS 64197-015 BLT-TDFM 10-32X1/2 TORX H 64197-002 BLT-TDFM 1/4-20X3/4 64268-03...
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Page 40: Controls Assembly
CONTROLS ASSEMBLY Classic FIGURE 6... - Page 41 CONTROLS ASSEMBLY Classic FIGURE 6 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64163-31 WSHR 25/64X1X12 64229-02 NUT-NYLON LOCK 5/16-18 64229-01 NUT-NYLON LOCK 1/4-20 64168-2 COTTER-HAIRPIN .08 X 1.19 2721495.7 WLDMT-UPPER HANDLES 33030-09 IDLER BUSHING 2721622.7 WLDMT-BELLCRANK LH 2721660.7 WLDMT-BELLCRANK RH 64175-01 PUSHNUT 64188-05...
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Page 42: Peerless Transmission
PEERLESS TRANSMISSION Classic FIGURE 7... - Page 43 COUPLING 780086A BEARING,NEEDLE 4130099 CONNECTOR SHAFT 780142 BEARING,NEEDLE (ITEMS 178 & 179 ARE AVAILABLE THRU 770061A CASE,TRANSMISSION SCHILLER GROUNDS CARE, INC.) 776134 COUNTERSHAFT 792089A SHIFT KEY * NOT ILLUSTRATED 784266 COLLAR,SHIFT 784376 ROD & FORK ASSY,SHIFT SEE YOUR PEERLESS DEALER FOR...
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Page 44: 32" Deck
32" DECK Classic FIGURE 8... - Page 45 32" DECK Classic FIGURE 8 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112111-01 BLADE 16.25 OFFST HLFT 64123-88 BOLT, 3/8-16X2-3/4 HEX 128169 PULLEY, IDLER 5.50 64163-12 .635/.640X1.0X.25 WASH 4110580.7 WLDMT-IDLER 64163-16 WSHR-41/64X1-3/8X12GA 4124108 S CASTER SUPPORT 64209-03 SPRING WASHER.67 ID 2308140 PULLEY-ENGINE 64163-65...
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Page 46: 36" Deck
36" DECK Classic FIGURE 9... - Page 47 36" DECK Classic FIGURE 9 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112111-02 BLADE 18.00 OFFST HLFT 128169 PULLEY, IDLER 5.50 4147035.7 BAFFLE-FRT CENTER 4110580.7 WLDMT-IDLER 4134343.7 BAFFLE-RT FRONT 4124108 S CASTER SUPPORT 64229-01 LOCKNUT-1/4-20 NYLON 4130209 PULLEY-B, 6.13 E.O.D. 64018-2 BLT-CRG 1/4-20 X 3/4 4171184...
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Page 48: 48" Deck
48" DECK Classic FIGURE 10... - Page 49 48" DECK Classic FIGURE 10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112111-01 BLADE 16.25 OFFST HLFT 64123-72 BLT-HEX 1/2-13X2-1/2 128169 PULLEY, IDLER 5.50 4120208.7 BAFFLE-DISCHARGE 32-48 4110580.7 WLDMT-IDLER 4124108 S CASTER SUPPORT 64229-01 NUT NYLON LCK 1/4-20 2308140 PULLEY-ENGINE 4165971.7 BAFFLE-48 FRONT LH...
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Page 50: Caster Assembly
CASTER ASSEMBLY Classic FIGURE 11... - Page 51 CASTER ASSEMBLY Classic FIGURE 11 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64173-04 QUICK PIN 64163-07 1-1/32X1-3/4X1/4 WASH 64163-22 1-1/32X1-3/4X1/2 WASHR 4129801 BUSHING-FLANGED 4124108 S CASTER SUPPORT (INCLUDES ITEMS 4 & 6, QTYS LISTED) 85010N ZERK GREASE FITTING 64163-84 WSHR-1.015 X 1.75 X .125 2721484.7 WLDMT-CASTER YOKE...
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Page 52: Electrical Diagram
ELECTRICAL DIAGRAM Classic FIGURE 12 WIRE COLOR ENGINE BLACK KILL YELLOW ENGINE BROWN ENGINE GROUND BLUE CHARGING ORANGE BLUE W/WHITE STRIPE PURPLE CLUTCH NEUTRAL SWITCH SWITCH BL/W SWITCH OPERATOR PRESENCE RELAY 87A NC 87 NO RELAY SCHEMATIC FUSE BLOCK OPERATOR PRESENCE SWITCH... - Page 53 ELECTRICAL DIAGRAM Classic FIGURE 12 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721110 CLUTCH-ELECTRIC (INCLUDES ITEM 2) 2720949 ASSY-CLUTCH WIRE 2722033 SWITCH-NEUTRAL 38148 SWITCH-ENGINE STOP 108208 SWITCH DBL POLE NC/NO 1 148082-10 FUSE 10 AMP 2721505 SWITCH-PTO 4166845 HARNESS-MID GEAR DRV 1 (INCLUDES ITEM 6 &...
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Page 54: Decals
DECALS Classic FIGURE 13 UNDER COVER... - Page 55 DECALS Classic FIGURE 13 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4172373 LABEL-CONTROL PANEL 4158401 LABEL-BOBCAT, LRG 2000570 LABEL-WARN FUEL PICT 340830 DECAL-CAUTION SPANISH 1 2000571 LABEL-IMPORTANT 4116761 LABEL-MADE IN USA 2000572 LABEL-WARNING BLADES 1 4164269 LABEL-DANGER/WARNING 1 2000678 LABEL-ROT PARTS/WSHR 2000704 LABEL-MIDSIZE PATENT...
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Page 56: Cutterdeck Weights
CUTTERDECK WEIGHTS Classic FIGURE 14... - Page 57 CUTTERDECK WEIGHTS Classic FIGURE 14 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4160260 S-32 FRAME WLDMT 4137390 S-36 FRAME WLDMT 4137391 S-48 FRAME WLDMT (36 & 48 ARE OPTIONAL) 4162891.7 WEIGHT 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 64123-50 BOLT-HEX 3/8-16X1 64229-03 LOCKNUT-NYLON 3/8-16...
- Page 58 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com ©Schiller Grounds Care, Inc. 2010...
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Questions and answers
Hi, My Bobcat Lawnmower is running fine with the engine but during my last cut, the engine now shuts down once I either engage the blades to spin OR also if I try to put the lawnmower into gear. It only runs when in nuetral with the blades off. The engine starts fine though. I made sure no obstructions underneath and cleaned out all debris under the deck as well. Still same problem. Can you help me with some guidiance on what the problem would be. Thank you. Bobcat Classic walk behind 93400703257 934007J
The engine of the Schiller Grounds Care Bobcat Classic walk-behind lawnmower (part number 932007J) could shut down when engaging the blades or putting it into gear if the operator presence control system is not functioning properly or has been defeated. This safety system ensures the operator is in position before allowing blade or gear engagement. Other possible causes include unsafe operating conditions, damaged interlocks, or if the PTO switch is not properly managed.
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