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Schiller Grounds Care BOB-CAT 942525J Operator's Manual

Procat efi kohler ecv49 w/61 side discharge
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942525J
PROCAT EFI KOHLER ECV730 W/52 SIDE DISCHARGE
942526J
PROCAT EFI KOHLER ECV49 W/61 SIDE DISCHARGE
PARTS MANUAL 4168588
www.bobcatturf.com

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Summary of Contents for Schiller Grounds Care BOB-CAT 942525J

  • Page 1 942525J PROCAT EFI KOHLER ECV730 W/52 SIDE DISCHARGE 942526J PROCAT EFI KOHLER ECV49 W/61 SIDE DISCHARGE PARTS MANUAL 4168588 www.bobcatturf.com...
  • Page 2 CALIFORNIA WARNING Proposition 65 Warning Diesel engine exhaust and some of its The engine exhaust from this product constituents are known to the State of contains chemicals known to the State California to cause cancer, birth defects of California to cause cancer, birth and other reproductive harm.

  • Page 3: Table Of Contents

    Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly.

  • Page 4: Safety

    These words appear in this Grounds Care, Inc. Engineering Department. Any manual and on the safety labels attached to Schiller Schiller Grounds Care, Inc. product that is altered, Grounds Care, Inc. machines. For your safety and modified or changed in any manner not specifically the safety of others, read and follow the information authorized after original manufacture–including the...
  • Page 5 SAFETY PROCAT PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual – If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your dealer representative for clarification.
  • Page 6 SAFETY PROCAT MACHINE OPERATION – Check operator present interlock system and Starting brake operation. Adjust or repair any problems – Start only according to instructions in this manual before using. or on the machine. – Do not tamper with or defeat safety devices. –...
  • Page 7 SAFETY PROCAT Interrupting operation MOWING SLOPES WARNING – Before leaving the operator's position: Slopes are a major factor in loss- of-control and tipover accidents - Park on level ground; that sometimes lead to severe - Disengage the PTO; injury or death. All slopes require - Set the parking brake;...
  • Page 8 SAFETY PROCAT ROLL OVER PROTECTION STRUCTURE (ROPS) • A folding Rollover Protection Structures (ROPS) A ROPS is a Roll Over Protective Structure. The is attached on this machine. ROPS reduces the risk of serious or fatal injury • If a ROPS is installed and the machine is in the unlikely event of a tip over, although the overturning, hold onto the steering levers.
  • Page 9 SAFETY PROCAT MAINTENANCE SAFETY FUEL WARNING IN GENERAL – Gasoline and diesel fuels are flammable; gasoline vapors – Maintain machine according to manufacturer's are explosive. Use extra care schedule and instructions for maximum safety when handling. and best mowing results. –...
  • Page 10 SAFETY PROCAT BATTERY Jump starting WARNING Battery acid is caustic and fumes 1. Be sure the jumper cables are in good condition. are explosive and can cause seri- Turn off the ignition and all electrical accessories ous injury or death. on both machines.

  • Page 11: Labels

    LABELS PROCAT PTO SWITCH CHECK 70 ft-lbs (95 n-m) 12 p.s.i. (0.8 kg/cm²) ENGINE DECK SIZE BELT P/N BLADE P/N 4143733 112111-01 48 IN (1220mm) 4169640 112111-02 52 IN (1320mm) 4169463 112111-03 61 IN (1550mm) 4169714 112111-03 61 IN (1550 mm) GENERAC 4165645 112111-07 72 IN (1830mm)
  • Page 12 LABELS PROCAT 4158401 WARNING LH TANK RH TANK 4147617 AVOID INJURY OR DEATH FROM ROLL OVER: Keep roll bar in the raised position and use seat belt. THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS LOWERED. Lower the roll baronly when necessary and NEVER remove it.
  • Page 13 LABELS PROCAT BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF. BEFORE LEAVING SEAT: - Move traction levers to neutral lock, parking brake to ON.
  • Page 14 LABELS PROCAT 4165655 4165654...
  • Page 15 LABELS PROCAT 4165615 4165616...

  • Page 16: Controls

    CONTROLS PROCAT KEYSWITCH (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START.
  • Page 17 CONTROLS PROCAT Reverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot.
  • Page 18 CONTROLS PROCAT FUEL VALVES (U) - A fuel tank selector valve is provided on oil cooler mounting bracket.The fuel tank selector valve has three positions: Off: The tank selector is off when the lever points away from the machine. The selector should be off whenever the machine is transported or stands un- used for any length of time.
  • Page 19 CONTROLS PROCAT PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat.

  • Page 20: Pre-Operation Check List

    PRE-OPERATION CHECK LIST PROCAT PRE-OPERATION CHECK LIST (OWNER’S RESPONSIBILITY) ___ Never allow riders. ___ Review and follow all safety rules and safety ___ Inspect area and remove stones, branches or decal instructions. other hard objects that might be thrown, ___ Check that all safety decals are installed and in causing injury or damage.

  • Page 21: Operation

    OPERATION PROCAT FUELING OPERATOR PRESENCE INTERLOCK SYSTEM – Fill fuel tanks with good quality, clean, unleaded gasoline. Do not use hi-test fuel. To start the engine: – Use a funnel to avoid spillage. – The PTO switch must be OFF. –...
  • Page 22 OPERATION PROCAT OPERATING NOTES – Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls. – For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum control and cutting efficiency can be maintained.
  • Page 23 OPERATION PROCAT CUTTING 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. DANGER 2. Sit in the seat. 3. Start the engine. 4. Turn the blades on by pulling up on the PTO ROTATING BLADES switch.

  • Page 24: Maintenance Chart

    MAINTENANCE CHART PROCAT t l i t l i...

  • Page 25: Maintenance Record

    MAINTENANCE RECORD PROCAT NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & r i f , l i t l i...

  • Page 26: Maintenance

    (A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Schiller Grounds Care, Inc. dealer. Hardware Tighten any nuts and bolts found loose.
  • Page 27 MAINTENANCE PROCAT LUBRICATION Every 50 hours of operation, lubricate the following points (1-4) with grease: 1. Deck lift rockshaft (1 point) 2. Deck lift pivots (6 points) 3. Brake lever pivot (1 point) 4. Push arms (2 points located at rear of cutterdeck under each fuel tank) 5.
  • Page 28 MAINTENANCE PROCAT HYDRAULIC SYSTEM Fluid level in the hydraulic system should be checked after the first 5 hours of operation, and every 100 hours thereafter, or when a leak has occurred. If the fluid is low, check all components for leaks. To check, remove reservoir cap M.
  • Page 29 MAINTENANCE PROCAT ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge.
  • Page 30 MAINTENANCE PROCAT ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen S on air cooled engines. Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual.
  • Page 31 – Maintain cut angle at 30 – Do not overheat blades when sharpening. – Always use Schiller Grounds Care, Inc. blades. Use of another manufacturer’s blades may be dangerous. SPECIFIC TORQUES BLADE BOLT TORQUE: 70 FT-LBS (95 Nm) WHEEL HUB NUTS: 175 FT-LBS (237 Nm)

  • Page 32: Adjustments

    ADJUSTMENTS PROCAT DECK LEVELING FORWARD PITCH SHOWN a) Park the machine on a smooth, level surface. Raise the deck to the transport position. b) Lower the deck onto a pair of equal height blocks A under the rear corners of the deck. Place another pair of adjustable blocks B under the front of the deck so that the deck top is pitched forward 1/8”.
  • Page 33 ADJUSTMENTS PROCAT HEIGHT OF CUT The height of cut is set by moving height of cut pin C to the hole designated for the height of cut desired. To change the height of cut: 1. Lift the deck to the highest position. 2.
  • Page 34 ADJUSTMENTS PROCAT CONTROL LEVERS There are two mounting positions for the control levers, upper and lower. The lower position works well for most people. Taller operators may need the upper position. To adjust the height of the control levers: – Remove bolts A and nuts B.
  • Page 35 ADJUSTMENTS PROCAT HYDROSTAT ADJUSTMENTS A turnbuckle-style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks. 2. Move the traction levers out into the neutral lock position and raise the seat.
  • Page 36 4. Remove belt from clutch pulley. 5. Install the new belt by performing these steps in reverse order. Note: Always use Schiller Grounds Care, Inc. re- placement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on commercial mowers and will normally last longer.

  • Page 37: Belt Replacement

    BELT REPLACEMENT PROCAT PUMP-DRIVE BELT 1. Remove engine-cutterdeck belt (see engine-cutterdeck belt replacement). 2. Attach an extension to a 3/8" drive ratchet. Insert the ratchet extension in the square hole of the pump drive idler arm. Use the ratchet handle to rotate it enough to remove the pump drive belt. 3.
  • Page 38 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com ©Schiller Grounds Care, Inc. 2010...

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Bob-cat 942526j

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