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RKI Instruments 04 Series Manual

RKI Instruments 04 Series Manual

Single gas personal monitor
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Gas Detection For Life
The 04 Series single gas monitor is designed to operate for many years with field replaceable sensors and filters.The 04
Series can be operated continuously for up to 9,000 hours on (2) AAA size alkaline batteries (depending on model). The
04 Series has 3 preset alarms that are user adjustable. Each version is also equipped with visual, audible, and vibration
alarms as standard.
The replacement sensors are inexpensive, easily field replaceable, and are interchangeable
with other popular RKI instruments like the GX-3R, GX-3R Pro, and GasWatch 3. Sensors have
a life expectancy of over 3 years and are backed by a 3 year warranty.
Each 04 Series monitor is impact, dust, and water resistant with an IP-67 ingress protection
rating. 04 Series instruments are safe for use in hazardous locations, classified as intrinsically
safe ATEX/IECEx and by QPS to U.S. and Canadian standards for Class I, Division 1, Groups
A, B, C, and D atmospheres. For additional information please visit our web site at
www.rkiinstruments.com.
* 3 year warranty on material and workmanship including sensors
(1 year warranty for Ammonia and Chlorine sensors)
RKI Instruments, Inc. • 33248 Central Ave. Union City, CA 94587 • Phone (800) 754-5165 • (510) 441-5656 • Fax (510) 441-5650
SINGLE GAS PERSONAL MONITOR
World Leader In Gas Detection & Sensor Technology
www.rkiinstruments.com
Features
• Continuously operate for over one year (H2S & CO)
• Toxic gases include: NH3, Cl2, HCN, NO2, PH3 & SO2
• CO with H2 elimination
• CO & O2 Dual Sensor
• Field serviceable
• Pocket size 2.1"(W) x 2.6"(H) x 0.9"(D), 2.8 ounces
• Impact, dust, and water resistant (IP-67)
• Replaceable rubber boot
• Alligator clip with 360° rotation
• Audible / visual / vibration alarms
• Automatic backlight
• Intrinsically safe, ATEX and C / US approvals
• 3 Year warranty*
Applications
• Hazardous material
• Mining
• Refineries / petrochemical
• Water / wastewater treatment
• Pharmaceuticals
• Utilities
• Chemical plants
• Fire services
• Steel Mills
*
04 Series
H
S
2
CO (-H2)
O2
CO O2
Toxic

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Summary of Contents for RKI Instruments 04 Series

  • Page 1 • Steel Mills The 04 Series single gas monitor is designed to operate for many years with field replaceable sensors and filters.The 04 Series can be operated continuously for up to 9,000 hours on (2) AAA size alkaline batteries (depending on model). The 04 Series has 3 preset alarms that are user adjustable.
  • Page 2 04 Series Gases & Detectable Ranges Common Specifications Sample Part # Detection Range Alarm Continuous Diffusion Method (Model) (Increments) Set Points Operation Response T90 in 30 seconds 5 ppm Time 30.0 ppm Hydrogen 73-0063 0 - 100.0 ppm Gas alarm Trouble alarm Sulfide 100.0 ppm 9,000 hours HS-04 (0.1 ppm) (H2S) 1.0 ppm 1st, 2nd, and 3rd...
  • Page 3 04 Series Quick Reference Guide Applies to models: HS-04, CO-04, CO-04C, OX-04, CX-04, SC-04 (NH3,Cl2,HCN,NO2,PH3,SO2) RKI Instruments, Inc. 33248 Central Ave, Union City, CA 94587 Phone (510) 441-5656 • (800) 754-5165 • www.rkiinstruments.com...
  • Page 4 Turning the instrument off Battery level • Press and hold the POWER MODE button for approximately five seconds to turn off the unit. RKI Instruments, Inc. 33248 Central Ave, Union City, CA 94587 Phone (510) 441-5656 • (800) 754-5165 • www.rkiinstruments.com 230301/2000...
  • Page 5 04 Series Service PowerPoint...
  • Page 6: Control Buttons

    • Display Mode • Calibration • Filter & sensor replacement • Battery replacement Control Buttons 04 Series Button Function(s) • Turns on LCD backlight • Reset alarm button for latching alarms • Enters User Mode, Maintenance Mode, and Gas Select mode when used with POWER MODE •...
  • Page 7: Start-Up Procedure

    Start-up Procedure 04 Series Press and hold POWER MODE button. Release the button when you hear a beep. Start-up Procedure 04 Series Start-up sequence will commence Date / Time Battery Voltage...
  • Page 8 Start-up Procedure 04 Series Full Scale Warning Alarm First Alarm Start-up Procedure 04 Series High Alarm STEL...
  • Page 9 Start-up Procedure 04 Series Normal Operation Screen (Measuring Mode) Fresh Air Adjust 04 Series Verify that the instrument is in a fresh air environment • Press and hold the AIR button • Release when the display says “Release” • Instrument will return to Normal screen...
  • Page 10: Display Mode

    Display Mode 04 Series From the Normal Operation Screen ( Measuring Mode ) Press POWER/MODE to cycle through the Display Mode’s menu items PEAK STEL Display Mode 04 Series CAL/BUMP Data Date & Time Press AIR to view CAL/BUMP data...
  • Page 11 Display Mode 04 Series Temperature Buzzer volume Alarm points Press AIR to change Buzzer volume Calibration (GAS CAL) 04 Series Tubing 0.25 LP Fixed Regulator Cal Cup Calibration Cylinder...
  • Page 12 Calibration (GAS CAL) 04 Series Take the 04 instrument to a non-hazardous location and turn it off if it is on. - Press and hold AIR, then press and hold POWER MODE. - When you hear a beep, release the buttons.
  • Page 13 Calibration (GAS CAL) 04 Series The AIR item appears, then press POWER/MODE to enter the menu. The next screen prompts you to perform a fresh air adjustment. Calibration (GAS CAL) 04 Series Press and hold the AIR button until it prompts you to release it.
  • Page 14 Calibration (GAS CAL) 04 Series After performing a fresh air adjustment, the screen will return to the AIR menu. - Press the AIR button to scroll to the A-CAL menu, then press POWER/MODE. Calibration (GAS CAL) 04 Series The screen will show the calibration value, which should match the calibration cylinder.
  • Page 15 Calibration (GAS CAL) 04 Series Press POWER/MODE to proceed with the calibration. The reading will flash between “APPLY” and “A-CAL”. Turn the regulator knob to open the gas flow from the cylinder. Let the gas flow for approximately 1 minute. After reading stabilizes, press the POWER/MODE.
  • Page 16 Filter & Sensor Replacement 04 Series Take the 04 instrument to a non-static environment and turn it off if it is on. Remove the rubber boot. Filter & Sensor Replacement 04 Series Unscrew the four captive screws.
  • Page 17 Filter & Sensor Replacement 04 Series Gently remove the front case. Filter & Sensor Replacement 04 Series Filter Part #’s 33-7100: CO Charcoal filter disk 33-7136: Humidity filter disk for H2S/PH3 33-7138: Filter for HCN 33-7139: Filter for SO2/NO2 33-7141: Humidity Filter disk for NH3 Carefully remove the filter and replace as needed.
  • Page 18: Battery Replacement

    Filter & Sensor Replacement 04 Series Sensor Part #’s ESR-A13i-H2S: Sensor ESR-X1DP-CX: CO/O2 Combo Sensor ESR-A13P-CO: Sensor ESR-A1CP-CO-H: with H2 comp. ESR-X13P-OXY: Sensor ESR-A13D-HCN: Sensor ESR-B136-CL2: Sensor ESR-A13D-PH3: Sensor ESR-A13D-NO2: Sensor ESR-B134-NH3: Sensor ESR-A13D-SO2: Sensor Remove the sensor and replace as needed.
  • Page 19 Battery Replacement 04 Series • Rotate the captive battery cover screw counterclockwise. • Remove the battery cover, and replace the batteries as needed. Note: New batteries must be installed within 5 minutes to avoid having to reset the date/time.
  • Page 20 ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ RKI Instruments, Inc. * 33248 Central Ave. * Union City CA 94587 * Rev. A...