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Schiller Grounds Care Bob-Cat CLASSIC PRO 932007G Parts Manual

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OPERATOR'S MANUAL: 4166082
FS481V KAWASAKI 32" CLASSIC PRO
FS481V KAWASAKI 36" CLASSIC PRO
FS481V KAWASAKI 48" CLASSIC PRO
MODELS:
932007G
933007G
934007G

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Summary of Contents for Schiller Grounds Care Bob-Cat CLASSIC PRO 932007G

  • Page 1 MODELS: 932007G FS481V KAWASAKI 32” CLASSIC PRO 933007G FS481V KAWASAKI 36” CLASSIC PRO 934007G FS481V KAWASAKI 48” CLASSIC PRO OPERATOR'S MANUAL: 4166082...
  • Page 2 CALIFORNIA WARNING Proposition 65 Warning Diesel engine exhaust and some of The engine exhaust from this product its constituents are known to the State contains chemicals known to the State of California to cause cancer, birth of California to cause cancer, birth defects and other reproductive harm.

  • Page 3: Important Message

    Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly.
  • Page 4 “after-market” accessories or component shown above. parts not specifically approved by Schiller Grounds Care, Inc.–will result in the Schiller Grounds Care, Inc.Warranty being voided. Any and all liability for personal injury and/or DANGER indicates an imminently hazardous...

  • Page 5: Assembly/Set-Up Instructions

    ASSEMBLY/SET-UP INSTRUCTIONS Classic NOTE: FRONT, REAR, RIGHT HAND AND LEFT HAND REFERENCES BELOW ARE WITH RESPECT TO AN OPERATOR AT THE CONTROLS. UNCRATE - Discard the sides and top of the crate. Remove the loose parts from the crate. Discard the rest of the packing material. Remove all tie wraps and banding.
  • Page 6 ASSEMBLY/SET-UP INSTRUCTIONS Classic 4. After installing handles, make sure to check the throttle and choke setting are correct. Check the throttle at idle and full throttle. The lever should contact the upper stop at idle and thelower stop at full throttle. Make sure the choke is fully open with the choke cable pused all of the way in, and fully choked with the cable pulled all of the ay out.
  • Page 7 ASSEMBLY/SET-UP INSTRUCTIONS Classic 5. Attach gear shift lever A removed in Step 2 to the lower shift arm H using (1) 5/16-18x1 bolt and (1) 5/16-18 whizlock nut. Shift the lever to the neutral position and verify that the lever is centered in the slot.
  • Page 8 ASSEMBLY/SET-UP INSTRUCTIONS Classic 8. TANK P/N 4165561: Connect the fuel line F1 from the engine fuel line to the pick-up fitting on the back of the tank. Connect the purge fuel line, F2, fromthe purge port on the engine to the vent at the top of the tank as shown in Figure 1.
  • Page 9 ASSEMBLY/SET-UP INSTRUCTIONS Classic 10. Attach traction control rods D by inserting the swivel P through the upper hole in the bellcranks Q and the other end of the traction control rods through the traction control lever S on the handlebar. Secure with washers and hairpins, with the washers to the inside.
  • Page 10 ASSEMBLY/SET-UP INSTRUCTIONS Classic 12. To adjust the brakes, remove the brake rod R from the bottom of bellcrank Q and set the traction control lever in the neutral position. Adjust the brake rod by turning it in or out of the swivel W in the brake arm until it just goes into the hole on the bellcrank.

  • Page 11: Machine Lubrication

    ASSEMBLY/SET-UP INSTRUCTIONS Classic MACHINE LUBRICATION Every 50 Working Hours - Lubricate the following points with grease: 1) Caster wheel pivots (2 points) 2) Shaft Couplers (2 points) 3) Drive Wheel Bellcranks (2 points) 4) Idler pivot bearing...

  • Page 12: Engine Oil

    LUBRICATION Classic ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge or through the frame cutout, which ever is most convenient.

  • Page 13: Maintenance

    MAINTENANCE Classic ENGINE - KAWASAKI The maintenance schedule detailed is for average operating conditions. Under extreme conditions (dusty, dirty or more than 8 hrs continuous use) maintain more frequently. Cooling Fins and Air Intake screen (daily) Ensure that the cooling fins and air intake screen W are cleaned daily.

  • Page 14: Inline Fuel Filter

    MAINTENANCE Classic GEARBOX Check every 500 hours to ensure proper lubrication. 12 oz. is capacity of gearbox. To check level: Remove top cover V, 12 oz. of grease will fill 1/3-1/2 of the bottom 1/2 of gearbox. Only add Bentonite grease-available from your Peerless dealer.
  • Page 15 MAINTENANCE Classic BLADE SHARPENING Blades may be sharpened by filing or grinding, but with either method the balance of the blades must be maintained at 5/8 oz/in or less. Failure to maintain balance causes excess vibration, wear and shortened life of not only the blades, but most all components of the machine.

  • Page 16: Service Chart

    SERVICE CHART Classic NOTE: CHANGE ENGINE OIL AND FILTER AFTER FIRST 5 HOURS OF OPERATION. & & t l i Consult the manufacturer’s manual for your engine for further information and instructions.

  • Page 17: Service Record

    SERVICE RECORD Classic NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & r i f t l i...
  • Page 18 ADJUSTMENTS Classic Make all adjustments with the engine shut off, spark plug wire disconnected and mower drive disengaged. OPERATOR PRESENT CONTROL LEVERS The operator present (OP) control levers should be adjusted to control the operation of the plunger of the operator present switch B (located under the right side of the control panel).
  • Page 19 ADJUSTMENTS Classic UPPER HANDLE HEIGHT ADJUSTMENT To adjust upper handle height: Remove the traction control rods. Remove bolts G and loosen bolts E on each side of the lower handle. Raise or lower as required. Reposition upper handle and reinsert bolts G into appropriate hole in lower handle and tighten.

  • Page 20: Drive Belt Tension Adjustment

    ADJUSTMENTS Classic DRIVE BELT TENSION ADJUSTMENT Drive belt tension can be adjusted to one of three settings to account for various mowing conditions. 1. Adjust by moving the spring anchor bolt to posi- tion 1, 2 or 3. • Position 1 will provide the least amount of hand effort and wheel traction.

  • Page 21: Belt Replacement

    BELT REPLACEMENT Classic 32" & 36" CUTTERDECK PTO BELT 1. Rotate idler arm A counterclockwise using a 3/8" ratchet or breaker bar and remove belt. 2. Install belt as shown. 48" CUTTERDECK PTO BELT 1. Rotate idler arm B counterclockwise using a 3/8" ratchet or breaker bar and remove belt.
  • Page 22 BELT REPLACEMENT GEARBOX-DRIVE BELT 1. Loosen nut on carriage bolt A. 2. Slide idler pulley B away from belt. 3. Unbolt clutch stop pin C. 4. Remove PTO belt. 5. Remove gearbox drive belt. 6. Replace by following steps in reverse order. NOTE: Push idler pulley B toward gearbox drive belt until gearbox drive belt is snug.

  • Page 23: Parts Section

    PARTS SECTION...

  • Page 24: Engine Deck Assembly

    ENGINE DECK ASSEMBLY Classic FIGURE 1 TO ENGINE PURGE PORT USE THIS SET UP WITH TANK P/N 4165561 P/N LOCATED ON BOTTOM OF TANK TO ENGINE WIRE G I N HARNESS USE THIS SET UP WITH TANK P/N 4163068-1 P/N LOCATED ON BOTTOM OF TANK TORQUE TO 8 - 12 FT/LBS 11 13...
  • Page 25 ENGINE DECK ASSEMBLY Classic FIGURE 1 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4167989 CAP-FUEL GASOLINE 3.5 64163-51 WSHR.453X1.38X7GA 4165561 TANK-FUEL 64123-16 BLT-HEX 3/8-16X1-1/4 (INCLUDES ITEMS 4) 2721110 CLUTCH-ELECTRIC (INCLUDES ITEM 46) 4165864 FITTNG-HOSE, 1/4" TO 3/16" 1 88042-01 HOSE CLAMP 3/16 2720949 ASSY-CLUTCH WIRE...

  • Page 26: Transmission Drive

    TRANSMISSION DRIVE - 32" Classic FIGURE 2...
  • Page 27 TRANSMISSION DRIVE - 32" Classic FIGURE 2 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721382.7 LEVER-SHIFT 4162836 ASSY-WHEEL 13 X 5.0-6 2722621 S-GEAR SELECTOR PLATE 1 (INCLUDES ITEM 46) 64044-2 SCREW-SET 5/16-18X3/8 4160260 S-32" FRAME WLDMT 46 * 38097A S TIRE 13 X 5.0-6 4130974-01 SPACER...
  • Page 28 TRANSMISSION DRIVE - 36" & 48" Classic FIGURE 3...
  • Page 29 TRANSMISSION DRIVE - 36" & 48" Classic FIGURE 3 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721382.7 LEVER-SHIFT 64163-29 21/64x1x11GA.WASHER 2722621 S-GEAR SELECTOR PLATE 1 38212 BELT-BANDED A EL-55.75 4121312 PULLEY-DOUBLE GROOVE 2 64044-6 SCREW-SET 5/16-181/4 4130483 S-36 FRAME WLDMT 4160483.7 WLDMT-CLASSIC AXLE 4130482...

  • Page 30: Upper Handle Assembly

    UPPER HANDLE ASSEMBLY Classic FIGURE 4...
  • Page 31 UPPER HANDLE ASSEMBLY Classic FIGURE 4 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64175-01 PUSHNUT-3/16 ROD 2308153 LEVER-OP RH 4164545 S-HANDLE, UPPER CLASSIC 1 64197-002 BLT-TDFM 1/4-20X3/4 2721505 SWITCH-PTO 33030-09 IDLER-BUSHING 64168-2 HAIRPIN COTTER 2303023 CONNECTOR-OP 33103 SWIVEL 64229-03 LOCKNUT-NYL 3/8-16 2721365.7 WLDMT-LH BELLCRANK 4160260...

  • Page 32: Peerless Transmission

    PEERLESS TRANSMISSION Classic FIGURE 5...

  • Page 33: Not Illustrated

    COUPLING 780086A BEARING,NEEDLE 4130099 CONNECTOR SHAFT 780142 BEARING,NEEDLE (ITEMS 178 & 179 ARE AVAILABLE THRU 770061A CASE,TRANSMISSION SCHILLER GROUNDS CARE, INC.) 776134 COUNTERSHAFT 792089A SHIFT KEY * NOT ILLUSTRATED 784266 COLLAR,SHIFT 784376 ROD & FORK ASSY,SHIFT SEE YOUR PEERLESS DEALER FOR...
  • Page 34 32" DECK Classic FIGURE 6...
  • Page 35 32" DECK Classic FIGURE 6 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112111-01 BLADE 16.25 OFFST HLFT 128169 PULLEY, IDLER 5.50 4110580.7 WLDMT-IDLER 4124108 S CASTER SUPPORT 2308140 PULLEY-ENGINE 2721323 S-ASSY SPINDLE 6 SHORT (INCLUDES ITEMS 7-11) 38348-01 BEARING-SPINDLE SEALED 33179-02 SPINDLE-SHORT 2721323...
  • Page 36 36" DECK Classic FIGURE 7...
  • Page 37 36" DECK Classic FIGURE 7 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112111-02 BLADE 18.00 OFFST HLFT 128169 PULLEY, IDLER 5.50 4147035.7 BAFFLE-FRT CENTER 4110580.7 WLDMT-IDLER 4134343.7 BAFFLE-RT FRONT 4124108 S CASTER SUPPORT 64229-01 LOCKNUT-1/4-20 NYLON 4130209 PULLEY-B, 6.13 E.O.D. 64018-2 BLT-CRG 1/4-20 X 3/4 2721323...
  • Page 38 48" DECK Classic FIGURE 8...
  • Page 39 48" DECK Classic FIGURE 8 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112111-01 BLADE 16.25 OFFST HLFT 64123-72 BLT-HEX 1/2-13X2-1/2 128169 PULLEY, IDLER 5.50 4120208.7 BAFFLE-DISCHARGE 32-48 4110580.7 WLDMT-IDLER 4124108 S CASTER SUPPORT 64229-01 NUT NYLON LCK 1/4-20 2308140 PULLEY-ENGINE 4165971.7 BAFFLE-48 FRONT LH...

  • Page 40: Caster Assembly

    CASTER ASSEMBLY Classic FIGURE 9...
  • Page 41 CASTER ASSEMBLY Classic FIGURE 9 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4124110 ASSY-CASTER 9IN BOBCAT 2 (INCLUDES ITEMS 1-3, 7-11 QTYs LISTED) (NOTE 2 ASSYS REQUIRED PER MACHINE) 64173-04 QUICK PIN 64163-84 WSHR-1.015 X 1.75 X .125 64163-22 1-1/32X1-3/4X1/2 WASHR 4129801 BUSHING...

  • Page 42: Electrical Diagram

    ELECTRICAL DIAGRAM Classic FIGURE 10 WIRE COLOR ENGINE BLACK KILL YELLOW ENGINE BROWN ENGINE GROUND BLUE CHARGING ORANGE BLUE W/WHITE STRIPE PURPLE CLUTCH NEUTRAL SWITCH SWITCH BL/W SWITCH OPERATOR PRESENCE RELAY 87A NC 87 NO RELAY SCHEMATIC FUSE BLOCK OPERATOR PRESENCE SWITCH...
  • Page 43 ELECTRICAL DIAGRAM Classic FIGURE 10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721110 CLUTCH-ELECTRIC (INCLUDES ITEM 2) 2720949 ASSY-CLUTCH WIRE 2722033 SWITCH-NEUTRAL 38148 SWITCH-ENGINE STOP 108208 SWITCH DBL POLE NC/NO 1 148082-10 FUSE 10 AMP 2721505 SWITCH-PTO 4166845 HARNESS-MID GEAR DRV 1 (INCLUDES ITEM 6 &...
  • Page 44 DECALS Classic FIGURE 11 CHOKE OFF ON (BLADES) FAST SLOW BEFORE STARTING OR SERVICING: -READ AND UNDERSTAND OPERATORS MANUAL AND LABELS. -BE SURE MACHINE IS IN SAFE OPERATING CONDITION AND OPERATOR PRESENCE WORKS. MAKE ANY NECESSARY REPAIRS. -PUT TRACTION CONTROLS IN NEUTRAL OR PARK.
  • Page 45 DECALS Classic FIGURE 11 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4164566 LABEL-CONTROL PANEL 4158401 LABEL-BOBCAT, LRG 2000570 LABEL-WARN FUEL PICT 340830 DECAL-CAUTION SPANISH 1 2000571 LABEL-IMPORTANT 4116761 LABEL-MADE IN USA 2000572 LABEL-WARNING BLADES 1 4164269 LABEL-DANGER/WARNING 1 2000678 LABEL-ROT PARTS/WSHR 2000704 LABEL-MIDSIZE PATENT...
  • Page 46 CUTTERDECK WEIGHTS Classic FIGURE 12...
  • Page 47 CUTTERDECK WEIGHTS Classic FIGURE 12 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4160260 S-32 FRAME WLDMT 4137390 S-36 FRAME WLDMT 4137391 S-48 FRAME WLDMT (36 & 48 ARE OPTIONAL) 4162891.7 WEIGHT 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 64123-50 BOLT-HEX 3/8-16X1 64229-03 LOCKNUT-NYLON 3/8-16...
  • Page 48 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com ©Schiller Grounds Care, Inc. 2010...

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