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Schiller Grounds Care BOB-CAT 942311G Parts And Operator's Manual

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FASTCAT RZ 656cc Pro Series B&S W/42 SIDE DISCHARGE
FASTCAT RZ 724cc Pro Series B&S W/52 SIDE DISCHARGE
FASTCAT RZ 810cc Pro Series B&S W/61 SIDE DISCHARGE
942311G
942313G
942314G

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Summary of Contents for Schiller Grounds Care BOB-CAT 942311G

  • Page 1 942311G FASTCAT RZ 656cc Pro Series B&S W/42 SIDE DISCHARGE 942313G FASTCAT RZ 724cc Pro Series B&S W/52 SIDE DISCHARGE 942314G FASTCAT RZ 810cc Pro Series B&S W/61 SIDE DISCHARGE...
  • Page 2 CALIFORNIA WARNING Proposition 65 Warning Diesel engine exhaust and some of its The engine exhaust from this product constituents are known to the State of contains chemicals known to the State California to cause cancer, birth defects of California to cause cancer, birth and other reproductive harm.

  • Page 3: Table Of Contents

    Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly.

  • Page 4: Safety

    “aftermarket” accessories or component shown above. parts not specifically approved by Schiller Grounds Care, Inc. will result in the Schiller Grounds Care, Inc. Warranty being voided. DANGER indicates an imminently hazardous Any and all liability for personal injury and/or property...
  • Page 5 SAFETY FastCat RZ PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your factory representative for clarification.
  • Page 6 SAFETY FastCat RZ Machine preparation OPERATING SAFELY In general Check operator presence interlock system and brake operation. Adjust or repair any problems Use extra care when loading or unloading the before using. machine into a trailer or truck. Do not tamper with or defeat safety devices. Slow down and use caution when making turns Keep guards, shields and interlock safety devices and crossing roads and sidewalks.
  • Page 7 SAFETY FastCat RZ Starting Interrupting operation Start only according to instructions in this manual Before leaving the operator's position: or on the machine. - Park on level ground. - Disengage the PTO. Before attempting to start the engine, make sure: - Set the parking brake.
  • Page 8 SAFETY FastCat RZ MANEUVERING SAFELY In general Use extra care with grass catchers or other Slow down before turning. attachments. These can change the stability of the machine. Do not mow in reverse unless absolutely necessary. Always look behind and down Remove obstacles such as rocks, tree limbs etc.
  • Page 9 SAFETY FastCat RZ MAINTENANCE SAFETY Blades WARNING In general Mower blades are sharp and can cut. Use extra caution Maintain machine according to manufacturer's when handling. Remove ob- schedule and instructions for maximum safety structions with care. Wrap the and best mowing results. blade(s) or wear gloves.
  • Page 10 SAFETY FastCat RZ BATTERY JUMP STARTING WARNING 1. Be sure the jumper cables are in good condition. Battery acid is caustic and fumes Turn off the ignition and all electrical accessories are explosive and can cause on both machines. serious injury or death. 2.

  • Page 11: Set Up Instructions

    SET UP INSTRUCTIONS FastCat RZ TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Sockets: 1/2”, 15/16 Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1.
  • Page 12 SETUP INSTRUCTIONS FastCat RZ 4. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. Insure Battery cables are connected properly. Battery acid is caustic.

  • Page 13: Labels

    LABELS FastCat RZ bORDER IS NOT BLUE, BORDER IS WHITE. 4165616 4165662 4165615...
  • Page 14 LABELS FastCat RZ...
  • Page 15 LABELS FastCat RZ BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF. BEFORE LEAVING SEAT: - Move traction levers to neutral lock, parking brake to ON.
  • Page 16 LABELS FastCat RZ OPERATOR'S MANUAL IS LOCATED UNDER THE FOOT PLATE. 4165730...

  • Page 17: Controls

    CONTROLS FastCat RZ KEYSWITCH (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START.
  • Page 18 CONTROLS FastCat RZ FUEL SELECTOR VALVE (U) The fuel tank selector valve is located behind the seat. The fuel tank selector valve has three positions: Off: The tank selector is off when the lever points down. The selector should be off whenever the machine is transported or stands unused for any length of time.
  • Page 19 CONTROLS FastCat RZ Reverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot.
  • Page 20 CONTROLS FastCat RZ PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat.

  • Page 21: Pre-Operation Check List

    PRE-OPERATION CHECK LIST FastCat RZ PRE-OPERATION CHECK LIST (OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition.

  • Page 22: Operation

    OPERATION FastCat RZ FUELING OPERATOR PRESENCE INTERLOCK SYSTEM - Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel. To start the engine: - Use a funnel to avoid spilling. - The PTO switch must be OFF. - Both traction levers must be in the neutral lock position.
  • Page 23 OPERATION FastCat RZ OPERATING NOTES DRIVING With the PTO disengaged, move the parking - Practice at slow engine and travel speeds with the brake to OFF. PTO off until fully familiar with the controls. Move both traction levers out of neutral lock. - For normal cutting the throttle should be set at the Push both traction levers forward evenly to full open position.
  • Page 24 OPERATION FastCat RZ CUTTING DANGER 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. 2. Sit in the seat. 3. Start the engine. ROTATING BLADES – KEEP HANDS AND FEET AWAY. 4.

  • Page 25: Maintenance Chart

    MAINTENANCE CHART FastCat RZ t l i t l i...

  • Page 26: Maintenance Record

    MAINTENANCE RECORD FastCat RZ NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f...

  • Page 27: Maintenance

    (A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Schiller Grounds Care, Inc. dealer. Hardware Tighten any nuts and bolts found loose.
  • Page 28 MAINTENANCE FastCat RZ LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift lever (1 point) 2. Deck lift pivots (4 points) 3. Pull arms (2 points located at the front of the cutterdeck) 4.
  • Page 29 MAINTENANCE FastCat RZ ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.
  • Page 30 MAINTENANCE FastCat RZ DUAL ELEMENT AIR CLEANER Engines equipped with dual element air cleaners have a paper air cleaner element with an oiled, foam precleaner element on the dirty side of the paper element. Both should be inspected regularly and maintained.
  • Page 31 MAINTENANCE FastCat RZ ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen V. Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual.
  • Page 32 MAINTENANCE FastCat RZ TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair. Perform transaxle maintenance with the engine off, spark plug wires disconnected and PTO disengaged.
  • Page 33 Replace bent or cracked blades. Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use Schiller Grounds Care, Inc. blades. Use of another manufacturer’s blades may be dangerous.

  • Page 34: Adjustments

    ADJUSTMENTS FastCat RZ DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an- other set of blocks under the front of the deck so that the deck top is pitched forward 1/8".
  • Page 35 ADJUSTMENTS FastCat RZ PARKING BRAKE FOR 61" MODELS NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON.
  • Page 36 ADJUSTMENTS FastCat RZ HYDROSTATIC TRANSAXLE ADJUST- MENTS A turnbuckle style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks.
  • Page 37 ADJUSTMENTS FastCat RZ ARM REST HEIGHT ADJUSTMENTS 1. Remove acorn nuts 1, plastic washers 2, arm rest 3 and second set of plastic washers 4. 2. Adjust carriage bolts 5 to desired height A, B, or C by pushing on the carriage bolts 5 until they are free from the locking slot, adjusting them to the desired height and then pulling the carriage bolts 5 into the desired locking slot A, B, or C.

  • Page 38: Belt Replacement

    BELT REPLACEMENT FastCat RZ NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Remove floorplate.

  • Page 39: Parts Section

    PARTS SECTION FastCat RZ PARTS SECTION...

  • Page 40: Frame-Engine/Clutch Assy

    FRAME-ENGINE/CLUTCH ASSY FastCat RZ FIGURE 1 JUMPER HARNESS...
  • Page 41 FRAME-ENGINE/CLUTCH ASSY FastCat RZ FIGURE 1 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABELS 64123-89 BOLT-HEX 1/4-20X3/4 64152-23 1/4-20X3/8 LG SP SCREW 38665 SOLENOID 38304-03 BRG-FLANGED PLASTIC 2721331.7 WLDMT-CLUTCH STOP 64265-04 LOCKNUT-M8-1.25 64164-12 KEY-1/4X1/4X1 SQ END 64006-06 LOCKWASHER-HEL 7/16 10 64205-001 BLT-MET M8-1.25X20...

  • Page 42: Transaxle Assy

    TRANSAXLE ASSY FastCat RZ FIGURE 2...
  • Page 43 TRANSAXLE ASSY FastCat RZ FIGURE 2 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABELS 4162973 SHAFT-PULLARM MOUNT 34 64187-03 WHEEL NUT 1/2-20 4163957.7 WLDMT-PULL ARM 35 4133302 S-ASSY-IDLER ARM PUMP 4163819 ARM-CONTROL (INCLUDES ITEMS 36-38) 4163493 AXLE-LH (INCLUDES ITEMS 4, 25, 26, 27, 32) 36 4128004 BEARING-BALL 10X26X8...

  • Page 44: Fuel Tank/Bumper & Control Panel

    FUEL TANK/BUMPER & CONTROL PANEL FastCat RZ FIGURE 3...
  • Page 45 FUEL TANK/BUMPER & CONTROL PANEL FastCat RZ FIGURE 3 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS, 4165504 TANK-FUEL RH BOBCAT 4165503 TANK-FUEL LH BOBCAT 4164221.7 BUMPER 4166245 S-CONTROL PANEL 128010-03 S-COVERED KEY 128010-01 S-KEY SWITCH NUT 5/8-32 2721505 SWITCH-PTO 4165291...

  • Page 46: Fuel Valve & Cover Plate

    FUEL VALVE & COVER PLATE FastCat RZ FIGURE 4 ENGINE ENGINE...
  • Page 47 FUEL VALVE & COVER PLATE FastCat RZ FIGURE 4 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS 4165504 TANK-FUEL RH BOBCAT (INCLUDES 10-13, 19-21) 4165503 TANK-FUEL LH BOBCAT (INCLUDES 10-13, 19-21) 64197-001 BLT-TDFM 5/16-18X3/4 4146655.7 COVER-FRAME, REAR 88042N HOSE CLAMP 4162977-001 HOSE-1/4 FUEL LINE 24"...

  • Page 48: Deck Lift Assembly

    DECK LIFT ASSEMBLY FastCat RZ FIGURE 5 CUTTERDECK...
  • Page 49 DECK LIFT ASSEMBLY FastCat RZ FIGURE 5 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS, 64205-060 BOLT-MET M12-1.75X50 4143514.7 WLDMT-DECKLIFT, FRONT 4163894.7 WLDMT-DECKLIFT REAR 4109960 WLDMT-DECK LIFT ROD 64221-02 E-RING .250 4163891.7 BRKT-LIFT LINK 2188143 GRIP 64123-50 BOLT-HEX 3/8-16X1 10 85010N ZERK, 1/4-28 STR...

  • Page 50: Caster Assembly

    CASTER ASSEMBLY FastCat RZ FIGURE 6...
  • Page 51 CASTER ASSEMBLY FastCat RZ FIGURE 6 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS, 4162986 DUST COVER 85010N ZERK-1/4-28 64025-20 NUT-HEX 3/4-16 SLOT U 64163-26 WASHER 48043-03C CUP-OUTER BEARING 48043-04C CONE-OUTER BEARING 48480 SEAL 4143675.7 WLDMT-CASTER 10 64229-06 LOCKNUT-NYLON 5/8-11 11 64123-212 BOLT-5/8-11X6.00...

  • Page 52: Kickplate/Seat Assembly

    KICKPLATE/SEAT ASSEMBLY FastCat RZ FIGURE 7 DOCUMENT TUBE UNDER SEAT...
  • Page 53 KICKPLATE/SEAT ASSEMBLY FastCat RZ FIGURE 7 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS 4163499 SEAT ASSEMBLY (INCLUDES ITEMS 4,14,15,26,& 27) *4151800 KIT-SEAT ADJUSTER *4139431 KIT-ARM REST 4167708.7 PLATE-SEAT 4124009 SWITCH-SEAT NO 64262-019 BLT-FLG HD 5/16-18 X 1-3/4 33138-09 PIN-CLEVIS GRVD .38 X 1.31 64144-30...

  • Page 54: Steering

    STEERING FastCat RZ FIGURE 8 DETAIL DRAWING TO FRAME DETAIL DRAWING...
  • Page 55 STEERING FastCat RZ FIGURE 8 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4144705 GRIP-HANDLE 40 64144-30 SNAP RING 4156297.7 LEVER-TRACTION CNTRL 41 64229-02 LOCKNUT-NYLON 5/16-18 4156295 WLDMT-CONTROL BAR, RH 42 4147116.7 LINK-BRAKE * 4156294 WLDMT-CONTROL BAR, LH 43 4155482.7 WLDMT-BRAKE ARM 44 4147196 SPACER...

  • Page 56: Parking Brake

    PARKING BRAKE FastCat RZ FIGURE 9...
  • Page 57 PARKING BRAKE FastCat RZ FIGURE 9 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS, 4163494 TRANSAXLE, RH 64197-015 BLT-TDFM 10-32X1/2 TORX 64168-2 COTTER-HAIRPIN.08X1.19 4148697 ROD-BYPASS CONTROL 4146187 BEARING-FLANGE 64221-03 E-RING 19MM/.750 2188155 GRIP 4163060.7 HANDLE-BRAKE 10 64163-34 WASHER 11 64006-01 LOCKWASHER...

  • Page 58: Wire Harness

    WIRE HARNESS FastCat RZ FIGURE 10 ELECTRIC CLUTCH WIRE COLORS ENGINE WHITE MAGNETO WHITE W/ BLACK STRIPE SOLENOID STARTER SOL YB STARTER GROUND PURPLE OIL PRESS CHARGING ORANGE (RED) ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE TO SOLENOID (2) ORANGE W/ PURPLE STRIPE DARK BLUE BLACK...
  • Page 59 WIRE HARNESS FastCat RZ FIGURE 10 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4154880 HARNESS-MAIN WIRE 148082-20 FUSE 20 AMP 30-419 CABLE-BATT 4 GA BLK 29" 4124009 SWITCH-SEAT NO 4165120 METER-HOUR 30-180 CABLE-BATT 4 GA RED 29" 128010 SWITCH, KEY 2722325 RELAY-40AMP SEALED 2188154...

  • Page 60: 42" Side Discharge

    42" SIDE DISCHARGE FastCat RZ FIGURE 11 53 55 TORQUE TO 70 FT-LBS...
  • Page 61 42" SIDE DISCHARGE FastCat RZ FIGURE 11 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164884 S-42 DECK W/LABELS 64163-84 WASHER 4147399 CHUTE-RUBBER 64123-208 BLT-HEX 5/8-18X1.5 4149017.7 HINGE-CHUTE_RUBBER 64164-12 64123-50 BOLT-HEX 3/8-16X1 4163749.2 LEADING EDGE-ADJ., RH 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 4163750.2 LEADING EDGE-ADJ., LH 64268-03...

  • Page 62: 52" Side Discharge

    52" SIDE DISCHARGE FastCat RZ FIGURE 12 TO DECKLIFT TORQUE TO 70 FT-LBS...
  • Page 63 52" SIDE DISCHARGE FastCat RZ FIGURE 12 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4163508 S-52 DECK W/LABELS 41 4165965.7 BAFFLE-FRONT LH 4143552.2 GUARD-LH 52" DECK 42 4165966.7 BAFFLE-FRONT CENTER 4143553.2 GUARD-RH 52" DECK 43 4165967.7 BAFFLE-RIGHT FRONT 4147115 CHUTE-RUBBER ASSY 44 4115864.7 BAFFLE-DISCHARGE...

  • Page 64: 61" Side Discharge

    61" SIDE DISCHARGE FastCat RZ FIGURE 13 9 13 TORQUE TO 70 FT. LBS...
  • Page 65 61" SIDE DISCHARGE FastCat RZ FIGURE 13 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4166766 S-61" DECK 64163-55 WSHR .328X.75X14 GA 4163809.2 BELT COVER RH 4163586 SPRING-EXTENSION 4167643.2 BELT COVER LH 64209-03 SPRING WASHER .67 ID 64123-187 BLT-HEX 5/8-18 X 3 3/4 64018-2 BLT-CRG 1/4-20X3/4 4147399...

  • Page 66: Belts-Cutterdeck

    BELTS-CUTTERDECK FastCat RZ FIGURE 14...
  • Page 67 BELTS-CUTTERDECK FastCat RZ FIGURE 14 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4143733 BELT-52" CUTTERDECK 4163569 BELT-61" CUTTERDECK 4147716 BELT-42" CUTTERDECK...

  • Page 68: Decals-Powerunit

    DECALS-POWERUNIT FastCat RZ FIGURE 15 5 (UNDER SEAT) 4 & 18 , 16 (UNDER FOOTPLATE)
  • Page 69 DECALS-POWERUNIT FastCat RZ FIGURE 15 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4165662 LABEL-CONTROL PANEL 2000570 LABEL-WARN FUEL PICT. 4164525 LABEL-INFORMATION 4158400 LABEL-BOBCAT 2000590 LABEL-WARN BATTERY 4165616 LABEL-LH TRACTION 4165615 LABEL-RH TRACTION 4126804 LABEL-PARKING BRAKE 4147617 LABEL-FUEL TANK VALVE 10 4165610 LABEL-WARNING 11 4164269...

  • Page 70: Accessories-Suspension Seat

    ACCESSORIES-SUSPENSION SEAT FastCat RZ FIGURE 16...
  • Page 71 ACCESSORIES-SUSPENSION SEAT FastCat RZ FIGURE 16 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 64141-6 NUT-WLF 5/16-18 64262-019 BLT-FLG HD 5/16-18 X 1-3/4 2720975-07 SPACER-NYLON 3/8IN 4164679 SEAT-SUSPENSION (ITEMS 1-4 ARE CONTAINED IN KIT 970394) SLIDER-SEAT BLT-TORX 4163499 SEAT ASSEMBLY (ITEMS 5 &...
  • Page 72 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com ©Schiller Grounds Care, Inc. 2010...

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Bob-cat 942313gBob-cat 942314g

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