Sinoboom VM05EL Maintenance Manual

Hide thumbs Also See for VM05EL:

Operation manual (67 pages)

Table Of Contents

Table of Contents

Quick Links

Download this manual

VM05EL Maintenance Manual

Maintenance

Manual

Preface to Maintenance Manual

VM05EL/VM160EL

Manual No: 510005110002-EN

产品说明书

PRODU

C T MAN U AL

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

Manual Version: A

May 2024

Translated version

Table of Contents

Troubleshooting

Need help?

Do you have a question about the VM05EL and is the answer not in the manual?

Questions and answers

Summary of Contents for Sinoboom VM05EL

Page 1 VM05EL Maintenance Manual Maintenance Manual No: 510005110002-EN Manual Version: A May 2024 Manual 产品说明书 Translated version Preface to Maintenance Manual PRODU C T MAN U AL VM05EL/VM160EL 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ...
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure and avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands...
Page 4 E-mail:info@sinoboom.com (China) / sales@sinoboom.com (except China) Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Postal code:410600 Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
Page 5 To Users Thank you for choosing and using the machinery of Hunan Sinoboom In- telligent Equipment Co., Ltd. Use this machine only to transport tools to work locations and for performing tasks on the work platform. Only authorized personnel who have received appropriate MEWP training may operate this machine.
Page 6: Manual Revision History
Manual Revision History: Version Date Description May 2024 Original issue...
Page 7: Applicable Models
Imperial Trade Model Serial No. Name Name 1000500100 to present VM05EL VM05EL VM160EL Note: • Check the machine model and serial number on the machine nameplate. The location of the name- plate can be found in the Decals Diagram section of the Operation Manual.
Page 9: Table Of Contents
Check Wheel Nuts ....36 4 Maintenance Instructions21 Replacement Requirements ..36 Replace Tire and Wheel Assembly . . 36 © May 2024 VM05EL Maintenance Manual...
Page 10 12 Control System..... 69 8 Hydraulic System ... 41 12.1 Sinoboom Main Control System 69 8.1 Power Unit ..... . . 41 System Interface.
Page 11: Safety Warning Symbols And Signs
Indicates an imminently hazardous situation that, if not avoided, could result in death or serious injury. Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information directly or indirectly related to personal safety, machine damage, or property loss. © May 2024 VM05EL Maintenance Manual...
Page 13 No smoking or open Lifting point Lashing point Tire ground pressure Hydraulic oil filler flames/sparks Do not use damaged Platform load capacity Tool or weight Fast/high speed Slow/low speed power cords © May 2024 VM05EL Maintenance Manual...
Page 15: Maintenance Safety Precautions
Before and during inspection and maintenance proce- without the written permission of Hunan dures personnel shall use caution and take measures to Sinoboom Intelligent Equipment Co., Ltd. avoid dangerous situations. Those measures include, but are not limited to, the following: 1.
Page 16: Maintenance Safety
The above listed requirements must be adhered to strictly during maintenance/inspection work. In addition, all other appropriate measures must be taken to ensure safety during maintenance work, taking account of the working environment. VM05EL Maintenance Manual © May 2024...
Page 17: Unsafe Maintenance Hazards
(such as a high-pressure water gun) to clean the machine. Do not direct water or steam ejected from the flushing equip- ment at electrical components, as this may cause short-circuits or electrical shocks. © May 2024 VM05EL Maintenance Manual...
Page 18: Fire And Explosion Hazards
If treatment is not carried out im- can generate sparks. mediately, serious complications • Only approved non-flammable may result. cleaning solutions should be used on the machine. VM05EL Maintenance Manual © May 2024...
Page 20: Considerations After
2.4 CONSIDERATIONS AFTER MAINTENANCE 1. Check the machine functions so that faults such as oil leakage or poor operation can be detected as early as possible. VM05EL Maintenance Manual © May 2024...
Page 21: Technical Characteristics
0 - 0.3 mph 0 - 0.5 km/h Platform lifting time (rated load) 24 - 28 sec Platform lowering time (rated load) 24 - 28 sec Gradeability (2WD) 25 %/14° Maximum allowable tilt angle (front- 3°/1.5° rear/left-right) © May 2024 VM05EL Maintenance Manual...
Page 22 1000 m 3280.8 ft Allowable ambient temperature -10℃ – 40℃ 14℉ – 104℉ range (lead-acid battery) Allowable ambient temperature -20℃ – 40℃ -4℉ – 104℉ range (lithium battery) Maximum allowable relative 90 % humidity © May 2024 VM05EL Maintenance Manual...
Page 23: Function Speed
Rated voltage 24 VDC Lower the platform: Place a road that matches the ma- chine’s rated capacity and fully retract the mast boom Rated power 400 W (from fully raised to fully retracted) twice. © May 2024 VM05EL Maintenance Manual...
Page 24: Power Unit
Table 3-6 Component Metric (kg) Imperial (lb) Chassis assembly 1301 Drive reducer Steering cylinder Wheel carrier Front wheel Rear wheel Left compartment Right compartment Battery Power unit Mast boom assembly Base boom Second boom section VM05EL Maintenance Manual © May 2024...
Page 25: Pressure Settings
The oil recommendations in this manual are for general operating conditions. For special environ- ments or special operating requirements please contact Sinoboom for special oil. 3.7 TORQUE SPECIFICATIONS Special Torque Requirements Please refer to the table below for special torque •...
Page 26: Fastener Torque Specifications
2000 Nm (1475 ft-lb) 2400 Nm (1770 ft-lb) Unless special torque requirements are specified in this manual or other instructions, torque Unified Thread Standard bolts (label: UNF) to the values specified in the table below. VM05EL Maintenance Manual © May 2024...
Page 27: Hydraulic Hose Torque
19±1 Nm (14±1 ft-lb) M12 × 1.5 26±2 Nm (19±2 ft-lb) M14 × 1.5 40±3 Nm (30±2 ft-lb) M16 × 1.5 50±4 Nm (37±3 ft-lb) M18 × 1.5 60±4 Nm (44±3 ft-lb) M20 × 1.5 © May 2024 VM05EL Maintenance Manual...
Page 28: Hydraulic Fitting Torque
140±8 Nm (103±6 ft-lb) 100±10 Nm (74±7 ft-lb) M22×1.5 120±8 Nm (89±6 ft-lb) 185±12 Nm (136±9 ft-lb) 160±10 Nm (118±7 ft-lb) M27×2 140±8 Nm (103±6 ft-lb) 245±15 Nm (181±11 ft-lb) 210±13 Nm (155±10 ft-lb) M30×2 VM05EL Maintenance Manual © May 2024...
Page 29 Thread size O-ring seal O-ring seal L (light-duty) 21±2 Nm (15±2 ft-lb) 21±2 Nm (15±2 ft-lb) 7/16-20 34±2 Nm (25±2 ft-lb) 35±2 Nm (26±2 ft-lb) 9/16-18 40±3 Nm (30±2 ft-lb) 50±4 Nm (37±3 ft-lb) 11/16-12 © May 2024 VM05EL Maintenance Manual...
Page 30 50±3 Nm (37±2 ft-lb) 80±6 Nm (59±4 ft-lb) 3/4-16 75±5 Nm (55±4 ft-lb) 125±10 Nm (92±7 ft-lb) 7/8-14 110±8 Nm (81±6 ft-lb) 185±15 Nm (136±11 ft-lb) 1-1/16-12 160±10 Nm (118±7 ft-lb) 280±20 Nm (207±15 ft-lb) 1-5/16-12 © May 2024 VM05EL Maintenance Manual...
Page 31: Maintenance Instructions21
The frequency formed by a factory-trained service technician, a person of the inspection and maintenance must be increased recognized by Sinoboom as one who, by qualification, as required by environmental conditions, requirements certificate and training, has successfully demonstrated and frequency of usage.
Page 32: Responsible Persons And Qualifi- Cations For Performing Inspection
1, 2 1, 2 Mast boom weldment Wear pads 1, 2, 5, 12 1, 2, 5, 12 1, 2, 5, 12 Bearings 1, 2, 5, 12 1, 2, 5, 12 1, 2, 5, 12 © May 2024 VM05EL Maintenance Manual...
Page 33 1, 3, 4, 7, 10 1, 3, 4, 7, 10 1, 3, 4, 7, 10 Ground controller Function control lock, secondary 1, 3, 10 1, 3, 10 1, 3, 10 guarding device and brake © May 2024 VM05EL Maintenance Manual...
Page 34 1, 2 1, 2 1, 2 and covers Greasing and lubricating according to specifications Functional test of all systems Paint and appearance Inspection date stamped on the chassis Notify Sinoboom of machine ownership (change) © May 2024 VM05EL Maintenance Manual...
Page 35: General Maintenance Instructions
Operation Manual start up of the machine and tag the machine and this manual. accordingly. 2. All controls should be turned off to avoid accidental actuation of the control system. © May 2024 VM05EL Maintenance Manual...
Page 36 7. High-strength bolts should be tightened in strict ac- cordance with the requirements of this manual. 8. Requirements for the acceptance of onsite machine installation work: © May 2024 VM05EL Maintenance Manual...
Page 37 Application of Insulating Silicone Grease to Electrical Connections Insulating silicone grease should be applied to all elec- trical connections for the purpose of: © May 2024 VM05EL Maintenance Manual...
Page 39: Major Modification And Repair
• Clean the bearing and pivot pin with a cleaning agent to remove all grease and oil. The compo- site bearing uses dry coupling which does not re- quire lubrication. © May 2024 VM05EL Maintenance Manual...
Page 41: Platform Components
Table 5-1 1: Platform extension 2: Main platform 3: Platform controller 4: Pulley support 5: Fasteners for platform upper end 6: Shaft pin (shaft pin type weighing sensor) 7: Fasteners for platform lower end © May 2024 VM05EL Maintenance Manual...
Page 42: Platform Controller
7. Slowly move the platform away from the mast boom with the aid of the lifting equipment until it disen- gages from the mast boom. 8. Slowly remove the platform assembly with the aid of the lifting equipment. © May 2024 VM05EL Maintenance Manual...
Page 43: Mast Boom Components
1. Fasteners, mast boom assembly and chassis 2. Fasteners, lift cylinder and chassis 3\4\5. Fasteners, lift cylinder and mast boom assembly A. Lift cylinder B. Safety strut C. Boom assembly D. Emergency lowering handle © May 2024 VM05EL Maintenance Manual...
Page 44: Disassembly And Installation
1. Start the machine on the ground to raise the plat- form appropriately so that the safety strut can be fully erected. © May 2024 VM05EL Maintenance Manual...
Page 45: Chassis Component
For installation, follow the disassembly procedure in re- side to be worked on, and support the chassis. verse order. 4. Remove the tire and wheel assembly. 5. Mark and disconnect the harness connections on the drive motor and reducer. © May 2024 VM05EL Maintenance Manual...
Page 46: Tire Assembly
Parts Manual of the corresponding machine. If you choose not to use the replacement tires recommended 7. Remove the jack as needed after installation. by Hunan Sinoboom Intelligent Equipment Co., Ltd., the following specifications should be adhered to: • The ply rating/rated load capacity and size should be the same as the original tire or superior to it.
Page 47: Steering Cylinder
1. Lift the platform, erect the safety strut and ensure that the safety strut provides effective support. 2. Remove the cover plate. 3. Mark and disconnect the hydraulic pipelines on the steering cylinder and collect the hydraulic oil in the © May 2024 VM05EL Maintenance Manual...
Page 48: Rear Wheel Bearing Housing
Bearing • Cotter pins must not be reused. Retaining ring Shaft seal Hub shaft mount Waterproof cap Install the rear wheel bearing seat as shown in the above picture, and note that: © May 2024 VM05EL Maintenance Manual...
Page 49: Battery
4. After securing the battery with slings, remove the battery from the machine using suitable lifting equipment. © May 2024 VM05EL Maintenance Manual...
Page 51: Hydraulic System
9. 2-position 2-way solenoid valve 10. Overflow valve 11. Oil port drain 12. Hydraulic tank fasteners 13. Clamp 14. Oil suction tube 15. Oil return tube 16. Hydraulic pump mounting 17. Pressure measuring port screws and washers © May 2024 VM05EL Maintenance Manual...
Page 52: Function Valves
Repeat until Disassembly the pressure gauge reads the specified value. • Hold the overflow valve with a hex wrench and tighten the nut on the valve. • Repeat Step 4 to verify the pressure. © May 2024 VM05EL Maintenance Manual...
Page 53: Hydraulic Tank
2. Open the right chassis door and visually inspect the using an air gun. side of the hydraulic tank. The hydraulic oil level © May 2024 VM05EL Maintenance Manual...
Page 54: Draulic Oil
7. After cleaning the inside of the tank with a neutral solvent, drain the solvent. 8. Replace the suction filter screen. After the hydraulic tank is dry, reinstall it to the power unit. VM05EL Maintenance Manual © May 2024...
Page 55: Hydraulic Symbols
32.0000 directional valve 32.0000 28.5682 32.0000 16.0000 Directional valve for 28.5682 traveling at high and low 28.5682 16.0000 speed 16.0000 棕兰黑 Priority flow valve 17.4787 Check valve 46.7096 34.4087 32.0000 28.5682 16.0000 © May 2024 VM05EL Maintenance Manual...
Page 56: Hydraulic Schematic Diagram
HYDRAULIC SYSTEM 8.5 HYDRAULIC SCHEMATIC DIAGRAM Lift cylinder assembly 40/30-3*1426 Steer S305 cylinder 50/25-76 DT303 DT304 DT305 140bar （ 2031 psi ） Power unit 110005050002,A Fig. 2 Hydraulic Schematic Diagram VM05EL Maintenance Manual © May 2024...
Page 57: Electrical System
If the readings match Result 1 pro- battery box shows any damage. If any damage is ceed to the next step. found, repair the paint immediately to protect the out- er box insulation and to prevent corrosion. © May 2024 VM05EL Maintenance Manual...
Page 58: Adding Fluid
(1-2 cm above the mini- mal level of the water filler plug). Wear gloves during the process. Never add any acid solution. VM05EL Maintenance Manual © May 2024...
Page 59: Change The Charging Curve
Note: The charging curve of the charger for lithium bat- teries does not require any settings, so the following in- structions apply to the charger for lead-acid batteries only. Description of Charger Panel Fig. 2 Charger Panel – Model 1425 © May 2024 VM05EL Maintenance Manual...
Page 60 Press the Select key again, the screen will dis- Description of Charger Panel play the current charging curve code. 5. Repeat the steps above if you wish to change the charging curve again. VM05EL Maintenance Manual © May 2024...
Page 61 Table 9-5 Chart of Battery Charging Curve Codes Charging curve code Battery part number (PN) SC: 1000170 SC: 1000853 SC: 1000799 203100000048 b04, B12 203100000017 203100000032 203100000033 202 (1524) 13 (1524) 203100003091 306 (3624) 22 (3624) 203100003227 © May 2024 VM05EL Maintenance Manual...
Page 62: Electrical Symbols
Two lines, not connected 黑兰棕 28.5682 兰棕 46.7096 黑 28.5682 黑兰棕 46.8000 17.4787 黑 28.5682 兰棕 28.5682 46.7096 28.5682 黑 46.7096 46.7096 46.8000 © May 2024 VM05EL Maintenance Manual 34.4087 + Li + Li 32.0000...
Page 63 棕 28.5682 16.0000 17.4787 黑 46.8000 17.4787 46.7096 28.5682 46.7096 46.8000 46.7096 AGM battery Lithium battery 46.8000 46.8000 34.4087 34.4087 28.5682 棕兰 28.5682 黑 28.5682 16.0000 Fuse 17.4787 46.7096 34.4087 32.0000 28.5682 16.0000 © May 2024 VM05EL Maintenance Manual...
Page 64: Electrical Schematic Diagram
ELECTRICAL SYSTEM 9.4 ELECTRICAL SCHEMATIC DIAGRAM Fig. 6 Electrical Schematic Diagram VM05EL Maintenance Manual © May 2024...
Page 65: Troubleshooting Guide
Machine Faults and Solutions The machine has a display screen at the ground controller and platform controller respectively for displaying machine parameter information and fault types. Table 10-1 Machine Faults and Solutions (Sinoboom Control System) Restricted Description Code...
Page 66 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions • Check whether the pothole guard plate is de- ployed into its normal operating position; • Check whether the pothole guard plate limit switch and its wiring are in good operating condition;...
Page 67 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions Check whether any PCU buttons have been pressed or pushed down during the start-up procedure. If this PCU Key Fault All functions does not solve the problem, please try to replace the PCU.
Page 68 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions still does not solve the problem, please try replacing the solenoid valve. Check whether the wiring of the solenoid valve is correct. If this does not solve the problem, please...
Page 69 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions Check the connections of the motor temperature Motor Controller Over sensor. If this does not solve the problem, please try Lift and travel Heat Error replacing the motor controller.
Page 70 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions Check whether the machine is tilted. If this alarm sounds when the machine is level, please check the Machine Tilt Alarm Lift and travel level sensor and its wiring.
Page 71 Return the battery for repair. Address declaration failure Return the battery for repair. Internal fault Relay fault Return the battery for repair. Battery error (damaged cell or Replace the battery. battery system error) © May 2024 VM05EL Maintenance Manual...
Page 72: Basic Troubleshooting
• After the software was re-downloaded to the ground No response to ground controller, the system was not reset (power off/ controller operations restart). • Check whether the ground controller is malfunctioning © May 2024 VM05EL Maintenance Manual...
Page 73 Check whether the PWM plug of the ground control- Forward traveling ler is inserted correctly and firmly. Forward traveling function function fails without malfunction warning • Check whether the forward valve has been con- nected wrongly or is malfunctioning. © May 2024 VM05EL Maintenance Manual...
Page 74 Parameters after • Check whether the set parameters are within the setting could not be threshold values. Saving error saved successfully • Check whether the ground controller is after several attempts. malfunctioning VM05EL Maintenance Manual © May 2024...
Page 75: Functions And Controls
5. Stop the timer when the front wheel touches the test platform to the stowed position, turn off and mark the stop line. machine, and contact a qualified service technician for inspection and repair. © May 2024 VM05EL Maintenance Manual...
Page 76: Pothole Protection Device
3 months plays no obvious vibration or abnormalities, and is or after 250 hours of operation. properly lubricated. VM05EL Maintenance Manual © May 2024...
Page 77: Staged Lowering Function
3. Once the platform is lowered to the non-operating position, the machine will stop lowering automatically. 4. Release the joystick to the neutral position. 5. Repeat step 2 to re-activate the platform lowering function, the platform will continue lowering 5 sec later. © May 2024 VM05EL Maintenance Manual...
Page 79: Control System
This section is applicable to machines configured with ware without authorization from Sinoboom main control system and right chassis door Sinoboom. with wide panel. Due to different machine configu- rations, certain descriptions be-...
Page 80 Navigation No of discharge Controller_Temperature cycles Leftmotor_Temperature Rightmotor_Temperature Leftmotor_actualspeed Rightmotor_actualspeed Receive_liftcode Left motor brake state Right motor brake state Left motor error Right motor error Left Ver Right Ver Fig. 1 System interface VM05EL Maintenance Manual © May 2024...
Page 81 Calibrate Joystick gauge Single pressure Calibrate joystick Calibrate X-axis lower end Double pressure Calibrate joystick Calibrate Y-axis upper end Foot switch Calibrate joystick middle end Anti-collision switch Car tilt detection Fig. 2 System interface (continued) © May 2024 VM05EL Maintenance Manual...
Page 82: Updating The Program
Enter key for 5 sec. Brake release Updating the program will restore the system parameters set by the original owner/user/ Sinoboom to the original parameters set by the control system manufacturer. Updating the Fig. 3 program without prior authorization from Sinoboom is strictly forbidden.
Page 83 2. Make sure that no heavy objects are placed on the platform. No-load calibration 3. Enter the ECU menu selection mode, then select and enter the Calibrate Height interface and press the Enter key. © May 2024 VM05EL Maintenance Manual...
Page 84: User Selection Setting
(including alarm parameters, functional configurations, speed parameters, and alarm settings, etc.)) must be carried out only by authorized and qualified personnel who have undergone professional training by Sinoboom. Not meeting this requirement bears significant risks. Warning Parameters In the Warning Parameters menu of Parameter Debug-...
Page 85: Appendix
APPENDIX 13.1 MAJOR MODIFICATION AND REPAIR RECORD Major Modification and Repair Record Model Serial No. Machine Status Modified/Repaired Item Date Technician after Change © May 2024 VM05EL Maintenance Manual...
Page 86: Inspection And Preven- Tive Maintenance Schedule
1, 2, 5, 12 1, 2 1, 2 1, 2 Fasteners Chassis assembly Chassis 1, 2 1, 2 1, 2 Tires Wheel nuts Traveling and steering components 1, 2, 5 1, 2, 5 1, 2, 5 VM05EL Maintenance Manual © May 2024...
Page 87 1, 3, 10 1, 3, 10 1, 3, 10 Tilt alarm Pothole protection device 1, 3, 10 1, 3, 10 1, 3, 10 Emergency lowering device 1, 3, 10 1, 3, 10 1, 3, 10 © May 2024 VM05EL Maintenance Manual...
Page 88 1, 2 1, 2 1, 2 and covers Greasing and lubricating according to specifications Functional test of all systems Paint and appearance Inspection date stamped on the chassis Notify Sinoboom of machine ownership (change) VM05EL Maintenance Manual © May 2024...
Page 89 6. Check for correct level, sealing and leaks 7. Labels complete, clear and secure 8. Check for appropriate tolerances 9. Fully charged 10. Verify/perform 11. Replace the oil or filter element 12. Correctly lubricated © May 2024 VM05EL Maintenance Manual...
Page 91 Always for Better Access Solutions Hunan Sinoboom Intelligent Equipment Co., Ltd. AS/N ZS 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东 128 号 0086-0731-87116222 (Sales) & 0086-0731-87116333 (Service) . com . cn w .sinoboom. com . cn 金洲大道东...

This manual is also suitable for:

Vm160el

Sinoboom VM05EL Maintenance Manual

Quick Links

Troubleshooting

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sinoboom VM05EL

Summary of Contents for Sinoboom VM05EL

This manual is also suitable for:

Table of Contents