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PROTECT
Installation & User Manual
M400
PLUS
AEG Power Solutions GmbH, Warstein-Belecke
Department:
PS R&D
Status:
06
Author:
01.08.2024 / Moriñigo
Document no.
8000064255 BAL en
Protect
M400 20 kVA
PLUS
Protect
M400 30 kVA
PLUS
Protect
M400 40 kVA
PLUS
Protect
M400 45 kVA
PLUS
Protect
M400 60 kVA
PLUS
Protect
M400 90 kVA
PLUS
EN
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Summary of Contents for AEG ProtectPLUS M400 20 kVA
- Page 1 M400 40 kVA PLUS Protect M400 45 kVA PLUS Installation & User Manual Protect M400 60 kVA PLUS Protect M400 90 kVA PLUS AEG Power Solutions GmbH, Warstein-Belecke Department: PS R&D Status: Author: 01.08.2024 / Moriñigo Document no. 8000064255 BAL en...
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Page 2: Preface
Unless otherwise agreed, the manual is to be used only as a guide for users, and any statements or information contained therein do not constitute a warranty, whether explicit or implicit. AEG Power Solutions GmbH Emil-Siepmann-Straße 32 59581 Warstein Germany ... -
Page 3: Table Of Contents
Installation & User Manual Table of Contents Preface ..................... 2 Safety Precautions ................6 Installation ................11 Introduction ................11 Initial Check ................12 Location ................12 1.3.1 UPS Location ................12 1.3.2 External Battery Room ............12 1.3.3 Storing ..................13 Positioning ................13 1.4.1 System Cabinet ..............13 1.4.2 Moving the UPS ..............14 1.4.3 Clearances Required for Operating ........14 1.4.4 Front Access .................14... - Page 4 Installation & User Manual Introduction ................43 5.1.1 Split-Bypass Input ..............44 5.1.2 Static Transfer Switch ............45 1+1 Parallel System ..............45 5.2.1 Features of Parallel System ..........45 5.2.2 Parallel Requirements of UPS Modules ........45 Operating Mode ..............46 5.3.1 Normal Mode ................46 5.3.2 Battery Mode ................46 5.3.3 Auto-Restart Mode ..............46 5.3.4 Bypass Mode ................47 5.3.5 Maintenance Mode (Manual Bypass) ........47...
- Page 5 Installation & User Manual Introduction ................57 7.1.1 Mimic Current Path ...............58 7.1.2 Audible Alarm (Buzzer) ............59 7.1.3 Functional Keys ..............59 7.1.4 Battery Indicator ..............59 LCD Display Type ..............60 Detailed Description of Menu Items ........61 7.3.1 Home UPS system information window ........61 7.3.2 Cabinet submenu ..............62 7.3.3 Module submenu ..............63 7.3.4 Settings submenu ..............64...
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Page 6: Safety Precautions
Safety Precautions This manual contains information on the installation and operation of the modular UPS AEG Protect Plus M400. Please read this manual carefully prior to installation. Protect Plus M400 cannot be put into operation until it is commissioned by engineers approved by the manufacturer (or its agent). - Page 7 Installation & User Manual ATTENTION Equipment damage, loss of data or deficient performance may be caused if this requirement is ignored. Safety Instructions DANGER Performed only by commissioning engineers. This UPS is designed for commercial and industrial applications only and is not intended for use in life-support devices or systems.
- Page 8 Installation & User Manual Debugging & Operating DANGER Make sure the grounding cable is well connected before connecting the power cables. The grounding cable and neutral cable must comply with the local and national codes of practice. Before moving or reconnecting the cables, ensure that all input power sources are cut off, and wait at least 10 minutes for internal discharge.
- Page 9 Installation & User Manual Battery Safety DANGER All the battery maintenance and servicing procedures involving internal access need special tools or keys and should be carried out only by trained personnel. WHEN CONNECTED, THE BATTERY TERMINAL VOLTAGE WILL EXCEED 400 Vdc AND IS POTENTIALLY FATAL. Battery manufacturers supply details of the necessary precautions to be observed when working on, or near, a large bank of battery cells.
- Page 10 Installation & User Manual If a battery leaks electrolyte, or is otherwise physically damaged, it must be replaced, stored in a container resistant to sulfuric acid, and disposed of in accordance with local regulations. If electrolytes meet the skin, the affected area should be washed immediately with water.
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Page 11: Installation
Introduction This chapter introduces the relevant requirements for positioning and wiring of the modular UPS AEG Protect Plus M400 and related equipment. Since each site has its own requirements, it is not the aim of this chapter to provide step-by-step installation instructions, but to act as a guide for the general procedures and practices that should be observed by the installing engineer. -
Page 12: Initial Check
Installation & User Manual Initial Check Perform the following checking operations prior to UPS installation. Visually examine if any damage has been done to the interior and exterior of the UPS rack or battery equipment because of transport. Report any such damage to the shipper immediately. -
Page 13: Storing
Installation & User Manual 1.3.3 Storing Should the equipment not be installed immediately, it must be stored in an indoor location to protect it from excessive humidity and heat (see Technical Data sheet). The battery needs to be stored in a cool and dry place with good ventilation. -
Page 14: Moving The Ups
Installation & User Manual 1.4.2 Moving the UPS WARNING Ensure that any lifting equipment used in moving the UPS has enough lifting capacity. The UPS is fitted with castors – take care to prevent movement when unbolting the equipment from its shipping pallet. -
Page 15: Ups Composition
Installation & User Manual 1.4.6 UPS Composition The UPS structure is shown in Fig. 1-1. The UPS configuration is provided in Table 1-1 6-module cabinet Bypass module Power module 4-module cabinet 8000064255 BAL, en Page 15 of 92... -
Page 16: Installing Power Modules
Installation & User Manual 3-module cabinet Bypass module Power module 2-module cabinet Fig.1- 1: UPS structure Quantity/ Item Components Remark Units System display Required, factory installed Bypass module Required, factory installed Bypass/maintenance Required, factory bypass breakers installed Power module X, maximum slots per 1 ≤n ≤X rack (2,3,4, or 6) Charger module... - Page 17 Installation & User Manual Note If installed as a standalone unit, it is recommended that power modules are installed from the upper section downwards to prevent corrosion of the bottom module. Take hold of the decorative metal strips from the two sides of the front panel.
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Page 18: Cable Entry
Installation & User Manual Remove side panels and holders Fasten cabinet into rack enclosure Fig.1- 3: Rack-mounted installation WARNING Service rack enclosure inside doors should be selected to cover side panel of UPS cabinet, otherwise the power module connector might meet tools, such as a screwdriver. 1.4.8 Cable Entry Cables can enter the module UPS rack system from both bottom and... -
Page 19: External Protective Devices
Installation & User Manual 2-module or 4-module cabinet cable entry 6-module cabinet cable entry Fig.1- 4: Cable entry Note: Cables should be connected as shown in the diagram on the rear panel or in Appendix 1 (2-module and 4-module cabinet) Fix cables in 6-module cabinet as Fig.1-4(b) to make sure best ventilation. -
Page 20: Rectifier And Bypass Input Supply Of The Ups
Installation & User Manual 1.5.1 Rectifier and Bypass Input Supply of the UPS Overcurrent Install suitable protective devices in the distribution unit of the incoming mains supply, taking into considering the power-cable current load capacity and overload capacity of the system. An IEC60947-2 magnetic circuit breaker is recommended that has a C (normal) tripping curve at 125% of the current listed in the Technical Data sheet. -
Page 21: Power Cables
Installation & User Manual Power Cables The cables should be selected as described in this section and comply with local regulatory wiring standards. Environmental conditions (temperature and physical support media) should also be taken into consideration. Refer to IEC62477-1 Table 3B: Cabling. WARNING Failure to follow adequate earthing procedures can result in emi, electric shock hazard, or risk of fire should an earth fault... -
Page 22: Cable Connection
Installation & User Manual In parallel multi-module systems, the output cable of each UPS unit should be kept at equal length between the output terminals and the parallel distribution bus bar, in order to avoid affecting the shared current. When laying the power cables, do not form coils, to avoid the formation of electromagnetic interference. -
Page 23: Control Cabling And Communication
Installation & User Manual Frequency Converter Mode If the frequency converter configuration is used, connect the AC input cables to the rectifier input terminals (input A- B-C-N). Refer to Fig. 4-7 and tighten the connections to 5Nm (M6 bolt), or to 13Nm (M8 bolt) or to 25Nm (M10 Bolt). - Page 24 Installation & User Manual Fig.1- 6: 20 - 40 kVA Bypass module (include bypass and monitoring) Fig.1- 6: 30-45 kVA Bypass module (include bypass and monitoring) Fig.1- 6: 90 kVA Bypass module (include bypass and monitoring) 8000064255 BAL, en Page 24 of 92...
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Page 25: Dry Contact Interface Of Battery And Environment Temperature Detection
Installation & User Manual 1.7.2 Dry Contact Interface of Battery and Environment Temperature Detection The input dry contacts J2 and J3, which can be used in environment monitoring and battery temperature compensation, detect the temperature of the batteries and the environment. J2 and J3 interface diagrams are shown in Fig. -
Page 26: Generator Input Dry Contact
Installation & User Manual Position Name Purpose activated when J4.1 EPO_NC disconnecting from J4.2 +24V, connect common J4.2 ＋24V terminal of NC +24V, connect common J4.3 ＋24V terminal of NO EPO is activated when shorting J4.4 EPO_NO with J4.3 Table 1- 4: Description of input dry contact for remote EPO The EPO is triggered when shorting pin 3 and 4 or opening pin 1 and 2 of J4. -
Page 27: Bcb Input Port
Installation & User Manual Table 1- 5: Description of status interface and connection of generator All auxiliary cables must be double-insulated twisted cables with cross-section area of 0.5mm ~ 1.5mm for maximum connection length of between 25m and 50m. 1.7.5 BCB Input Port J6 and J7 are the BCB ports. -
Page 28: Integrated Warning Output Dry Contact Interface
Installation & User Manual Fig.1- 11: Battery low warning dry contact Position Name Description Battery warning relay (normally closed) will J8.1 BAT_LOW_NC be open during warning Battery warning relay (normally open) will J8.2 BAT_LOW_NO be closed during warning J8.3 Common connection Table 1- 7: Battery warning dry contact interface description 1.7.7 Integrated Warning Output Dry Contact Interface... -
Page 29: Mains Failure Warning Output Dry Contact Interface
Installation & User Manual All auxiliary cables must be double-insulated twisted cables with cross-section area of 0.5mm2 ~ 1.5mm2 for maximum connection length of between 25m and 50m. 1.7.8 Mains Failure Warning Output Dry Contact Interface J10 is the output dry contact interface for utility failure warning. When the utility fails, the system will send a utility failure warning, and provide an auxiliary dry contact signal via the isolation of a relay. -
Page 30: Battery Installation And Maintenance
Installation & User Manual Battery Installation and Maintenance General Recommendations Take exceptional care when operating the batteries of the modular UPS system. When all the battery cells are connected, the battery voltage can exceed 400Vdc, which is potentially fatal. The precautions for battery installation, use and maintenance are to be provided by the battery manufacturers. - Page 31 Installation & User Manual WARNING Battery Handling When connecting the battery, follow the precautions for high- voltage operation: Before accepting and using the battery, check the appearance of the battery. If the package is damaged; if the battery terminal is dirty, corroded or rusted; or if the case is broken, deformed or has leakages, replace it with a new product.
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Page 32: Battery Typologies
To Install Lithium Batteries, PLEASE CONTACT AEG. Between 32 and 44 batteries per string (even numbers) can be installed in a conventional battery cabinet (external). -
Page 33: Lithium-Ion Battery Installation
Installation & User Manual Fig.2- 1: Diagram of battery connections WARNING Battery Connection When using any battery solution, always comply with the following precautions: • Disconnect the charging power before connecting or disconnecting the cable of the battery terminals. • Do not connect the cables between the UPS battery terminals and the batteries before getting approval from the commissioning engineer. -
Page 34: Battery Maintenance
Installation & User Manual Battery Maintenance For battery maintenance and precautionary measures, please refer to IEEE-Std-1188-2005 and the relevant manuals provided by the battery manufacturers. WARNING Battery Maintenance Note • Check to ensure that all the safety devices are in place function normally. -
Page 35: Installation Of Ups
Installation & User Manual Installation of UPS Overview The single system should be installed as in the procedure for the UPS and the requirements in this chapter. For single UPS installation, the EPO button on the front panel of the bypass module controls the emergency stop of the UPS modules and bypass static switch and supports remote emergency power off function that can be used to shut down the UPS remotely. -
Page 36: Parallel System Connection
Installation & User Manual Parallel System connection The basic installation procedures of parallel systems are the same of the single UPS system. In this section, only the installation procedure related to the parallel system will be introduced. 3.2.1 Installation of UPS To make the maintenance and system test easier, an external maintenance bypass is recommended in the installation. -
Page 37: Control Cables
Installation & User Manual 3.2.5 Control Cables Parallel control cable The parallel control cables are designed to be shielded and double insulated, DB15 terminals, and are connected between the UPS to form a loop as shown below. The parallel signal board is installed at the rear of the cabinet. - Page 38 Installation & User Manual 24VDC Rack Modular UPS Auxiliary Contactor Batt. + +24V +24V Batt. N +24V Batt. - BCB STATUS BCB DRV Fig.4- 2: External battery connection External BCB interface: BCB DRV: J6-1 BCB drive signal BCB STATUS: J6-2 BCB contact or status, normally opened. Shorted to GND when activated GND: J7-1 ground breakers...
- Page 39 Installation & User Manual Bypass module Power module Fig.4- 5: Four-module UPS system, front view and rear view Fig.4- 6: 6 modules UPS System, Front View and Rear View without Door Fig.4- 7: Two-module UPS, external dimensions 8000064255 BAL, en Page 39 of 92...
- Page 40 Installation & User Manual Fig.4- 8: Four-module UPS, external dimensions Fig.4- 9: 6 Modules UPS External Dimensions 8000064255 BAL, en Page 40 of 92...
- Page 41 Installation & User Manual Fig.4- 10: Power connection of Protect Plus M400 Fig.4- 11: 60KVA/90KVA Power Connection of Module System UPS 8000064255 BAL, en Page 41 of 92...
- Page 42 Installation & User Manual Fig.4- 12: Power module Fig.4- 13: 20-40KVA Monitoring and bypass module Fig.4- 14:30-45KVA Monitoring and bypass module Fig.4- 15:60-90KVA Monitoring and bypass module 8000064255 BAL, en Page 42 of 92...
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Page 43: Operations
Installation & User Manual Notes for installing modules: When installing the modules, install the modules from bottom to top. When removing the modules, remove the modules from top to bottom. The purpose is to maintain a stable center of gravity. After inserting the module, tighten all screws. -
Page 44: Split-Bypass Input
Installation & User Manual This is achieved through high frequency double conversion power pulse width modulation (PWM) associated with fully digital signal processing control (DSP), which features high reliability and convenience for use. As shown in Fig. 5-1, the AC input mains source is supplied at the UPS input and converted into a DC source. -
Page 45: Static Transfer Switch
Installation & User Manual 5.1.2 Static Transfer Switch The circuit blocks labelled “static switch” contain electronically controlled switching circuits that enable the critical load to be connected to either the inverter output or to a bypass power source via the static bypass line. During normal system operation, the load is connected to the inverter;... -
Page 46: Operating Mode
Installation & User Manual The bypass and the main input sources must be referenced to the same neutral potential. Any RCB, if installed, must be of an appropriate setting and located upstream of the common neutral bonding point. Alternatively, the device must monitor the protective earth currents of the system. -
Page 47: Bypass Mode
Installation & User Manual 5.3.4 Bypass Mode If the inverter overload capacity is exceeded under normal mode, or if the inverter becomes unavailable for any reason, the static transfer switch will perform a transfer of the load from the inverter to the bypass source, with no interruption in power to the critical AC load. -
Page 48: Advanced Functions (Software Settings Performed By The Commissioning Engineer)
Installation & User Manual Float charge temperature compensation (optional) A coefficient of temperature compensation can be set as required by the type of battery. End of discharge (EOD) protection If the battery voltage is lower than the EOD, the battery converter will shut down. -
Page 49: Operating Instructions
Installation & User Manual Operating Instructions WARNING Hazardous mains voltage and/or battery voltage behind the protective cover The components that can be accessed only when the protective cover is opened (with tool) cannot be operated by user. Only qualified service personnel are authorized to remove such covers. -
Page 50: Ups Start-Up
Installation & User Manual UPS Start-Up Do not start up the UPS until the installation is completed, the system has been commissioned by authorized personnel, and the external power isolators are closed. 6.2.1 Start-Up Procedure This procedure must be followed when turning on the UPS from a fully powered down condition. -
Page 51: Procedures For Switching Between Operation Modes
Installation & User Manual Bypass indicator Inverter indicator Green Load indicator Green Status indicator Table 6-3: Status In LED display Close external battery switch, battery indicator turns off, a few minutes later, the battery will be charged by UPS. The UPS display will indicate as follows: LED in display Status... - Page 52 Installation & User Manual Before carrying out this operation, read messages on display to be sure that bypass supply is regular, and inverter is synchronous with it, so as not to risk a short interruption in powering the load. in menu ‘operate’ on the Press the function button right side of the LCD.
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Page 53: Procedure For Switching From Maintenance To Normal Mode
Installation & User Manual WARNING If you need to service the module, wait 10 minutes to let the DC bus capacitor fully discharge before removing corresponding module. When the manual bypass switch is in the ON position, some parts of the UPS circuit still have hazardous voltage. Therefore, only qualified service personnel can service the UPS. -
Page 54: Procedure For Switching From Manual Bypass To Normal Mode
Installation & User Manual 6.3.4 Procedure for switching from Manual Bypass to Normal Mode in menu ‘operate’ to clear Press the function button EPO alarm. Close bypass breaker Q1, and bypass indicator will turn green. Open manual bypass breaker Q2. Press the function button to end the bypass mode, UPS transfers to inverter after about 60s. -
Page 55: Operation Instruction For Power Module Maintenance
Installation & User Manual Start UPS as in Section 6.2.1 If the UPS is shut down due to excessive temperature, switching, or overload of the inverter, the UPS will reset the fault automatically when fault is cleared. The rectifier will be turned on automatically when the overtemperature fault disappears (after overtemperature signals have disappeared). -
Page 56: Language Selection
Installation & User Manual After finishing maintenance on the power module, insert the main power module (inserting interval for each module is longer than 10s), the power module will automatically join the system operation. Tighten the screws at both sides of the power module. -
Page 57: Default Control Password
Installation & User Manual Enter new date and time, then press enter to confirm. 6.11 Default Control Password The system is password-protected to limit the operator’s control authority. You can only operate and test the UPS and battery after entering the correct password. The first default password is 1203. Operator Control and Display Panel This chapter introduces the functions and operation instructions of the UPS operator control and display panel in detail, and provides LCD... -
Page 58: Mimic Current Path
Installation & User Manual Other indicator LEDs are on the power modules. They show a mimic current path of each individual module. Indicator Function Button Function Rectifier indicator EPO (emergency power off) (90kVA) Battery indicator Back to main menu HOME (90kVA) (90kVA) Bypass indicator... -
Page 59: Audible Alarm (Buzzer)
Installation & User Manual Inverter is feeding load, and at least one Flashing red module’s inverter is failure Inverter is not working in all modules Steady green UPS output is on and is normal UPS output is overload and time is over, Steady red Load or output is shortened, or output has no... -
Page 60: Lcd Display Type
Installation & User Manual LCD Display Type Following the self-check of UPS LCD display, the main LCD display is shown in Fig. 7-3, which can be divided into 4 display windows: system information, power path, current record and main menu. Fig.7-3: Main LCD Display The description of the LCD icons is shown in Table 7-5: Icon... -
Page 61: Detailed Description Of Menu Items
Installation & User Manual The LCD menu structure is shown below. Please refer to Figure 7-4: Item description of UPS menu Home Cabinet Module Setting Operate Scope Output Voltage Bypass Input Mute Date &Time Output Current Main Output Language Fault clear Transfer to Bypass Voltage Output... -
Page 62: 7.3.2 Cabinet Submenu
Installation & User Manual Details of UPS menu is shown in Figure 7-4. 7.3.2 Cabinet submenu Enter to get cabinet information. Fig.7-5: Cabinet menu Submenu BYPASS, MAIN, OUTPUT Bypass information, main input, and output information (voltage, current, frequency, PF) are displayed in cabinet menu, voltage is also shown in meter type. -
Page 63: 7.3.3 Module Submenu
Installation & User Manual (a) System load information (b) System battery information Fig.7-7: Load and battery information 7.3.3 Module submenu Enter to get power module information. Fig.7- 8: Power module information Module information menu includes input, output, load, internal information, S-code, software version. Submenu INPUT, OUTPUT, LOAD Input and output information include voltage, current, frequency, PF. -
Page 64: 7.3.4 Settings Submenu
Installation & User Manual Submenu INFO, S-Code INFO menu includes module battery information, inlet temperature, outlet temperature, and IGBT temperature. The S-code menu displays the S-code of power module to indicate what has happened to power module. (a) Module information (b) S-code of the power module Fig.7- 10: Module information and S-code 7.3.4 Settings submenu... - Page 65 Installation & User Manual Submenu Name Contents Meaning Three formats available: Date format setting year/month/day, (b) month/day/year and Date Time (c) day/month/year Time setting For setting time Current language For language in use Simplified Chinese and English can be Language selected.
- Page 66 Installation & User Manual Battery configuration The M400 UPS can work with VRLA and Lithium Batteries, From the factory, the system is set to work with VRLA batteries. The following parameters can be configured through the HMI: Battery Number Setting the number of the battery (12V) Battery Capacity Setting of the AH of the battery Float Charge Voltage/Cell...
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Page 67: 7.3.5 Log Submenu
Installation & User Manual 7.3.5 Log submenu Enter to get history log of UPS system. Use to scroll the list. 7.3.6 Operate submenu Enter to control the UPS system. The function and test commands are shown as below: Fig.7- 13: System Operate Menu for operation includes: Functional operations Mute off or mute on... -
Page 68: 7.3.7 Scope Submenu
Installation & User Manual Battery maintenance command. UPS transfers to battery mode, main LED indicator is off and LED battery indicator flashes green. Make sure there are no further warnings or alarm signals, and that battery voltage is higher than 90% of float voltage. If the battery is in normal mode, the UPS will transfer back to normal mode until battery voltage comes down to 105% of EOD voltage, and then transfer back to normal mode. - Page 69 Installation & User Manual Battery Battery is already connected connected Battery not Battery is not yet connected connected Maintenance CB Manual maintenance breaker is closed closed Maintenance CB Manual maintenance breaker is opened open Emergency power off Available power module capacity is less than load capacity.
- Page 70 Installation & User Manual “Ip Neutral Lost”. If there is such an alarm, first clear this alarm. 1. Then check and confirm if the bypass frequency displayed on the LCD are within the setting range. Note that the rated frequency is respectively specified by “Output Frequency”.
- Page 71 Installation & User Manual - a fan fault has occurred, - the input voltage is too low. Fan fail At least one fan fails in the N# power module. The N# power module output is on overload. This signal appears when the load rises above 100% nominal rating.
- Page 72 Installation & User Manual bypass manually, this command enables UPS to transfer to inverter. Battery voltage is low. Before the end of discharging, a “battery volt low” warning should Battery volt low appear. After this pre-warning, the battery should have a 3-minute capacity for discharging at full load.
- Page 73 Installation & User Manual IO signal communication of inverter CAN bus is INV IO CAN fail abnormal. Check if communication cables are connected correctly. DATA communication of inverter CAN bus is INV DATA CAN abnormal. Check if communication cables are fail connected correctly.
- Page 74 Installation & User Manual Relay short Inverter relays are shorted and cannot be circuit released. PWM sync fail PWM synchronizing signal is abnormal UPS is working in intelligent sleep mode. In this mode, the power modules are on standby in turn.
- Page 75 Installation & User Manual Working life of batteries has expired; it is Battery expired recommended to replace the batteries. This must be activated via software. The CAN bus between bypass module and Bypass CAN fail cabinet is abnormal. Dust filter Dust filter needs to be cleaned or replaced.
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Page 76: Optional Parts
Installation & User Manual Optional Parts Option SNMP Adapter Network Card SNMP card is installed on the front panel of bypass module. To install SNMP card: Two installation ways are available, 3 and 6 modules racks, they have the slot in the rear side while 2 and 4 slots racks in the front. For 3 &... -
Page 77: Disposing Of The Equipment
Installation & User Manual Disposing of the equipment This section tells you how to dispose of the individual components of the equipment. • Packaging: Dispose of the stretch plastic film and the moulded parts made from polyethylene foam with normal industrial waste. They are chemically inactive and can be disposed of or recycled. -
Page 78: Appendix 1: Power Connection
Installation & User Manual Appendix 1: Power Connection Fig.1-1 and Fig.1-2 illustrate the power connection of Protect Plus M400 with 3/3, 3/1 and 1/1 configurations. If separated bypass input is needed, please disconnect the linked copper bars (phase A, B, C). With 3/1, 1/1, 3/1 copper kits are already delivered. - Page 79 Installation & User Manual WARNING Only the system with 10kVA power module can be configured as 3/1, 1/1 and 1/3 mode. 15 KVA power module MUST be installed always in 3/3 mode. If you need to set UPS as 3 phases in, 1 phase out, connect cables as in Fig.
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Page 80: Appendix 2: Dry In And Dry Out Configuration Possibilities
The inputs and outputs are pre-configured as explained in this manual. However, if any of these signals need to be modified, the available options are detailed below. Important: to make this modification, you will need to contact AEG, as it cannot be done through the equipment's HMI. WARNING... - Page 81 Installation & User Manual OUTPUTS: J6.1:Available OUTPUT signals OUTPUT 6.1 Description One"24VDC/20mA" drive signal will be sent out between J6-1 and J7-1 when EPO is triggered, or the discharging end point BCB Trip* of batteries reaches. The signal can be used to the external battery breaker to trip One"24VDC/20mA"...
- Page 82 Installation & User Manual OUTPUT signals Available OUTPUT J8 Description When overload occurs, J8-1 and J8-3 are open, Overload J8-2 and J8-3 are closed When any alarm occurs, J8-1 and J8-3 are General Alarm open, J8-2 and J8-3 are closed When the output is broken (no output voltage), Output Lost J8-1 and J8-3 are open, J8-2 and J8-3 are...
- Page 83 Installation & User Manual J9: Available OUTPUT signals OUTPUT J9 Description When overload occurs, J9-1 and J9-3 are open, Overload J9-2 and J9-3 are closed When any alarm occurs, J9-1 and J9-3 are General Alarm open, J9-2 and J9-3 are closed When the output is broken (no output voltage), Output Lost J9-1 and J9-3 are open, J9-2 and J9-3 are closed...
- Page 84 Installation & User Manual J10: Available OUTPUT signals OUTPUT J10 Description When overload occurs, J10-1 and J10-3 are Overload open, J10-2 and J10-3 are closed When any alarm occurs, J10-1 and J10-3 are General Alarm open, J10-2 and J10-3 are closed When the output is broken (no output Output Lost voltage), J10-1 and J10-3 are open, J10-2 and...
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Page 85: Appendix 3: Lithium Battery Installation
Installation & User Manual Appendix 3: Lithium Battery Installation Only qualified engineers can install, and service batteries mounted in a cabinet. To ensure safety, install the external batteries in a locked cabinet or designated battery room that is accessible to service qualified personnel only. -
Page 86: Appendix 4: Lithium Battery Configuration
Installation & User Manual Appendix 4: Lithium Battery Configuration Lithium battery configuration If the UPS will be used with a Lithium-Ion battery, please contact AEG to enable this option. Once enabled, you will find the same configuration page as for VRLA configuration:... - Page 87 The dry contact configuration, including the assignment of Input dry contacts J6-2 and J7 for communication, will be performed concurrently with the enabling of Lithium battery compatibility by AEG. The UPS needs three pole battery connection, BAT+ / N / BAT-, for its correct working.
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Page 88: Appendix 5: Guide For Ordering Ups Rack System
Installation & User Manual Appendix 5: Guide for Ordering UPS Rack System Family Description AEG code 30 kVA (Up to 2 x15KVA modules) Empty 30000233 Frame 45 kVA (Up to 3 x15KVA modules) Empty 30005857 Frame 3/3 Phases configurations 90 kVA (Up to 6 x15KVA modules) Empty... -
Page 89: Appendix 6: Notes
Installation & User Manual Appendix 6: Notes 8000064255 BAL, en Page 89 of 92... - Page 90 Installation & User Manual 8000064255 BAL, en Page 90 of 92...
- Page 91 Installation & User Manual 8000064255 BAL, en Page 91 of 92...
- Page 92 AEG PS – Technical data in this document does not contain any binding guarantees or warranties. Content only serves for information purposes and can be modified at any time. We will make binding commitments only upon receipt of concrete enquiries and customer notification of the relevant conditions. Due to the non-binding nature of these terms, we assume liability neither for the accuracy nor completeness of the data provided here. Product...
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