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Eckerle EIPS1 Manual
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Eckerle EIPS1 Manual

Internal gear pumps
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Summary of Contents for Eckerle EIPS1

  • Page 1 Internal gear pumps Eckerle EIPS Internal gear pumps Eckerle EIPC EIPH Screw pumps Settima Settima Continuum WM pulsation damper Radial piston pumps / units / new RX pump element Oil immersed motors Axial piston pumps Vane pumps 7Ocean solenoid valves...
  • Page 2 EIPS1 EIPS2 Internal gear pumps eckerle.com...
  • Page 3 Internal gear pump EIPS1 Type EIPS1 Characteristics • Internal gear pump with axial and radial gap compensation • Radial compensation with segments • Field of application: Mobile hydraulic systems, e.g. for fork lifts, light industrial hydraulic applications • Direct mounting and SAE flange •...
  • Page 4 Brugger value min. 30N/mm recommended 50N/mm² for servo applications * Measured in anechoic room of Eckerle Hydraulic Division; Axial microphone distance 1.0 m ** Due to manufacturing tolerances the displacement volume could vary The pumps have no corrosion protection. The max. permissible values must not be applied cumulatively. Please contact us.
  • Page 5 EIPS1 Pump with oldham coupling Ordering example: EIPS1-___RD31-1X rotation direction 26,9 47,2 3/8" 1/4" 54,8 27,9 49,2 3/8" 1/4" 56,8 Coupling included 29,4 52,2 3/8" 1/4" 59,8 in scope of delivery 30,9 55,2 1/2" 3/8" 62,8 32,9 59,2 1/2" 3/8"...
  • Page 6 Dimensions EIPS2 Pump with tang shaft Order example: EIPS2 - _ _ _LD34-1X rotation direction Size 82,5 84,5 45,5 87,5 48,5 93,5 98,5 53,5 103,5 110,5 100 116,5 106 122,5 112 Coupling included in scope of delivery. Provide M8 DIN 912 fastening screws with DIN 433 plain washer, tightening torque M=25+5 Nm Pump with SAE-A2-bolt flange and splined shaft Order example: EIPS2 - _ _ _RB04-1X rotation direction...
  • Page 7 Dimensions EIPS2 Pump with SAE-A2-bolt flange and straight keyed shaft Order example: EIPS2 - _ _ _RA04-1X rotation direction Shaft end Size 101,5 103,5 64,5 106,5 67,5 112,5 117,5 72,5 122,5 129,5 135,5 141,5 SAE-B flange on request Pump with straight keyed shaft Order example: EIPS2 - _ _ _RA34-1X rotation direction Shaft end...
  • Page 8 The single pumps of a multiple pump assembly are internally connected, even if 125.5 you connect to the pump inlet. It is therefore no operating with different fluids possible. Order example: EIPS2 - ___LD34-1X S112 Pump with adaption, bold pattern of former Eckerle IPF 3 pumps rotation direction Size 60,5 105,5 110,5...
  • Page 9 Dimensions EIPS2 Order example: EIPS2 - ___SK04-1X S111 + Double pump with SAE 2-bolt flange and straight keyed shaft EIPS1 - ___RD31-1X rotation direction Shaft end EIPS2 Suction port S1 Size 113,8 EIPS1 115,8 64,5 118,8 Size G ˝ G ¼˝...
  • Page 10 Connecting flanges EIPS2 Flange connection 90° – 24° DIN 3901 Type Article number LK Bolts 0-Ring Weight p max 2xM6x22 WV-AD 12/35LK-C 0707040013 M18x1,5 16,5 30,5 20x2,5 0,13 315 bar 2xM6x35 2xM6x22 WV-AD 16/35LK-C 0707040014 M24x1,5 29,5 20x2,5 0,17 315 bar 2xM6x40 2xM6x22 WV-AD 28/40LK-C...
  • Page 11 1st number: Change of external dimensions 2nd number: Internal modifications Intake and outlet connection 1: Threaded connector ISO 228 – other connections on request – (EIPS1) 4: Square flanged connection in accordance with DIN 3901/3902 – other connections on request – (EIPS2) Mounting flange 0: SAE-AA-2-Bolt flange Ø...
  • Page 12 Characteristics EIPS1 Volume flow Level of efficiency 100 % 95 % 90 % 85 % 80 % 75 % 70 % 65 % 60 % 55 % 50 % Operational pressure [bar] Operational pressure [bar] Driving power Sound level pressure in air...
  • Page 13 Subject to alterations. in accordance with DIN 45 635 sheet 26; Microphone distance 1.0 m axial. Eckerle Technologies GmbH · P.O. box 1368 Otto-Eckerle-Strasse 6/12 A · D-76316 Malsch · Germany Phone +49 (0) 7246 9204-0 · sales.ehd@eckerle.com · www.eckerle.com...
  • Page 14 EIPC3 EIPC5 EIPC6 Internal gear pumps eckerle.com...
  • Page 15 50N/mm² for servo applications The pumps have no corrosion protection. The Measured in anechoic room of Eckerle Hydraulic Division; Axial microphone distance 1.0 m For acceptable pressure at 400–1.800 rpm. Further rpm on request. max. permissible values must not be applied Due to manufacturing tolerances the displacement volume could vary.
  • Page 16 Δ p = 250 bar T = 50 °C Medium: HLP 46 Measured in anechoic room of Eckerle Hydraulic Division; Axial microphone distance 1.0 m For acceptable pressure at 400–1.800 rpm. Further rpm on request. Due to manufacturing tolerances the displacement volume could vary.
  • Page 17 Δ p = 250 bar (160 bar at size 200 and 140 bar at size 250) T = 50 °C Medium: HLP 46 Measured in anechoic room of Eckerle Hydraulic Division; Axial microphone distance 1.0 m For acceptable pressure at 400–1.800 rpm. Further rpm on request. Due to manufacturing tolerances the displacement volume could vary.
  • Page 18 Dimension EIPC3 Pump with SAE-2B-bolt flange and straight keyed shaft Order example: EIPC3-___RA23-1X at NG 064: 95 mm rotation direction shaft end Pump with SAE-2B-bolt flange and splined shaft Order example: EIPC3-___RB23-1X rotation direction gearing ANSI B92.1-1996 16/32 DP30° 15T oversized suction port* suction port...
  • Page 19 Dimensions EIPC3 Pump with SAE-B2-bolt flange and straight keyed shaft Order example: EIPC3-___RK23-1X with PTO rotation direction shaft end oversized suction port suction port Size 97,9 47,5 104,4 47,5 114,4 47,5 125,4 52,4 26,2 size 025–032 size 040–050 139,4 52,4 26,2 Double pump with SAE-B2-bolt flange and straight keyed shaft Order example: EIPC3-___RK20-1X+...
  • Page 20 Dimensions EIPC3/H2 Double pump with SAE-B2-bolt flange and straight keyed shaft Order example: EIPC3-___RK20-1X+ EIPH2-___RP30-1X rotation direction shaft end common suction port EIPH2 Size EIPC3 Size 97,9 47,5 104,4 47,5 114,4 47,5 125,4 52,4 26,2 139,4 52,4 26,2 The single pumps of a multiple pump assembly are internally connected, even if you connect to the pump inlet. It is therefore no operating with different fluids possible.
  • Page 21 Dimensions EIPC5 Pump with SAE-C2-bolt flange and straight keyed shaft Order example: EIPC5-___RA23-1X rotation direction shaft end Pump with SAE-C2-bolt flange and splined shaft Order example: EIPC5-___RB23-1X rotation direction gearing ANSI B92.1-1996 12/24 DP30° 14T suction port S1 size 040–080 size 100 Suction port: SAE J518, standard pressure series (code 61) Size...
  • Page 22 Dimensions EIPC5 Double pump with SAE-C2-bolt flange and straight keyed shaft Order example: EIPC5-___SK23-1X+ EIPC3-___RP36-1X rotation direction shaft end Double pump with SAE-C2-bolt flange and splined shaft Order example: EIPC5-___SL23-1X+ EIPC3-___RP36-1X rotation direction gearing ANSI B92.1-1996 12/24 DP30° 14T suction port S2 suction port S1 EIPC3 EIPC5...
  • Page 23 Dimensions EIPC5 Double pump with SAE-C2-bolt flange and straight keyed shaft Order example: EIPC5-___TK23-1X+ EIPH2-___RP33-1X rotation direction shaft end Double pump with SAE-C2-bolt flange and splined shaft Order example: EIPC5-___TL23-1X+ EIPH2-___RP33-1X rotation direction gearing ANSI B92.1-1996 12/24 DP30° 14T suction port S2 suction port S1 EIPH2 EIPC5...
  • Page 24 Dimensions EIPC5 Double pump with SAE-C2-bolt flange and straight keyed shaft Order example: EIPC5-___SK23-1X+ EIPH3-___RP36-1X rotation direction shaft end Double pump with SAE-C2-bolt flange and splined shaft Order example: EIPC5-___SL23-1X+ EIPH3-___RP36-1X rotation direction Drehrichtung gearing ANSI B92.1-1996 12/24 DP30° 14T suction port S2 suction port S1 EIPH3...
  • Page 25 Dimensions EIPC6 Pump with SAE-D2-bolt flange and straight keyed shaft Order example: EIPC6-___RA23-1X rotation direction shaft end Pump with SAE-D2-bolt flange and splined shaft Order example: EIPC6-___RB23-1X rotation direction gearing ANSI B92.1-1996 12/24 DP30° 17T suction port Size 88,9 50,8 63,5 M12x22 106,4...
  • Page 26 Connecting flanges SAE EIPC SAE flange metric tapped Version a SAE pipe threaded flange Version b Article number Type pmax 07 07 04 0030 GV-AD15-SAE12-C M22x1,5 38,1 17,5 M8x25 07 07 04 0026 EFG1/2-SAE12-C G1/2" 38,1 17,5 M8x30 07 07 04 0031 GV-AD22-SAE34-C M30x2 47,6...
  • Page 27 Connecting flanges SAE EIPC for Double pump EIPC3 Summary of SAE Pressure- and Suction flange SAE J518C, ISO 6162 Version Version Type Inlet Outlet EIPC3-020-032 1 1/4" • • 3/4" • • EIPC3-040-064 1 1/4" • • 1" • • •...
  • Page 28 Notes...
  • Page 29 Notes...
  • Page 30 Frame size 3, 5 or 6 Type C: Industrial pump with aluminium housing Eckerle internal gear pump Order example for industrial applications, frame size 3 with 32.1 cm /rev., clockwise rotation, straight keyed shaft with PTO, SAE/B2-bolt flange, SAE type suction and pressure port,...
  • Page 31 Variable-speed operation As a matter of principle, Eckerle internal gear pumps are eminently suited for variable speed operation. Even at low viscosities and high temperatures of the pumping medium, the pumps run extremely energy efficiently and highly dynamically over a wide speed range due to the radial and axial gap compensation.
  • Page 32 Eckerle internal gear pumps are able to build up pressure from standstill. This happens smoothly when the pump starts from an unpressurized state. Please talk to Eckerle, if due to the system design the pump is pressurized at standstill. II. + VII. Pump operation: Eckerle internal gear pumps are capable of providing a speed-dependent volumetric flow at any pressure level during pump operation.
  • Page 33 Characteristics EIPC3 Volume flow Operational pressure [bar] Operational pressure [bar] Level of efficiency 100% 100% Operational pressure [bar] Operational pressure [bar] Driving power Operational pressure [bar] Operational pressure [bar] Sound level pressure in air Operational pressure [bar] Operational pressure [bar] Measurement conditions: Speed 1450 rpm, viscosity 46 mm²/sec., operating temperature 40 °C, Sound pressure measured in low-reflection anechoic room in accordance with DIN 45 635 sheet 26;...
  • Page 34 EIPC5 EIPC6 Volume flow Volume flow Operational pressure [bar] Operational pressure [bar] Level of efficiency Level of efficiency 100% 100% Operational pressure [bar] Operational pressure [bar] Driving power Driving power Operational pressure [bar] Operational pressure [bar] Sound level pressure in air Sound level pressure in air Operational pressure [bar] Operational pressure [bar]...
  • Page 35 Characteristics Permissable peak operational pressure dependent on speed EIPC3 EIPC3 Nominal size 040, 050, 063 and 064 including suc on port 2" 1000 1500 2000 2500 3000 3500 4000 Revolu ons per minute [min Nominal size: EIPC5 1000 1500 2000 2500 3000 3500...
  • Page 36 EIPC EIPC6 1000 1500 2000 2500 3000 Revolu ons per minute [min Nominal size:...
  • Page 37 For further information please visit: eckerle.com All indicated data serve alone the product description and are not as characteristics in the legal sense to be understood. Subject to alterations. Eckerle Technologies GmbH P.O. box 1368 Otto-Eckerle-Straße 6/12A 76316 Malsch, Germany Tel.
  • Page 38 EIPH2 EIPH3 EIPH5 EIPH6 Internal gear pumps eckerle.com...
  • Page 39 Medium: HLP 46 Brugger value min. 30N/mm n = 1.450 min recommended 50N/mm² for servo applications Measured in anechoic room of Eckerle Hydraulic Division; Axial microphone distance 1.0 m The pumps have no corrosion protection. The max. permissible values must not be applied For acceptable pressure at 400-1.800 rpm.
  • Page 40 T = 50 °C Medium: HLP 46 n = 1.450 min Measured in anechoic room of Eckerle Hydraulic Division; Axial microphone distance 1.0 m The pumps have no corrosion protection. The max. permissible values must not be applied For acceptable pressure at 400-1.800 rpm. Further rpm on request.
  • Page 41 Medium: HLP 46 n = 1.450 min Measured in anechoic room of Eckerle Hydraulic Division; Axial microphone distance 1.0 m For acceptable pressure at 400-1.800 rpm. Further rpm on request. *** Due to manufacturing tolerances the displacement volume could vary.
  • Page 42 Medium: HLP 46 n = 1.450 min Measured in anechoic room of Eckerle Hydraulic Division; Axial microphone distance 1.0 m For acceptable pressure at 400-1.800 rpm. Further rpm on request. *** Due to manufacturing tolerances the displacement volume could vary.
  • Page 43 Dimensions EIPH2 Pump with SAE-A2-bolt flange and straight keyed shaft Order example: EIPH2-___RK03-1X rotation direction shaft end Size oversized 38,1 17,5 M8x15 suction port* suction port 38,1 17,5 M8x15 47,5 M10x16 47,5 M10x17 52,4 26,2 M10x17 52,4 26,2 M10x17 52,4 26,2 M10x17 52,4...
  • Page 44 Dimensions EIPH3 Pump with SAE-B2-bolt flange and straight keyed shaft Order example: EIPH3-___RK23-1X rotation direction shaft end oversized suction port* suction port Size 90,4 38,1 17,5 M8x15 52,4 26,2 M10x17 92,4 38,1 17,5 M8x15 52,4 26,2 M10x17 97,9 47,5 M10x17 58,7 30,2 M10x17...
  • Page 45 Dimensions EIPH3/2 Double pump with SAE-B2-bolt flange and straight keyed shaft Order example: EIPH3-___RK20-1X+ EIPH2-___RP30-1X rotation direction shaft end EIPH3 EIPH2 Size Size 90,4 92,4 97,9 104,4 114,4 125,4 139,4 suction port Pressure connections see single pumps For separate suction, see suction connections single pumps. The single pumps of a multiple pump assembly are internally connected, even if you connect to the pump inlet.
  • Page 46 Dimensions EIPH5 Order example: EIPH5-___RA23-1X Pump with SAE-C2-bolt flange and straight keyed shaft rotation direction shaft end EIPH5 suction port 57,2 27,8 M12x24 25,4 77,8 42,9 57,2 27,8 M12x24 25,4 77,8 42,9 57,2 27,8 M12x24 25,4 77,8 42,9 66,7 31,8 M14x24 31,8 77,8...
  • Page 47 Dimensions EIPH5 Double pump with SAE-C2-bolt flange and straight keyed shaft Order example: EIPH5-___SK23-1X+ EIPH3-___RP33-1X rotation direction shaft end suction port S EIPH3 Size AA LL MM NN EIPH5 38,1 17,5 M8x15 52,4 26,2 M10x17 Size 38,1 17,5 M8x15 52,4 26,2 M10x17 57,2 27,8 M12x24 25,4 77,8 42,9...
  • Page 48 Abmessungen EIPH5 Double pump with SAE-C2-bolt flange and straight keyed shaft Order example: EIPH5-___TK23-1X+ EIPH2-___RP33-1X rotation direction shaft end Double pump with SAE-C2-bolt flange and splined shaft Order example: EIPH5-___TL23-1X+ EIPH2-___RP33-1X rotation direction gearing ANSI B92.1-1996 12/24 DP30° 14T flatroute side fit suction port S1 suction port S2 EIPH5...
  • Page 49 Dimensions EIPH6 Pump with SAE-D2-bolt flange and straight keyed shaft Order example: EIPH6-___RK23-1X rotation direction shaft end suction port Size 57,2 27,8 M12x22 69,9 35,7 M12x25 57,2 27,8 M12x22 69,9 35,7 M12x25 57,2 27,8 M12x22 69,9 35,7 M12x25 66,7 31,8 M14x25 77,8 42,9...
  • Page 50 Dimensions EIPH6 Double pump with SAE-D2-bolt flange and straight keyed shaft Order example: EIPH6-___RK23-1X+ EIPH2-___RP30-1X rotation direction shaft end EIPH6 EIPH2 suction port 69,9 35,7 M12x25 69,9 35,7 M12x25 69,9 35,7 M12x25 77,8 42,9 M12x25 77,8 42,9 M12x25 77,8 42,9 M12x25 88,9 50,8...
  • Page 51 Connecting flanges SAE EIPH SAE flange metric tapped Version a SAE pipe threaded flange Version b Article number Type pmax GV-AD15-SAE12-C 07 07 04 0030 M22x1,5 38,1 17,5 M8x25 EFG1/2-SAE12-C 07 07 04 0026 G1/2" 38,1 17,5 M8x30 GV-AD22-SAE34-C 07 07 04 0031 M30x2 47,6 22,2...
  • Page 52 Connecting flanges SAE EIPH Summary of SAE Pressure- and Suction flange SAE J 518C, ISO 6162 Version Version Type Inlet Outlet EIPH2-004-005 1/2" • • 1/2" • • EIPH2-006-008 3/4" • • 1/2" • • EIPH2-011-025 1" • • 1/2" •...
  • Page 53 Notes...
  • Page 54 Notes...
  • Page 55 Notes...
  • Page 56 Frame size 2, 3, 5 or 6 Type H: High pressure pump Eckerle internal gear pump *Secondary pump section – not usable as single pump Order example High pressure pump, frame size 2 with 15,8 cm /rev, clockwise rotation, straight...
  • Page 57 Variable-speed operation As a matter of principle, Eckerle internal gear pumps are eminently suited for variable speed operation. Even at low viscosities and high temperatures of the pumping medium, the pumps run extremely energy efficiently and highly dynamically over a wide speed range due to the radial and axial gap compensation.
  • Page 58 2) 3) IV. Pressure Holding Operation: Eckerle internal gear pumps are able to build up high pressures even at very low speeds due to the gap compensation. Hold pressure operation is thus extremely energy-efficient. Pump operation should follow after the hold pressure operation to flush out the pump.
  • Page 59 Characteristics EIPH2 Volume flow Operational pressure [bar] Operational pressure [bar] Level of efficiency 100% 100% Operational pressure [bar] Operational pressure [bar] Driving power Operational pressure [bar] Operational pressure [bar] Sound level pressure in air Operational pressure [bar] Operational pressure [bar] Measurement conditions: Speed 1450 min-1, viscosity 46 mm²/s,operating temperature 40°C Measured in silent room in accordance with DIN 45 635 sheet 26, microphone distance: 1 m axial...
  • Page 60 EIPH3 Volume flow Operational pressure [bar] Operational pressure [bar] Level of efficiency 100% 100% Operational pressure [bar] Operational pressure [bar] Driving power Operational pressure [bar] Operational pressure [bar] Sound level pressure in air Operational pressure [bar] Operational pressure [bar] Measurement conditions: Speed 1450 min-1, viscosity 46 mm²/s,operating temperature 40°C Measured in silent room in accordance with DIN 45 635 sheet 26, microphone distance: 1 m axial...
  • Page 61 Characteristics EIPH5 Volume flow Operational pressure [bar] Level of efficiency 100% Operational pressure [bar] Driving power Operational pressure [bar] Sound level pressure in air Operational pressure [bar] Measurement conditions: Speed 1450 min-1, viscosity 46 mm²/s,operating temperature 40°C Measured in silent room in accordance with DIN 45 635 sheet 26, microphone distance: 1 m axial...
  • Page 62 EIPH6 Volume flow Operational pressure [bar] Operational pressure [bar] Level of efficiency 100% 100% Operational pressure [bar] Operational pressure [bar] Driving power Operational pressure [bar] Operational pressure [bar] Sound level pressure in air Operational pressure [bar] Operational pressure [bar] Measurement conditions: Speed 1450 min-1, viscosity 46 mm²/s,operating temperature 40°C Measured in silent room in accordance with DIN 45 635 sheet 26, microphone distance: 1 m axial...
  • Page 63 Characteristics Permissable peak operational pressure dependent on speed EIPH2 EIPH2 Nominal size 019, 022 and 025 including suc on port 1 1/2" 1000 1500 2000 2500 3000 3500 4000 4500 Revolu ons per minute [min ] Nominal size : 004/005/006 011/013 019/022 EIPH3...
  • Page 64 EIPH EIPH5 1000 1500 2000 2500 3000 3500 Revolu ons per minute [min ] Nominal size: 064/080 EIPH6 1000 1500 2000 2500 Revolu ons per minute [min ] Nominal size: 040/050 080/100...
  • Page 65 For further information please visit: eckerle.com All indicated data serve alone the product description and are not as characteristics in the legal sense to be understood. Subject to alterations. Eckerle Technologies GmbH P.O. box 1368 Otto-Eckerle-Straße 6/12A 76316 Malsch, Germany Tel.
  • Page 66 Settima Meccanica Screw pumps SMT16B van Dinther Antriebstechnik GmbH Tel No. : +49 (0) 234 - 68738 0 Dieselstr. 27 b - c, D 44805 Bochum Fax No.: +49 (0) 234 - 68738 27 E-mail: hydraulik@van-dinther.de...
  • Page 67 Settima Meccanica Settima Mechanica produces screw pumps for more than 30 years and is one of the leading companys at the european market. They are an independent, medium-size company which is managed in the second generation. Settima produces an weight range and flexible programm of screw pumps.
  • Page 68 SMT16B - Pump Service conditions Settima Meccanica 3 screw screw pump SMT16B screw pump for industrial applications with shaft seal, low-pressure Mounting flange flange ISO 3019/2 according to ICE standard for option AC-direct mounting Pipe connections SAE 3000 psi and BSP screw threads Mounting position in any order, SMIT complete or suction-sited in oil Drive...
  • Page 69 t t i m R 20 SMT16B ***L Dimensions: ✁ ✂ ✄ the suction cover motor flange selection selection of the suction port standard body standard mounting flange can be moved in standard suction cover steps of 90° 105,6 Ordering options 1/2"...
  • Page 70 Settima GR 25 SMT16B ***L Dimensions the suction cover selection of the suction port motor flange selection standard body can be moved in standard suction cover standard mounting flange steps of 90° 39,5 65,5 85,25 Ø11 Ordering options 3/4" BSP 1/2"...
  • Page 71 Settima GR 32 SMT16B ***L Dimensions the suction cover motor flange selection selection of the suction port standard body can be moved in standard mounting flange standard suction cover steps of 90° 132,7 95,5 Ordering options SAE 3000 psi 1 1/4" SAE 3000 psi 1"...
  • Page 72 Settima GR 40 SMT16B ***L Dimensions: motor flange selection selection of the suction port the suction cover standard body can be moved in standard mounting flange standard suction cover steps of 90° 161,5 149,5 Ordering options SAE 3000 psi 1 1/2" SAE 3000 psi 1 1/4"...
  • Page 73 Settima GR 45 SMT16B ***L Dimensions: selection of the suction port the suction cover motor flange selection standard body standard mounting flange standard suction cover can be moved in steps of 90° 189,7 126,5 Ordering options SAE 3000 psi 2" SAE 3000 psi 1 1/2"...
  • Page 74 Settima GR 55 SMT16B ***L Dimensions: selection of the suction port the suction cover motor flange selection standard body standard suction cover can be moved in standard mounting flange steps of 90° 209,5 18,5 142,5 148,5 Ordering options SAE 3000 psi 2 1/2" SAE 3000 psi 2"...
  • Page 75 Settima GR 60 SMT16B ***L Dimensions: motor flange selection selection of the suction port the suction cover standard body standard mounting flange standard suction cover can be moved in steps of 90° 224,6 18,5 Ordering options SAE 3000 psi 3" SAE 3000 psi 2 1/2"...
  • Page 76 Settima GR 70 SMT16B ***L Dimensions: the suction cover motor flange selection selection of the suction port standard body can be moved in standard mounting flange standard suction cover steps of 90° 19,5 Ordering options SAE 3000 psi 3 1/2" SAE 3000 psi 3"...
  • Page 77 Settima GR 80 SMT16B ***L Dimensions: the suction cover motor flange selection selection of the suction port standard body can be moved in standard mounting flange standard suction cover steps of 90° Ordering options SAE 3000 psi 4" SAE 3000 psi 3" GR80 Baugröße industrial pump option AXS...
  • Page 78 Settima GR 90 SMT16B ***L Dimensions: selection of the suction port the suction cover motor flange selection standard body standard suction cover can be moved in standard mounting flange steps of 90° Ordering options SAE 3000 psi 5" SAE 3000 psi 4" option AXS GR90 size industrial pump...
  • Page 79 Settima GR 110 SMT16B ***L Dimensions: the suction cover motor flange selection selection of the suction port standard body can be moved in standard mounting flange standard suction cover steps of 90° Ordering options SAE 3000 psi 5" SAE 3000 psi 4" GR110 size option AXS...

  • Page 80: Ordering Information

    Ordering information The possible options for the diffirent pump size you will find on the previous data sheets. Please contact us to calculate the capacity or demand our calculation board. type designation code for order of pump motor-pump units M * * **L*** N* B*B* ** GR *** SM*T ***L S* AC** * * R** size 20-110 option S=delta D=star connection...
  • Page 81 van Dinther Antriebstechnik GmbH Tel No.: +49 (0) 234 - 68738 0 page: 16 Dieselstr. 27 b - c, D 44805 Bochum Fax No.: +49 (0) 234 - 68738 27 E-mail: hydraulik@van-dinther.de The data shown in this catalogue can be changed wihtout notice.
  • Page 82 Settima GR20 SMT ***L SN screw pump for high viscosity and air emulsion Dimensions: Ordering options the suction cover motor flange selection selection of the suction port standard body standard mounting flange can be moved in standard suction cover GR20 size steps of 90°...
  • Page 83 Settima GR32 SMT ***L SN screw pump for high viscosity and air emulsion Dimensions Ordering options motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover steps of 90° GR32 size industrial pump pcont =50 bar (hyd.oil)
  • Page 84 Settima GR40 SMT ***L SN screw pump for high viscosity and air emulsion Dimensions motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover Ordering options steps of 90° 71,5 225,5 GR40 size...
  • Page 85 motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover steps of 90° 126,5 " SAE 3000 psi 2" SAE 3000 psi 1 1/2" " 64,5 " option AX 51,5 2"...
  • Page 86 Settima GR 55 SMT ***L SN screw pump for high viscosity and air emulsion Dimensions Ordering options the suction cover motor flange selection selection of the suction port standard body GR55 size can be moved in standard mounting flange standard suction cover steps of 90°...
  • Page 87 Settima GR 60 SMT ***L SN screw pump for high viscosity and air emulsion Dimensions Ordering options motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover steps of 90°...
  • Page 88 Settima GR 70 SMT ***L SN screw pump for high viscosity and air emulsion Dimensions Ordering options motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover steps of 90°...
  • Page 89 Settima GR 80 SMT ****L SN screw pump for high viscosity and air emulsion Dimensions motor flange selection the suction cover selection of the suction port standard body Ordering options standard mounting flange can be moved in standard suction cover steps of 90°...
  • Page 90 Settima GR20 SMT ***L screw pump for high viscosity and air emulsion Dimensions: Ordering options the suction cover motor flange selection selection of the suction port standard body standard mounting flange can be moved in standard suction cover GR20 size steps of 90°...
  • Page 91 Settima GR32 SMT ***L screw pump for high viscosity and air emulsion Dimensions Ordering options motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover steps of 90° GR32 size industrial pump pcont =80 bar (hyd.oil)
  • Page 92 Settima GR40 SMT ***L screw pump for high viscosity and air emulsion Dimensions motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover Ordering options steps of 90° 71,5 225,5 GR40 size...
  • Page 93 Settima GR 45 SMT ***L screw pump for high viscosity and air emulsion Dimensions Ordering options motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover GR45 size steps of 90°...
  • Page 94 Settima GR 55 SMT ***L screw pump for high viscosity and air emulsion Dimensions Ordering options the suction cover motor flange selection selection of the suction port standard body GR55 size can be moved in standard mounting flange standard suction cover steps of 90°...
  • Page 95 Settima GR 60 SMT ***L screw pump for high viscosity and air emulsion Dimensions Ordering options motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover steps of 90° GR60 size 18,5 82,5...
  • Page 96 Settima GR 70 SMT ***L screw pump for high viscosity and air emulsion Dimensions Ordering options motor flange selection the suction cover selection of the suction port standard body standard mounting flange can be moved in standard suction cover steps of 90° GR70 size 19,5 industrial pump...
  • Page 97 Settima GR 80 SMT ****L screw pump for high viscosity and air emulsion Dimensions motor flange selection the suction cover selection of the suction port standard body Ordering options standard mounting flange can be moved in standard suction cover steps of 90° GR80 size industrial pump pcont=80 bar (hydr.oil)
  • Page 98 Installation and commissioning of Settima screw pumps Type GR** SMT** 3-screw screw pumps a. Medium: HL oil conforming to DIN 51524 Parts 2 and 3 Special media such as: min 5% oil min 40% oil max. 35 - 55% water HFDR high-viscosity lubricants SKYDROL, MIL-H...
  • Page 99 Installation and commissioning of Settima screw pumps Type GR** SMT** 3-screw screw pumps d. Filtration/contamination Oil purity Class 10 to NAS 1638 Higher contamination classes possible after consultation e. Seal materials The standard pump is fitted with NBR seals. VITON, TEFLON and EPDM seals are also available on request and at a surcharge. f.
  • Page 100 Installation and commissioning of Settima screw pumps Type GR** SMT** 3-screw screw pumps g. Installation position The pump can be installed in any position. Care must however be taken to ensure that the pump can vent itself completely on initial commissioning. h.
  • Page 101 Installation and commissioning of Settima screw pumps Type GR** SMT** 3-screw screw pumps Start the drive repeatedly for short periods, until the pump starts to supply oil. Before the pump is put under full load, the whole system must be completely vented. Under permanent operating conditions, no more noise caused by air should be heard.
  • Page 102 Installation and commissioning of Settima screw pumps Type GR** SMT** 3-screw screw pumps o. Type designation All Settima screw pumps are supplied with an engraved type designation, production date and serial number. The type designations have the following meanings: Pump size Pump with suction flange and shaft sealing ring SMIT Pump with suction basket and shaft sealing ring...

  • Page 104: High Speed

    GO SILENTLY AT HIGH PRESSURE & HIGH SPEED INDUSTRIAL CONTINUUM® Series Helical rotor pumps for high pressure and no MOBILE noise application The new generation of gear pumps for NO PULSATION & NO NOISE MARINE www.settima.it...
  • Page 105 Continuum® pump / pompa Continuum® Achieves better efficiency, lower production cost, better life quality for the industrial world. Ottiene alti livelli di efficienza, ridotti costi di produzione ed una migliore qualità del lavoro. Reducing noise in the workplace has become a necessity for many companies. By now most companies have recognized noise as a cost weighting on the economics of their businesses.
  • Page 106 CONTINUUM® PUMP ADVANTAGES / MANUFACTURING ACCURACY IN ANY DE- VANTAGGI DELLA POMPA CONTINUUM® TAILS / MASSIMA ACCURATEZZA NEI DETTAGLI SETTIMA produces hydraulic no noise pumps since over • Low noise also at high speed (up to 6.500 RPM). thirty years, achieving a high level of competence and •...
  • Page 107 Pump displacements / Cilindrate Group 1 GR28 4500 4000 3990 3990 3500 3000 3570 2500 3220 2000 1500 1000 2550 Group 2 GR33 GR38 4500 4000 3990 3840 3840 3580 3500 3500 3340 3220 3000 2990 2900 2610 2500 2000 1500 1000 Group 3...
  • Page 108 Applications / Applicazioni INDUSTRIAL MOBILE ENVIRONMENTAL INDUSTRY MARINE Ground-handling equip- Machine tools lubrication Baler and compacting of Marine power hydraulics. ment. systems. waste. Rudder actuators (tandem Agricultural machinery. Lifting equipment, hydraulic Containers. system). Hydraulic systems for park- systems for dock-levelers. ing systems.
  • Page 109 Technical characteristics Models / Modelli 28 - 33 -38 - 47 - 55 - 72 - 92* - 106* Flanges Group 1 – Group 2 (European, German, BKT, SAE-A) – Group 3 (European, SAE-B) – Group 4 (SAE-D) Flange Gruppo 1 – Gruppo 2 (Europeo, Tedesco, BKT, SAE-A) – Gruppo 3 (Europeo, SAE-B) – Gruppo 4 (SAE-D) Connections BSPP (GAS) –...
  • Page 110 System requirements / Requisiti del sistema Inlet pressure The inlet vacuum must be controlled within the prescribed range in order to Max. continuous vacuum 0.8 [23.6] bar abs. achieve the expected pump life and performance. The system design must Max. intermittent vacuum 0.6 [17.7] [in.
  • Page 111 • Desired maintenance interval • Filtration requirements of other system components Measure filter efficiency with a Beta ratio (β x ). For: • Suction filtration, with controlled reservoir ingression, use a β = 75 filter 35-45 • Return or pressure filtration, use a pressure filtration with an efficiency of β = 75.
  • Page 112 Continuum® Servo drive pumps Servo drive systems: easy, no noise, fast and energy saving. Hydraulic press servo drives have been on the market since many years already. In Asia most of the market of plastic injection mold- ing machines is using variable servo drive motors and fixed displacement pumps, like external gear, vane or internal gear pumps. The usage of this type of systems enables energy savings up to 65% when compared to conventional drive systems (fixed speed motor and variable displacement hydraulic pumps).
  • Page 113 Continuum® Servo drive pumps The Continuum® servo drive pump can be equipped with (optional): • ® Accumulator: the bypass valve never reacts with the same dynamic and speed of the Continuum servo drive pump. The accumulator catches the risky pressure peaks. •...

  • Page 114: Optional Material

    Product description / Descrizione prodotto N° DESCRIPTION/DESCRIZIONE MATERIAL / MATERIALE O-ring seal / O-ring O-ring seal / O-ring O-ring seal / O-ring Driving Continuum® rotor / Rotore guida Continuum® Hardened steel / Acciaio temprato Motor flange / Flangia motore Cast iron / Ghisa Ring for bush / Anello porta boccola Aluminium / Alluminio Driven Continuum®...
  • Page 115 Ordering code / Codice ordine Single pump / Pompa singola Shaft seal Type Class Displacement Flange & shaft Ports Rotation Guarnizione Tipo Classe Cilindrata Flangia & albero Porte Rotazione albero F1AC3-F1PAC2-F1KAG54-F1LAGL54- GR28 004-006-008-010-013 FSAEAAC-F1KAGL54 Standard Standard GR33 010-013-015-018 F2AC4-F2BK7AG-FSAEAAC-FSAEAAT9 G-Q-U (none) (none) F2AC4-F2BK7AG-FSAEAAC-...
  • Page 116 Variant codes for ordering integral relief valves* The tables below detail the various codes for ordering integral relief valves. Code Pump speed for RV setting Code Pressure setting 500 min (rpm) 18 bar [261 psi] 1000 min (rpm) 30 bar [435 psi] 1250 min (rpm) 40 bar [580 psi]...
  • Page 117 GR28 - Dimensional drawings / Disegni dimensionali GR28 SHAFT AND FLANGE TYPES AND DIMENSIONS / TIPI DI ALBERO E FLANGIA E DIMENSIONI Group 1 pumps / Pompe gruppo 1 Type Class Flange & Shaft available types Ports Weight F1 AC3 F1P AC2 F1K AG54 GR28...
  • Page 118 29 1,142" 56 2,205" 0,157" 70 2,756" 52 2,047" 64 2,52" 15 0,591" 0,354" 1: 8 Key \ Ling uetta 2,38x5,16 [0,094"x0,203"] N°4 0,295" -0,02 -0,0008 O 25,4 1" -0,05 -0,002 GR28 - TYPE / TIPO F1P AC2 Intermittent Noise Continuous Flow Dimensions A...
  • Page 119 12 0,472" 40 1,575" 14 0,551" 0,787" 64 2,52" 7 0,276" N°2 0,335" 6,3 0,248" -0,02 -0,0008 0,197" -0,05 -0,002 GR28 - TYPE / TIPO F1K AGL54 Intermittent Noise Continuous Flow Dimensions A Dimensions B Pressure Peak pressure level torque Pressure Portata Dimensioni A...
  • Page 120 12 0,472" 40 1,575" 14 0,551" 64 2,52" 0,787" 7 0,276" 2 0,079" O 9 0,354" N°2 0,335" 6,3 0,248" -0,02 -0,0008 0,197" 13 0,512" -0,05 -0,002 GR28 - TYPE / TIPO F1L AGL54 Intermittent Noise Continuous Flow Dimensions A Pressure Peak pressure level...
  • Page 121 OPTION \ OPZIONI SEFETY Not avail INLET AND OUTLET PORTS / PORTE DI ASPIRAZIONE E MANDATA (Suction / Pressure) Non disp INLET AND OUTLET TORT \ PORTE DI ASPIRAZIONE E MANDATA Type G / Tipo G Type U / Tipo U Type G \ Tipo G SAE O-Ring port 10 type U \ Tip o U...
  • Page 122 GR33 - Dimensional drawings / Disegni dimensionali GR33 SHAFT AND FLANGE TYPES AND DIMENSIONS / TIPI DI ALBERO E FLANGIA E DIMENSIONI Group 2 pumps / Pompe gruppo 2 Type Class Flange & Shaft available types Ports Weight F2 AC4 F2BK7 AG GR33 Q-G-U...
  • Page 123 7,2 0,283" 60 2,362" 86 3,386" 10 0,394" N°2 O 10,5 0,413" -0,03 -0,0012 5,7 0,224" O 52 2,047" -0,08 -0,0031 15,6 0,614" GR33 - TYPE / TIPO F2 BK7 AG Intermittent Noise Continuous Flow Dimensions A Dimensions B Pressure Peak pressure level torque...
  • Page 124 32 1,26" 140 5,512" 0,252" 106,4 4,189" 86 3,386" 8,5 0,335" O 99 3,898" 0,827" O 82,55 3,25" -0,05 -0,002 GR33 - TYPE / TIPO FSAEA ACT9 Intermittent Noise Continuous Flow Dimensions A Dimensions B Pressure Peak pressure level torque Pressure Type Portata...
  • Page 125 GR38 - Dimensional drawings / Disegni dimensionali GR38 SHAFT AND FLANGE TYPES AND DIMENSIONS / TIPI DI ALBERO E FLANGIA E DIMENSIONI Group 2 pumps / Pompe gruppo 2 Type Class Flange & Shaft available types Ports Weight F2 AC4 F2BK7 AG GR38 FSAEA AC...
  • Page 126 7,2 0,283" 60 2,362" 86 3,386" 10 0,394" N°2 O 10,5 0,413" -0,03 -0,0012 5,7 0,224" O 52 2,047" -0,08 -0,0031 15,6 0,614" GR38 - TYPE / TIPO F2BK7 AG Intermittent Noise Continuous Flow Dimensions A Dimensions B Pressure Peak pressure level torque Pressure...
  • Page 127 32 1,26" 140 5,512" 0,252" 106,4 4,189" 86 3,386" 8,5 0,335" O 99 3,898" 0,827" O 82,55 3,25" -0,05 -0,002 GR38 - TYPE / TIPO FSAEA AT9 Intermittent Noise Continuous Flow Dimensions A Dimensions B Pressure Peak pressure level torque Pressure Type Portata...
  • Page 128 OPTION \ OPZIONI OPTION \ OPZIONI INLET A ND OUTLET TORT \ PORTE DI ASPIRAZIONE E MANDATA INLET A ND OUTLET TORT \ PORTE DI ASPIRAZIONE E MANDATA INLET OUTLET PORTS / PORTE DI ASPIRAZIONE E MANDATA (Suction / Pressure) OPTION \ OPZIONI OPTION \ OPZIONI Type Q \ Tipo Q...
  • Page 129 GR47 - Dimensional drawings / Disegni dimensionali GR47 SHAFT AND FLANGE TYPES AND DIMENSIONS / TIPI DI ALBERO E FLANGIA E DIMENSIONI Group 3 pumps / Pompe gruppo 3 Type Class Flange & Shaft available types Ports Weight F3 AC9 FSAEB AC 10 Kg GR47...
  • Page 130 41,2 1,622" 174 6,85" 0,236" 146 5,748" 114 4,488" 0,787" O 120 4,724" 33,3 1,311" Key \ Ling etta 6,35x6,35x25,4 [0,25"x0,25"x1"] O 101,6 4" -0,05 -0,002 GR47 - TYPE / TIPO FSAEB AC Intermittent Noise Continuous Flow Dimensions A Dimensions B Pressure Peak pressure level...
  • Page 131 O 33 1,299" PTION \ OPZIONI Gas 1" GR47 INLET OUTLET PORTS / PORTE DI ASPIRAZIONE E MANDATA OPTION \ OPZI N°4 M10x20 30,2 1,189" ----------- ----------- ----------- ----------- ---- ET TORT \ PORTE DI ASPIRAZIONE ------------------------------------------------ IN LET TORT \ PORTE DI ASPIRAZ Suction port Pressure por t ----------- ----------- ----------- ----------- -----...
  • Page 132 GR55 - Dimensional drawings / Disegni dimensionali GR55 SHAFT AND FLANGE TYPES AND DIMENSIONS / TIPI DI ALBERO E FLANGIA E DIMENSIONI Group 3 pumps / Pompe gruppo 3 Type Class Flange & Shaft available types Ports Weight FSAEB AC GR55 O-OE 15 Kg...
  • Page 133 46 1,811" 174 6,85" 6 0,236" 146 5,748" 122 4,803" 0,787" O 120 4,724" 33,3 1,311" O 101,6 4" -0,05 -0,002 GR55 - TYPE / TIPO FSAEB AT15 Intermittent Continuous Pressure Peak pressure Noise Flow Dimensions A Dimensions B Dimensions C Pressure Pressione Picco pres-...
  • Page 134 GR72 - Dimensional drawings / Disegni dimensionali GR72 SHAFT AND FLANGE TYPES AND DIMENSIONS / TIPI DI ALBERO E FLANGIA E DIMENSIONI Group 4 pumps / Pompe gruppo 4 Type Class Flange & Shaft available types Ports Weight FSAED AC GR72 30 Kg FSAED AT23...
  • Page 135 62,1 267 10,512" 2,445" 228,6 9" 170 6,693" 0,248" O 200 7,874" 0,787" 1,417" O 152,4 6" -0,05 -0,002 GR72 - TYPE / TIPO FSAED AT23 Noise Continuous Intermittent Peak pressure level Flow Dimensions A Dimensions B Dimensions C Pressure Pressure torque Picco pressione...
  • Page 136 Flow performances @ 46 cSt GR 28   1P‐C2  GR 28   1P‐C2  GR28 1-C3 / 1L-GL54 / 1L-G54 GR28 1P-C2 50  50  45  45  40  40  35  35  13cc (140bar)  13cc (140bar)  30  30  10cc (180bar)  10cc (180bar)  25  25  8cc (220bar)  8cc (220bar)  20  20  6cc (240bar)  6cc (240bar)  15  4cc (240bar)  15  4cc (240bar) ...
  • Page 137 Flow performances @ 46 cSt GR 55  GR 72  GR72 GR55 350  300  300  250  250  200  200cc (202bar)  90cc (178bar)  200  175cc (213bar)  75cc (229bar)  150cc (225bar)  150  63cc (249bar)  150  125cc (239bar)  50cc (275bar)  101cc (252bar)  100  100  94cc (270bar)  50  50  00  00  500  750  1000  1250  1500  1750  2000 ...
  • Page 138 Power-torque performances @ 46 cSt GR28 4 CC 1000 1500 2000 2500 3000 3500 4000 GR28 6 CC GR28 8 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000 GR28 10 CC GR28 13 CC 1000 1500 2000...
  • Page 139 Power-torque performances @ 46 cSt GR33 15 CC GR33 18 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000 GR38 16 CC GR38 18 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000...
  • Page 140 Power-torque performances @ 46 cSt GR47 28 CC GR47 32 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000 GR47 36 CC GR47 40 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000...
  • Page 141 Power-torque performances @ 46 cSt GR55 90 CC GR55 75 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000 GR72 94 CC GR72 101 CC 1000 1500 2000 2500 1000 1500 2000 2500 GR72 125 CC GR72 150 CC 1000 1500...
  • Page 142 Tandem & multiple pumps / Pompe doppie e multiple Continuum® pumps are suitable for multiple setups, whereby the drive shaft of the first pump is extended to a second and even a third Continuum® pump. Each pump is connected to another by means of coupling. Each pump has its own suction port. Basically the technical specifications of single pumps apply also to multiple setups**.
  • Page 143 GR28 - Group 1 tandem pumps* GR28 - 2° GR28 + GR28 Available flange and shaft \ Flange e alberi disponibili 7,52 196,5 7,73 201,5 7,93 206,5 8,13 213,4 8,40 44,5 1,75 44,5 1,75 44,5 1,75 44,5 1,75 44,5 1,75 3,54 92,75 3,65...
  • Page 144 GR33 - Groups 2 tandem pumps* GR28 - 2° GR33 + GR28 Available flange and shaft \ Flange e alberi disponibili 217,5 8,56 8,78 8,98 9,17 239,9 9,44 53,75 2,12 53,75 2,12 53,75 2,12 53,75 2,12 53,75 2,12 107,25 4,22 4,33 112,5 4,43...
  • Page 145 GR33 - Groups 2 tandem pumps* GR33 - 2° GR33 + GR33 Available flange and shaft \ Flange e alberi disponibili 8,58 222,9 8,78 227,9 8,97 233,7 9,20 53,75 2,11 53,75 2,12 53,75 2,12 53,75 2,12 106,5 4,19 108,95 4,29 111,45 4,39 114,35...
  • Page 146 GR38 - Groups 2 tandem pumps* GR28 - 2° GR38 + GR28 Available flange and shaft \ Flange e alberi disponibili 8,81 229,5 9,03 234,5 9,23 239,5 9,429 246,4 9,701 55,5 2,18 55,5 2,18 55,5 2,185 55,5 2,185 55,5 2,185 4,40 114,75 4,51...
  • Page 147 GR38 - Groups 2 tandem pumps* GR33 - 2° Available flange and shaft \ Flange e alberi disponibili GR38 + GR33 224,5 8,84 229,4 9,03 234,4 9,23 240,2 9,46 55,5 2,19 55,5 2,19 55,5 2,19 55,5 2,19 Type \ Tipo F2-AC4 111,25 4,38 113,7...
  • Page 148 GR38 - Groups 2 tandem pumps* GR38 - 2° GR38 + GR38 8,98 9,09 9,21 9,33 241,5 9,51 9,69 55,5 2,19 55,5 2,19 55,5 2,19 55,5 2,19 55,5 2,19 55,5 2,19 4,45 114,5 4,51 4,57 117,5 4,63 119,75 4,71 4,80 15,9 0,63 15,9...
  • Page 149 GR47 - Group 3 tandem pumps Available flange and shaft \ Flange e alberi disponibili GR28 - 2° 125 4,921" 47 1,85" 20 0,787" GR47 + GR28 Type \ Tipo F3-AC9 98,5 3,878" Max torque \ Coppia massima 320 Nm 5 0,197"...
  • Page 150 GR33 - 2° GR47 + GR33 306,5 12,07 311,4 12,26 316,4 12,46 322,2 12,69 67,5 2,66 67,5 2,66 67,5 2,66 67,5 2,66 181,25 7,14 183,7 7,23 186,2 7,33 189,1 7,44 13,75 0,54 13,75 0,54 13,75 0,54 13,75 0,54 310,5 12,22 315,4 12,42 320,4...
  • Page 151 GR47 - 2° GR47 + GR47 341,5 13,44 345,5 13,60 349,5 13,76 353,5 13,91 14,09 14,29 67,5 2,66 67,5 2,66 67,5 2,66 67,5 2,66 67,5 2,66 67,5 2,66 7,72 7,80 7,87 7,95 204,25 8,04 206,75 8,14 19,5 0,77 19,5 0,77 19,5 0,77 19,5...
  • Page 152 GR55 - Group 3 tandem pumps Available flange and shaft \ Flange e alberi disponibili GR28 - 2° Type \ Tipo FSAEB-AT15 174 6,85" 46 1,811" 20 0,787" Max torque \ Coppia massima 700 Nm 146 5,748" GR55 + GR28 6 0,236"...
  • Page 153 GR33 - 2° GR55 + GR33 334,5 13,17 339,4 13,36 344,4 13,56 350,2 13,79 81,5 3,21 81,5 3,21 81,5 3,21 81,5 3,21 195,25 7,70 197,7 7,78 200,2 7,88 203,1 8,00 81,5 3,21 81,5 3,21 81,5 3,21 81,5 3,21 195,25 7,69 197,7 7,78 200,2...
  • Page 154 GR38 - 2° GR55 + GR38 13,98 14,09 14,21 14,33 368,5 14,51 14,69 3,54 3,54 3,54 3,54 3,54 3,54 205,5 8,09 8,15 208,5 8,21 8,27 212,25 8,36 214,5 8,44 O ports 3,54 3,54 3,54 3,54 3,54 3,54 OE ports 93,5 3,68 93,5 3,68...
  • Page 155 2° GR55 + GR55 15,55 15,91 16,22 16,65 81,5 3,21 81,5 3,21 81,5 3,21 81,5 8,94 231,5 9,11 235,5 9,27 9,48 81,5 3,21 81,5 3,21 81,5 3,21 81,5 8,94 231,5 9,11 235,5 9,27 9,48 0,91 0,91 0,91 15,91 16,26 16,57 17,01 3,39 3,39...
  • Page 156 GR72 - Group 4 tandem pumps Available flange and shaft \ Flange e alberi disponibili GR47 - 2° GR72 + GR47 430,5 16,95 434,5 17,11 438,5 17,26 442,5 17,42 17,60 17,80 Type \ Tipo FSAED-AT23 Max torque \ Coppia massima 1200 Nm 267 10,512"...
  • Page 157 GR55 - 2° GR72 + GR55 17,64 17,99 18,31 18,74 125,5 4,94 125,5 4,94 125,5 4,94 125,5 4,94 9,29 240,5 9,47 244,5 9,63 9,84 128,5 5,06 128,5 5,06 128,5 5,06 128,5 5,06 9,17 237,5 9,35 9,48 9,50 9,64 250,5 9,72 9,86 0,91 17,76...
  • Page 158 GR72 - 2° GR72 + GR72 559,8 22,03 562,8 22,15 572,8 22,55 583,3 22,96 593,3 23,35 603,8 23,77 125,5 4,94 125,5 4,94 125,5 4,94 125,5 4,94 125,5 4,94 125,5 4,94 314,8 12,39 316,3 12,45 321,3 12,65 326,55 12,86 331,55 13,05 336,8 13,26 128,5...
  • Page 159 Settima, Italy Headquarter, r&d and production ASIA Ltd. Sales Office Warehouse Settima Meccanica Srl Settima - 29020 Piacenza (Italia) tel. +39 0523.3650 fax +39 0523.3650299 www.settima.it info@settima.it...
  • Page 160 GO SILENTLY SAVING ENERGY ENERGY ® 2VHL Continuum Series WIND Silent transfer pump for lubrication, filtration & cooling Ideal for extreme environments INDUSTRIAL www.settima.it...
  • Page 161 2VHL Continuum ® Pumps 2VHL Continuum® Pumps are transfer pumps designed to handle a wide variety of fluids, with no operating noise. In few words transport and silence. The rotors of 2VHL Continuum® pump have been designed using the well known Continuum helical rotors, which are a byword for silence, energy consumption reduction and high performance.
  • Page 162 Product Description Index N° Description Material Body GJL 250* Gears Steel Bushing DU Steel O Ring NBR/FKM (FPM/EPDM)* End cover GJL 250* Front cover GJL 250* Lip seal NBR/FKM (FPM/EPDM)* Circlip Steel Screws Steel Shaft key Steel * Others available upon request Standard performances Characteristics Unit...
  • Page 163 GR 47 - Dimensional drawing S E Z I O N E A - A 6,35 7/8" -0,027 33, 3 N° 4 holes M12 thread deep 20 80, 5 42, 2 78, 5 232, 2 Details Nominal Description 0F [mm] X [mm] Y [mm] Weight [kg]...
  • Page 164 GR 55 - Dimensional drawing S E Z I O N E A - A 6,35 Ch . -0,0 3 25, 4 -0,0 4 38, 1 N° 4 holes M12 thread deep 20 129, 5 Details Nominal Description 0F [mm] X [mm] Y [mm] Weight [kg]...
  • Page 165 Speed Range RPM limit Max speed (RPM) The graph is referred to the average performances of all 2VHL series. For more information please contact Settima. NPSH Required 1000 3000 5000 7000 9000 11000 13000 15000 Kinematic viscosity (cSt) The graph is referred to the average performances of all 2VHL series. For more information please contact Settima.
  • Page 166 Lubricants Lubricants (DIN51519) ISOVG1500 (13)  100000  ISOVG1000 (12)  ISOVG680 (11)  ISOVG460 (10)  ISOVG320 (9)  10000  ISOVG150 (8)  ISOVG100 (7)  ISOVG68 (6)  ISOVG46 (5)  1000  ISOVG32 (4)  ISOVG22 (3)  ISOVG15 (2)  ISOVG10 (1)  100  13  12  11  10  10  1  ‐40  ‐20  0  20  40  60  80  100  120  Temperature [°C] Product range - Ordering code of GR47 - GR55 To order Settima 2VHL Continuum®...
  • Page 167 Settima, Italy Headquarter, r&d and production ASIA Ltd. Sales Office Warehouse Settima Meccanica Srl Settima - 29020 Piacenza (Italia) tel. +39 0523.3650 fax +39 0523.3650299 www.settima.it info@settima.it...
  • Page 168 Suppressor type WM up to 350 bar with thread port Efficient noise reduction No adjustment on the excitation frequency necessary Reduction of leakages through permanent delivery flow Reduction of pulsation on ~ 10 - 15 % Saving of secondary measures Simple mounting directly at the pump Absorption of the pressure...
  • Page 169 Suppressor type WM up to 350 bar with thread port Operation mode The pulsation 10 circulate through the 3 different damper and diffuser pipes 1,2,3 and adjoin the absorption bladder 6 which is filled with nitrogen 9. The absorption room 7 has only a 5-6 mm higher diameter as the diffuser pipes.
  • Page 170 Suppressor type WM up to 350 bar with thread port Dimensions D thread BSP 210 bar Typ weight l/min G thread BSP thread port WM 3056- .375 174,62 44,45 63,5 WM 3056- .50 174,62 44,45 63,5 WM 3081- .75 206,5 44,45 66,67 WM 3081- 1.0...
  • Page 171 Suppressor type WM up to 350 bar with thread port Product key WM 3056 material o-ring nominal size - NBR (standard) - see table - VIT (viton) thread size - EDM (EPDM) - see table thread type - BSP (standard) - NPT (on request) - SAE flange (on request) 1R-ET D A2 28...
  • Page 172 Suppressor type WM up to 50 bar with victaulic flange Dimensions 50 bar type flange dimensions weight l/min WM1138-2.0 SV 2.0" 98,4 44,5 340,1 11,4 WM11875-2.0 SV 2.0" 116,7 44,5 340,1 12,7 WM11875-2.5 SV 2.5" 116,7 44,5 340,1 13,2 WM11875-3.0 SV 3.0"...
  • Page 173 Service instruction Suppressor WM 6. Torque to approximately 6-8 Nm. Accessoires 7. Remove the Schrader valve block In order to check the precharge it is necessary to have a charging valve from the suppressor. 8. Install the valve cover on the suppressor.
  • Page 174 Helpful hints when installing suppressors WM Either end of the suppressor can serve as inlet or outlet. For pump pulsation suppression and pump noise reduction mount the suppressor directly at the outlet of the pump. The noise reduction will occur when the pump pressure exceeds the precharge pressure of the suppressor.
  • Page 175 Construction and spare parts Suppressor WM To order specify spare part number and suppressor model number. Spare parts are seldom required because there are no moving mechanical parts in the suppressor and the bladder bearly flexes to absorb pulsations. Part Part name Added information Body...
  • Page 176 Radial piston pump compact power pack -Compact design -Simple and compact modular design -Displacement from 0.5 - 9.9 cm³/rev -Pressure from 200 - 550 bar -Optional low pressure gear pump up to 9.9 cm³/rev -Tank volume 1 to 50 Litres -AC motors size 63 to 90 direct mounting -Assembly of IEC standard motors possible -Rugged construction, GGG50 intermediate flanges, metal tanks...
  • Page 177 van Dinther Antriebstechnik GmbH Tel Nr.: 0234 - 68738 0 page: 2 Dieselstr. 27 b - c, D 44805 Bochum Fax Nr.: 0234 - 68738 27 E-mail: hydraulik@van-dinther.de The data shown in this catalogue can be changed without notice.
  • Page 178 Contents Contents Motors and assembly kits page 4 Selection of Radial Piston Pump page 5 Intermediate flanges page 6 Tanks page 7 Dimensions compact power pack direct mounting page 8 Dimensions compact power pack IEC /IE2 motors page 9 Ordering Informations page 10 van Dinther Antriebstechnik GmbH Tel Nr.: 0234 - 68738 0...

  • Page 179: Motor Selection

    Motor selection: Direct mounting motors and IEC motors assembly kits direct mounting motors HD flange type BX IP54 code 0,18 0,37 0,75 code N pole 2pol 2900U/min* 4pol 1450 U/min 6 pol 950 U/min code xxxxxx voltage 110V 220V 230/400V 254/440V type without motor...
  • Page 180 Radial Piston Pump Selection: Volume + Displacement Nominal flow Flow at p Pressure Self priming Number of elements volume n= 1450 rev/min [l/min] pmax Vg [cm³/rev] [l/min] [bar] 1,16 A2-S 0,72 0,62 1,21 1,75 A3-S 0,76 0,93 2,01 2,91 A5-S 1,26 1,83 1,55...
  • Page 181 Intermediate Flange Selection: Intermediate flange material Aluminium on request GGG40 intermediate flange code A double pump circuit scheme gear pump code pmax cm³/rev GO11 GO16 GO21 GO23 GO27 GO32 GO37 GO42 GO48 GO58 GO70 GO80 GO98 intermediate flange code B single pump circuit scheme pressure stages and valves 1 + 2 pressure...

  • Page 182: Tank Selection

    Tank Selection: Optional it is possible to attach an oil level gauge with or without an oil level sensor for all tanks. Tanks code MSLE XXXX type round type of oil tank square type of oil tank code volumen only flange without useable 11,7...
  • Page 183 Dimensions compact power pack direct mounting Dimensions compact power pack: diameter round oil tank AC motor MR01 Ø139 M 63 MR02 Ø139 M 71 MR03 Ø139 M 80 MR04 Ø190 M 90 MR05 Ø190 M 112 MR06 Ø190 MR08 Ø190 mounting face valve block MR11 Ø190...
  • Page 184 Dimensions compact power pack IEC /IE2 motors Dimensions compact power pack: diameter Round oil tank AC Motor MR01 Ø139 M 71 B5 MR02 Ø139 M 80 B5R/B14B MR03 Ø139 M 90S B5R/B14B MR04 Ø190 M 90L B5R/B14B MR05 Ø190 M 100 B14* MR06 Ø190 M112 B14*...

  • Page 185: Ordering Informations

    Ordering Informations Ordering Informations The ordering informations include the group of compenents 1/M90L1.5N4BXT 2/A5 3/AV-F-GO32-D 4/MR05H Tank Intermediate flange Radial piston pump Motor oder motor flange Type radial piston pump, valve controlled Number of piston 2, 3, 5, 6, 7 Mounting flange mounting / direct mounting with Oldham coupling Drive through...
  • Page 186 van Dinther Antriebstechnik GmbH Tel Nr.: 0234 - 68738 0 page: 11 Dieselstr. 27 b - c, D 44805 Bochum Fax Nr.: 0234 - 68738 27 E-mail: hydraulik@van-dinther.de The data shown in this catalogue can be changed without notice.
  • Page 187 RKP aggregate catalog date 02/2012 van Dinther Antriebstechnik GmbH Tel Nr.: 0234 - 68738 0 page: 12 Dieselstr. 27 b - c, D 44805 Bochum Fax Nr.: 0234 - 68738 27 E-mail: hydraulik@van-dinther.de The data shown in this catalogue can be changed without notice.
  • Page 188 Radial piston pump 0.5 - 19.8 ccm/rev 700 bar 1 x P 2 x P 5 x P 7 x P van Dinther Antriebstechnik GmbH Tel Nr.: 0234 - 68738 0 Changes reserved! page: 1 Dieselstr. 27 b - c, D 44805 Bochum Fax Nr.: 0234 - 68738 27 E-mail: hydraulik@van-dinther.de www.van-dinther.de...
  • Page 189 van Dinther Antriebstechnik GmbH Tel Nr.: 0234 - 68738 0 Changes reserved! page: 2 Dieselstr. 27 b - c, D 44805 Bochum Fax Nr.: 0234 - 68738 27 E-mail: hydraulik@van-dinther.de www.van-dinther.de...

  • Page 190: Table Of Contents

    Index of contents Radial piston pump 1-row ........... selection chart: .

  • Page 191: Radial Piston Pump 1-Row

    Radial piston pumps Closed and opened type construction for oil-immersed and over-oil applications 2,3,5,6,7,10,14 piston construction 0.5 to 19.8 ccm / rev p =700 bar 1 flow or more flow available Our multifunctional piston pumps: available in opend type constructions for assembly under the oil level, or in closed type construction for external or internal assembly.

  • Page 192: Selection Chart

    Radial piston pump 1+2-rows closed/ opened type construction *R-ET /*R-SM Selection chart: volumen+ delivery volume nominal delivery rate pressure dimensions ET / number of elements Vg [ccm/rev] delivery rate at at p pmax n= 1450 U/min [l/min] [bar] version see [l/min] page 0,45...

  • Page 193: Closed Type Construction, 1 Delivery Rate, 2 Elements

    Radial piston pump 1-row closed type construction, 1 delivery rate, 2 elements 1R-ET *2 Dimension: 1 x P Ø60 Ø18 1R ET ... pump closed 1 delivery rate Ø200 options: Alternative Vg / P selection chart Pressure Connection G3/8"Alternative Pressure Connection (Air Bleed) Suction Connection G 3/8"...

  • Page 194: Opened Type Construction, 1 Delivery Rate, 2 Elements

    Radial piston pump 1-row opened type construction, 1 delivery rate, 2 elements 1R-SM *2 Dimensions: 1 x P Ø60 f7 Ø18 minimal oil-level 1R SM ... pump opened 1 delivery rate Pressure Connections G 1/4" options: Vg / P selction chart 2 x M8 14 deep tightening torque 50 Nm...

  • Page 195: Closed Type Construction, 1 Delivery Rate, 3 Elements

    Radial piston pump 1-row closed type construction, 1 delivery rate, 3 elements 1R-ET *3 Dimensions: 1 x P Ø60 Ø18 1R ET ... pump closed Ø200 1 delivery rate options: Pressure Connection G3/8" Alternative Suction Connection Vg / P selection chart G 1/2"...

  • Page 196: Opened Type Construction, 1 Delivery Rate, 3 Elements

    Radial piston pump 1-row opened type construction, 1 delivery rate, 3 elements 1R-SM *3 Dimensions: 1 x P Ø60 f7 Ø18 minimal oil-level 1R SM ... pump opened 1 delivery rate Pressure Connection G 1/4" options: 4 x M8, 12 deep Vg / P selection chart 20.8 seals materials...

  • Page 197: Closed Type Construction, 1 Delivery Rate, 5 Elements

    Radial piston pump 1-row closed type construction, 1 delivery rate, 5 elements 1R-ET *5 Dimensions: 1 x P Ø60 Ø18 1R ET ... pump closed 1 delivery rate Ø200 options: Alternative Pressure Connection G3/8" Alternative Pressure Connection (Air Bleed) Vg / P selction chart Suction Connection G 3/8"...

  • Page 198: Closed Type Construction, 5 Delivery Rates, 5 Elements

    Radial piston pump 1-row closed type construction, 5 delivery rates, 5 elements 5R-ET *5 Dimensions: 5 x P Ø60 Ø18 5R ET ... pump closed Ø200 5 delivery rates Air Bleed options: Pressure Connection G3/8" Alternative Vg / P selection chart Suction Connection 36°...

  • Page 199: Opened Type Construction, 1 Delivery Rate, 5 Elements

    Radial piston pump 1-row opened type construction, 1 delivery rate, 5 elements 1R-SM *5 Dimensions: 1 x P 1R SM ... pump opened 1 delivery rate options: Vg / P selection chart option drive-through DA SAE A mounting flange DB SAE B mounting flange DR *R mounting flange seals materials N NBR standard...

  • Page 200: Closed Type Construction, 2 Delivery Rates, 2X3 Elements

    Radial piston pump 1-row closed type construction, 2 delivery rates, 2x3 elements 2R-ET **3 Dimensions: 2 x P Ø60 Ø18 2R ET **3 pump closed 2 delivery rates Ø200 options: Vg / P selection chart Alternative Alternative Pressure Connection G3/8" Pressure Connection (Air Bleed) Suction Connection shows delivery rate per 3...

  • Page 201: Opened Type Construction, 2 Delivery Rates, 2X3 Elements

    Radial piston pump 1-row opened type construction, 2 delivery rates, 2x3 elements 2R-SM **3 Dimensions: 2 x P Ø60 Ø18 minimal oil-level 2R SM **3 pump opened 2 delivery rates options: Pressure Connection G 3/8" Vg / P selection chart Tightening Torque 50 Nm shows delivery rate per 3 elements...

  • Page 202: Closed Type Construction, 1 Delivery Rate, 7 Elements

    Radial piston pump 1-row closed type construction, 1 delivery rate, 7 elements 1R-ET *7 Dimensions: 1 x P Ø60 Ø18 1R ET -*7 pump closed Ø200 1 delivery rate Air Bleed Pressure Connection G3/8" options: Alternative Vg / P selection chart Pressure Connection (Air Bleed) Alternative G 3/8"...

  • Page 203: Closed Type Construction, 7 Delivery Rates, 7 Elements

    Radial piston pump 1-row closed type construction, 7 delivery rates, 7 elements 7R-ET *7 Dimensions: 7 x P Ø60 Ø18 7R ET -*7 pump closed 7 delivery rates Ø200 options: Air Bleed Vg / P selection chart Pressure Connection G3/8" 4 x M8, 12 deep Alternative shows delivery rate per...

  • Page 204: Opened Type Construction, 1 Delivery Rate, 7 Elements

    Radial piston pump 1-row open type construction, 1 delivery rate, 7 elements 1R-SM *7 Dimensions: 1 x P Ø60 Ø18 minimal oil-level 1R-SM-*7 pump opened options: Tightening Torque 50 Nm Vg / P selection chart option drive-through DA SAE A mounting flange 20.8 DB SAE B mounting flange DR *R mounting flange...

  • Page 205: Radial Piston Pump 2-Rows

    Radial piston pump 2-rows closed type construction, 1 delivery rate, 10 elements 1R-ET *10 Dimensions: 1 x P Ø100 Ø 60 Ø18 1R ET -*10 pump closed 1 delivery rate Ø 200 26° 26° options: Pressure Connection Suction Connection G3/8 Alternative Pressure Connection G1/2 Vg / P selection chart...

  • Page 206: Opened Type Construction, 1 Delivery Rate, 10 Elements

    Radial piston pump 2-rows opened type construction, 1 delivery rate, 10 elements 1R-SM *10 Dimensions: 1 x P Ø60 Ø18 minimal oil-level 1R-SM-*7 pump opened options: Vg / P selection chart option drive-through Tightening Torque DA SAE A mounting flange 50 Nm DB SAE B mounting flange DR *R mounting flange...

  • Page 207: Closed Type Construction, 2 Delivery Rates, 10 Elements

    Radial piston pump 2-rows closed type construction, 2 delivery rates, 10 elements 2R-ET **5 Dimensions: 2 x P Ø 100 Ø60 Ø18 2R ET **5 pump closed Ø 200 2 delivery rates 26° 26° options: Pressure Connection Suction Connection Alternative Pressure Connection G3/8 G1/2 Vg / P selection chart...

  • Page 208: Opened Type Construction, 2 Delivery Rates, 10 Elements

    Radial piston pump 2-rows opened type construction, 2 delivery rates, 10 elements 2R-SM **5 Dimensions: 2 x P Ø60 Ø18 minimal oil-level Pressure Connection P2 G 3/8" 2R SM**5 pump opened Pressure Connection P1 2 delivery rates G 3/8" options: Tightening Torque 50 Nm Vg / P selection charts...

  • Page 209: Closed Type Construction, 1 Delivery Rate, 14 Elements

    Radial piston pump 2-rows closed type construction, 1 delivery rate, 14 elements 1R-ET-*14 Dimensions: 1 x P Ø 100 Ø60 Ø18 1R ET -*14 pump closed Ø200 1 delivery rate 26° 26° options: Pressure Connection Suction Connection G3/8 Alternative Pressure Connection G1/2 G 1/2 "...

  • Page 210: Opened Type Construction, 1 Delivery Rate, 14 Elements

    Radial piston pump 2-rows opened type construction, 1 delivery rate, 14 elements 1R-SM *14 Dimensions: 1 x P 1R ET -*14 pump opened 1 delivery rate options: Vg / P selection chart option drive-through DA SAE A mounting flange DB SAE B mounting flange DR *R mounting flange seals materials N NBR standard...

  • Page 211: Closed Type Construction, 2 Delivery Rates, 10 Elements

    Radial piston pump 2-rows closed type construction, 2 delivery rates, 10 elements 2R-ET **7 Dimensions: 2 x P Ø 100 Ø60 Ø 18 2R ET **7 pump closed 2 delivery rates Ø 200 options: 26° 26° Vg / P selection chart shows delivery rate per 7 Suction Connection Alternative Pressure Connection...

  • Page 212: Opened Type Construction, 2 Delivery Rates, 14 Elements

    Radial piston pump 2-rows opened type construction, 2 delivery rates, 14 elements 2R-SM **7 Dimensions: 2 x P Ø60 Ø18 minimal oil-level Pressure Connection P2 G 3/8" 2R SM**7 pump opened Pressure Connection P1 2 delivery rates G 3/8" options: Tightening Torque Vg / P selection chart 50 Nm...

  • Page 213: Double Pumps

    Intermediate case SAE/DA intermediate case M10 15 deep SAE-A secondary flange shaft 18 mm, feather key 6 mm Maximum torque 75 Nm. DR intermediate case *R secondary flange shaft 18 mm, feather key 6 mm Maximum torque 75 Nm. van Dinther Antriebstechnik GmbH Tel Nr.: 0234 - 68738 0 Changes reserved! page: 26...

  • Page 214: Double Pump Azp Size 2 + Rkp

    Double pump AZP size 2 + RKP External gear pump size 2 with radial piston pump Short mounting form Type p max n max [cm³/rev] [l/min] [bar] [rev/min [mm] [mm] pressure suction [mm] side side ALP2-D-06 1.800 247,3 ALP2-D-09 1.800 250,3 ALP2-D-10 1.800...

  • Page 215: Double Pump Azp Size 3 + Rkp

    Double pump AZP size 3 + RKP External gear pump size 3 with radial piston pump Short mounting form Type p max n max [cm³/rev] [l/min] [bar] [rev/min [mm] [mm] [mm] [mm] pressure side suction side ALP3-D-30 1.800 300,5 ALP3-D-33 1.800 303,5 ALP3-D-40...

  • Page 216: Rkp + Azp Size 2

    RKP + AZP size 2 Gear pumps of size 2 from 4.5 to 35,2 ccm/ver can be attached on all 1-row RKP pumps. The reduced pressure of the AZP pump depends on the maximum drive torque of 70 Nm. The measure of the RKP-pump can be taken from the data sheet. Type ccm/rev l/min...

  • Page 217: Ordering Code

    RKP + AZP size 2 Order Code Gear pumps of size 2 from 4.5 to 35,2 ccm/ver can be attached on all 1-row RKP pumps. Secondary pump Type Index Code Model *R-ET Radial piston pump closed type construction revison-number, *R-SM Radial piston pump opened type construction do not fill number of delivery rates depends on the number of elements.
  • Page 218 RKP catalogue 05 2017 van Dinther Antriebstechnik GmbH Tel Nr.: 0234 - 68738 0 Changes reserved! page: 31 Dieselstr. 27 b - c, D 44805 Bochum Fax Nr.: 0234 - 68738 27 E-mail: hydraulik@van-dinther.de www.van-dinther.de...
  • Page 219 RX pumping element with integrated suction and pressure valves Vg= 0.23 - 0.9 cm³/stroke P=700 - 350 bar Model RX is a Piston type self-contained pumping element having its suction valve, delivery valve and a spring-loaded piston housed in a single unit. It is basically meant for supplying small volume of lubricating oil und high pressure.
  • Page 220 RX pumping element with integrated suction and pressure valves Vg= 0.23 - 0.9 cm³/stroke P=700 - 350 bar dimensions in mm. ±0.02 31.7 50.0 ±0.1 M10-8.8 (48 Nm) 35.0 o-ring (12.37 x 2.63 Shore 90, Viton) Ø17,7 exceeding the eccentricity will damage the pumping element order code: pumping element...
  • Page 221 DC Motors − Power range 0.37 kW - 3 kW Operating mode S1 − size 71, 80, 90 und 100 − IP protection class IP44 − Colour “Black" − Insulation class F − Available as 24 volts and 180 volts Speed ​...
  • Page 222 DC Motors Size 71 A ( 2 : 1 ) A ( 2 : 1 ) Feather Key Passfeder DIN 6885 DIN 6885 A - 5 x 5 x 25 A - 5 x 5 x 25 Power Torque Current Speed Order Description...
  • Page 223 DC Motors Size 80 Feather Key A ( 2 : 1 ) Passfeder DIN 6885 DIN8665 A - 6 x 6 x 32 A - 6 x 6 x 32 Power Torque Current Speed Order Description number 57,5 1.500 397,5 M8x16 4304 MDC 80 L1,1 N1500 B5 24V A S1 MDC 80 L1,1 N1800 B5 24V A S1...
  • Page 224 DC Motors Size 90 A ( 2 : 1 ) A ( 2 : 1 ) Passfeder Feather Key DIN 6885 DIN 6885 A - 8 x 7 x 40 A - 8 x 7 x 40 Power Torque Current Speed Order Description...
  • Page 225 DC Motors Size 100 A ( 2 : 1 ) Passfeder Feather Key DIN 6885 DIN 6885 A - 8 x 7 x 50 A - 8 x 7 x 7 x 50 Power Torque Current Speed Order Description number 2.400 477,5 M10x22 4291...
  • Page 226 DC Motors 180V Size 71 B5-Flansch geÀndert Feather Key Passfeder A ( 2 : 1 ) DIN 6885 DIN 6885 B5-Flansch geÀndert A - 5 x 5 x 25 A - 5 x 5 x 25 B5-Flansch geÀndert B5-Flansch geÀndert Power Torque Current...
  • Page 227 DC Motors 180V Size 80 Feather Key DIN 6885 A - 6 x 6 x 32 Power Torque Current Speed Order Description number 0,55 1.700 M6x15 4318 MDC 80 L0,55 N1700 B5 180V A S1 0,55 2.400 M6x15 4319 MDC 80 L0,55 N2400 B5 180V A S1 0,75 1.700 M6x15...
  • Page 228 DC Motors 180V Size 90 Feather Key DIN 6885 A - 8 x 7 x 40 Power Torque Current Speed Order Description number 10,5 2.400 4293 MDC 90 L1,5 N2400 B5 180V A S1 M8x19 15,5 2.400 4292 MDC 90 L2,2 N2400 B5 180V A S1 M8x19 11,7 2.400...
  • Page 229 DC Motors 180V Size 100 Feather Key DIN 6885 A - 8 x 7 x 7 x 50 Power Torque Current Speed Order Description number 9,55 3.000 M10x22 4289 MDC 100 L3 N3000 B5 180V A S1 van Dinther Antriebstechnik GmbH hydraulik@van-dinther.de Subject to change Engelbertstr.
  • Page 230 Sub merging electrical motors with universal flange like IEC motor BG 100/112 types A3F2/ A4F4 4 pol, 0.75 - 11 KW, B5 van Dinther Antriebstechnik GmbH Tel Nr.: +49 234 - 68738 0 page: 1 Dieselstr. 27 b - c, D 44805 Bochum / Germany Fax Nr.: +49 234 - 68738 27 E-mail: hydraulik@van-dinther.de Data shown in this catalogue can be change without notice.

  • Page 231: Technical Specifications

    Sub merging electrical motors with universal flange like IEC motor BG 100/112 Technical specifications General characteristics: For the compact power pack construction components have to be fast available in mean and small piece numbers for the new demand and the replacement demand. Motors with pump specific sleeve shafts are not provided rapidly on that condition.
  • Page 232 Sub merging electrical motors with universal flange like IEC motor BG 100/112 Nominal size A3F4 4 pol. 0,75 - 4 KW, B5 Technical specifications: - Viscosity of the Hydraulic oil: ISO VG 32 - ISO VG 68 - Operating temperature: min.
  • Page 233 Sub merging electrical motors with universal flange like IEC motor BG 100/112 Nominal size A4F4 4 pol. 4 - 11 KW, B5 Technical specifications: - Viscosity of the Hydraulic oil: ISO VG 32 - ISO VG 68 - Operating temperature: min.
  • Page 234 Sub merging electrical motors with universal flange like IEC motor BG 100/112 Technical specifications: - Viscosity of the Hydraulic oil: ISO VG 32 - ISO VG 68 - Operating temperature: min. 10°C - max. 70°C - Region voltage / frequency: +/- 10% at the voltage and -5/+3% at the frequency - Isolation: class F...
  • Page 235 Schematic diagram Connection at the terminal board 3-phases-motor with 6 cables All motors are delivered with a 2. type label and this schematic diagram. van Dinther Antriebstechnik GmbH Tel Nr.: +49 234 - 68738 0 page: 6 Dieselstr. 27 b - c, D 44805 Bochum / Germany Fax Nr.: +49 234 - 68738 27 E-mail: hydraulik@van-dinther.de Data shown in this catalogue can be change without notice.
  • Page 236 Product key At additional tension and frequency we ask for your request. Ordering example: A3F4A022T400NE1 Sub merging electrical  motor type A, Nominal size 3F,  4-pole,  Cable length 1,4 metre,  2,2 kW,  3 phases,  400 V, ...
  • Page 237 van Dinther Antriebstechnik GmbH Tel No.: +49 (0) 234 - 68738 0 page: 1 Dieselstr. 27 b - c, D 44805 Bochum Fax No.: +49 (0) 234 - 68738 27 E-mail: hydraulik@van-dinther.de The data shown in this catalogue can be change wihtout notice.
  • Page 238 -0,03 N° 2 10,5 Ø Ø -0,08 F2BK7 AG GR38 - TYPE / TIPO Continuous Intermittent Flow Pressure Pressure Peak pressure Type Dimensions A Dimensions B Noise level Portata Pressione con- Pressione Picco pressione (*) Tipo Dimensioni A Dimensioni B Livello rumore tinua intermittente (*)
  • Page 239 106,4 R4 9,5 82,55 Ø -0,05 FSAEA AT9 GR38 - TYPE / TIPO Continuous Intermittent Flow Pressure Pressure Peak pressure Type Dimensions A Dimensions B Noise level Portata Pressione con- Pressione Picco pressione (*) Tipo Dimensioni A Dimensioni B Livello rumore tinua intermittente (*) L/min...
  • Page 240 INLET OUTLET PORTS / PORTE DI ASPIRAZIONE E MANDATA (Suction / Pressure) Type G / Tipo G Type Q / Tipo Q N° 4 M6x13 Ø Gas 3/4" Ø UNF INLET OUTLET PORTS / PORTE DI ASPIRAZIONE E MANDATA UNF - Type U / Tipo U 29,2 35,5 Ø...
  • Page 241 GR47 - Dimensional drawings / Disegni dimensionali GR47 SHAFT AND FLANGE TYPES AND DIMENSIONS / TIPI DI ALBERO E FLANGIA E DIMENSIONI Group 3 pumps / Pompe gruppo 3 Type Class Flange & Shaft available types Ports Weight F3 AC9 FSAEB AC 10 Kg GR47...
  • Page 242 41,2 33,3 Key / Linguetta 1/4"x1/4"x1" 101,6 Ø -0,05 GR47 - TYPE / TIPO FSAEB AC Continuous Intermittent Type Dimensions A Dimensions B Pressure Pressure Peak pressure Noise level L/min Tipo Dimensioni A Dimensioni B Pressione Pressione Picco pressione (*) Livello rumore continua intermittente (*)
  • Page 243 GR47 INLET OUTLET PORTS / PORTE DI ASPIRAZIONE E MANDATA Suction port Pressure por t Type "U" Type "U" 1" 5/8-12 UN 1" 5/16-12 UN useful 19 useful 19 Suction port Pressure port Type "G" Type "G" Gas 1" Gas 3/4" Suction port Pressure por t Type "O"...
  • Page 244 GR55 - Dimensional drawings / Disegni dimensionali GR55 SHAFT AND FLANGE TYPES AND DIMENSIONS / TIPI DI ALBERO E FLANGIA E DIMENSIONI Group 3 pumps / Pompe gruppo 3 Type Class Flange & Shaft available types Ports Weight FSAEB AC GR55 O-OE 15 Kg...
  • Page 245 38,1 Linguetta 1/4"x1/4"x1"1/4 101,6 Ø -0,05 GR55 - TYPE / TIPO FSAEB AC Continuous Intermittent Type Dimensions A Dimensions B Pressure Pressure Peak pressure Noise level L/min Tipo Dimensioni A Dimensioni B Pressione Pressione Picco pressione (*) Livello rumore intermittente (*) continua 50,5 72,7...
  • Page 246 GR72 - Dimensional drawings / Disegni dimensionali GR72 SHAFT AND FLANGE TYPES AND DIMENSIONS / TIPI DI ALBERO E FLANGIA E DIMENSIONI Group 4 pumps / Pompe gruppo 4 Type Class Flange & Shaft available types Ports Weight FSAED AC GR72 30 Kg FSAED AT23...
  • Page 247 62,1 228,6 R1 00 152,4 Ø -0,05 GR72 - TYPE / TIPO FSAED AT23 Continuous Intermittent Peak pres- Noise Type Dimensions A Dimensions B Dimensions C Pressure Pressure sure level L/min Tipo Dimensioni A Dimensioni B Dimensioni C Pressione Pressione Picco pres- Livello continua...
  • Page 248 Flow performances @ 46 cSt GR 28   1P‐C2  GR 28   1P‐C2  GR28 1-C3 / 1L-GL54 / 1L-G54 GR28 1P-C2 50  50  45  45  40  40  35  35  13cc (140bar)  13cc (140bar)  30  30  10cc (180bar)  10cc (180bar)  25  25  8cc (220bar)  8cc (220bar)  20  20  6cc (240bar)  6cc (240bar)  15  4cc (240bar)  15  4cc (240bar) ...
  • Page 249 Flow performances @ 46 cSt GR 55  GR 72  GR72 GR55 350  300  300  250  250  200  200cc (202bar)  90cc (178bar)  200  175cc (213bar)  75cc (229bar)  150cc (225bar)  150  63cc (249bar)  150  125cc (239bar)  50cc (275bar)  101cc (252bar)  100  100  94cc (270bar)  50  50  00  00  500  750  1000  1250  1500  1750  2000 ...
  • Page 250 Power-torque performances @ 46 cSt GR28 4 CC 1000 1500 2000 2500 3000 3500 4000 GR28 6 CC GR28 8 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000 GR28 10 CC GR28 13 CC 1000 1500 2000...
  • Page 251 Power-torque performances @ 46 cSt GR33 15 CC GR33 18 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000 GR38 16 CC GR38 18 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000...
  • Page 252 Power-torque performances @ 46 cSt GR47 28 CC GR47 32 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000 GR47 36 CC GR47 40 CC 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000...
  • Page 253 Power-torque performances @ 46 cSt GR55 90 CC GR55 75 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000 GR72 94 CC GR72 101 CC 1000 1500 2000 2500 1000 1500 2000 2500 GR72 125 CC GR72 150 CC 1000 1500...
  • Page 254 Tandem & multiple pumps / Pompe doppie e multiple Continuum® pumps are suitable for multiple setups, whereby the drive shaft of the first pump is extended to a second and even a third Continuum® pump. Each pump is connected to another by means of coupling. Each pump has its own suction port. Basically the technical specifications of single pumps apply also to multiple setups**.
  • Page 255 GR28 - Group 1 tandem pumps* 2° GR28 + GR28 196,5 201,5 206,5 213,4 44,5 44,5 44,5 44,5 44,5 92,8 95,3 97,8 101,2 196,5 218,9 47,3 47,3 47,3 47,3 47,3 92,8 95,5 100,5 201,5 223,9 49,8 49,8 49,8 49,8 49,8 95,3 100,5 106,5...
  • Page 256 GR33 - Groups 2 tandem pumps* 2° GR33 + GR28 217,5 239,9 53,8 53,8 53,8 53,8 53,8 107,3 112,5 118,5 13,75 13,75 13,75 13,75 13,75 222,4 227,9 232,9 237,9 244,8 56,2 56,2 56,2 56,2 56,2 109,7 112,5 117,5 120,9 13,75 13,75 13,75 13,75...
  • Page 257 GR33 - Groups 2 tandem pumps* 2° GR33 + GR33 222,9 227,9 233,7 53,8 53,8 53,8 53,8 106,5 111,5 114,4 13,75 13,75 13,75 13,75 13,75 13,75 13,75 13,75 222,9 227,8 232,8 238,6 56,2 56,2 56,2 56,2 111,4 113,9 116,8 13,75 13,75 13,75 13,75...
  • Page 258 GR38 - Groups 2 tandem pumps* 2° GR38 + GR28 229,5 234,5 239,5 246,4 55,5 55,5 55,5 55,5 55,5 114,8 117,3 119,8 123,2 15,9 15,9 15,9 15,9 15,9 232,5 237,5 242,5 249,4 113,5 116,3 118,8 121,3 124,7 15,9 15,9 15,9 15,9 15,9 235,5...
  • Page 259 GR38 - Groups 2 tandem pumps* 2° GR38 + GR33 224,5 229,4 234,4 240,2 55,5 55,5 55,5 55,5 111,3 113,7 116,2 11,91 15,9 15,9 15,9 15,9 13,75 13,75 13,75 13,75 227,5 232,4 237,4 243,2 112,8 115,2 117,7 120,6 15,9 15,9 15,9 15,9 13,75...
  • Page 260 GR38 - Groups 2 tandem pumps* 2° GR38 + GR38 241,5 55,5 55,5 55,5 55,5 55,5 55,5 114,5 117,5 119,8 15,9 15,9 15,9 15,9 15,9 15,9 15,9 15,9 15,9 15,9 15,9 15,9 244,5 114,5 117,5 121,3 123,5 15,9 15,9 15,9 15,9 15,9 15,9...
  • Page 261 GR47 - Group 3 tandem pumps 2° GR47 + GR28 292,00 297,50 302,50 307,50 314,40 67,50 67,50 67,50 67,50 67,50 168,00 170,75 173,25 175,75 179,25 19,50 19,50 19,50 19,50 19,50 11,90 11,90 11,90 11,90 11,90 296,00 301,50 306,50 311,50 318,40 69,50 69,50 69,50...
  • Page 262 2° GR47 + GR33 305,5 310,4 315,4 321,2 67,5 67,5 67,5 67,5 180,3 182,7 185,2 188,1 19,5 19,5 19,5 19,5 13,75 13,75 13,75 13,75 309,5 314,4 319,4 325,2 69,5 69,5 69,5 69,5 182,3 184,7 187,2 190,1 19,50 19,50 19,50 19,50 13,75 13,75 13,75...
  • Page 263 2° GR47 + GR38 330,5 71,50 71,50 71,50 71,50 71,50 71,50 187,5 190,5 192,8 19,50 19,50 19,50 19,50 19,50 19,50 15,90 15,90 15,90 15,90 15,90 15,90 334,5 73,50 73,50 73,50 73,50 73,50 73,50 189,5 192,5 194,8 19,50 19,50 19,50 19,50 19,50 19,50 15,90...
  • Page 264 2° GR47 + GR47 352,5 356,5 360,5 364,5 73,50 73,50 73,50 73,50 73,50 73,50 209,3 211,8 19,50 19,50 19,50 19,50 19,50 19,50 19,50 19,50 19,50 19,50 19,50 19,50 373,5 378,5 75,8 75,8 75,8 75,8 75,8 75,8 203,3 205,3 207,3 209,3 211,5 19,50 19,50...
  • Page 265 GR55 - Group 3 tandem pumps 2° GR55 + GR28 328,5 333,5 338,5 345,4 81,5 81,5 81,5 81,5 81,5 187,8 190,3 192,8 196,2 11,9 11,9 11,9 11,9 11,9 81,5 81,5 81,5 81,5 81,5 187,8 190,3 192,8 196,2 332,0 337,5 342,5 347,5 354,4 189,5...
  • Page 266 2° GR55 + GR33 333,5 338,4 343,4 349,2 81,5 81,5 81,5 81,5 194,3 196,7 199,2 202,1 13,75 13,75 13,75 13,75 81,5 81,5 81,5 81,5 194,3 196,7 199,2 202,1 342,5 247,4 352,4 358,2 198,8 201,2 203,7 206,6 13,75 13,75 13,75 13,75 OE ports 89,5 89,5...
  • Page 267 2° GR55 + GR38 367,5 204,5 207,5 211,3 213,5 15,9 15,9 15,9 15,9 15,9 15,9 OE ports 93,5 93,5 93,5 93,5 93,5 93,5 O ports OE ports 202.5 205,5 207,8 O ports 204,5 207,5 211,3 213,5 378,5 95,5 95,5 95,5 95,5 95,5 95,5...
  • Page 268 2° GR55 + GR47 404,5 408,5 412,5 416,5 95,5 95,5 95,5 95,5 95,5 95,5 239,3 241,8 19,5 19,5 19,5 19,5 19,5 19,5 OE ports O ports 95,5 95,5 95,5 95,5 95,5 95,5 OE ports 227,5 229,5 231,5 233,5 235,8 238,3 O ports 239,3 241,8...
  • Page 269 Available flanges and shafts for GR55 Flange ed alberi disponibili per GR55 33,3 101,6 Ø -0,05 Type flange SAEB-T15 Type shaft SAEB-T15 Flangia tipo SAEB-T15 Albero tipo SAEB-T15 Max torque / Coppia max: 700 Nm van Dinther Antriebstechnik GmbH www.van-dinther.de...
  • Page 270 GR72 - Group 4 tandem pumps 2° GR72 + GR47 429,5 433,5 437,5 441,5 125,5 125,5 125,5 125,5 125,5 125,5 234,3 236,8 29,75 29,75 29,75 29,75 29,75 29,75 19,50 19,50 19,50 19,50 19,50 19,50 128,5 128,5 128,5 128,5 128,5 128,5 231,3 233,8 432,5...
  • Page 271 2° GR72 + GR55 125,50 125,50 125,50 125,50 239,5 243,5 29,75 29,75 29,75 29,75 128,5 128,5 128,5 128,5 O ports 236,5 240,5 OE ports 249,5 127,00 127,00 127,00 127,00 236,5 250,5 29,75 29,75 29,75 29,75 O ports 229,5 243,5 OE ports 229,5 237,5 241,5...
  • Page 272 2° GR72 + GR72 558,8 561,8 571,8 582,3 592,3 602,8 125,5 125,5 125,5 125,5 125,5 125,5 313,8 315,3 320,3 325,6 330,6 335,8 29,75 29,75 29,75 29,75 29,75 29,75 128,5 128,5 128,5 128,5 128,5 128,5 313,8 319,3 330,3 335,6 340,6 345,8 561,8 564,8 574,8...
  • Page 273 Low-noise controllable axial piston pumps for small systems up to 160 bar - For applications from 0 up to 22 / 32 l/min - Max. pressure up to 160 bar - Very quiet within the operation noise - Low leak oil through axial piston construction - Low heat load of the system - Pressure controller...

  • Page 274: Technical Characteristics

    Technical characteristics: Nominal size Delivery volume ccm/rev 15,8 22,2 Continuance pressure bar End pressure Max. speed rev/min 1.800 Min. speed rev/min Operation viscosity cSt. 25 - 50 Beginning viscosity cSt. Max. medium temperature range °C Min. medium temperature range°C Max. ambient temperature °C Min.
  • Page 275 Information of initiation: - The pump has to be mounted with an elastic coupling. The coupling must not be wound up through hammer scales. - The oil-speed of the suction pipe should not overrun 1.5 m/sec. The oil-speed of the pressure pipe should not overrun 6 m/sec. The ports of the pump must not correspond to the allowable speed of the output.
  • Page 276 Dimensions: lock nut MAX 165,5 MAX 100,5 pressure adjustment screw + 0.03 4,76 direction of rotation pressure port R 3/4" 2x M10x17 suction port SAE 3000 psi 3/4" 22,2 32,5 32,5 pressure port radial suction port radial R 3/4" R 1/2" standard closed standard closed filling port...
  • Page 277 Controllable vane pump with integrated circulating pump for cooling system VCM- SF-** *-CG-** with integrated circulating pump for cooling system included DBV 3 bar adjustment extreme compact construction continuous cooling oil delivery flow for - higher cooling efficiency - smaller compact power packs up to 70 bar 6.7 - 22 ccm/rev quiet ongoing...
  • Page 278 Controllable vane pump with integrated circulating pump for cooling system VCM- SF-** *-CG-** Technical data vane pump: Type Nominal flow Pressure Speed Max. Weight range Pressure adjustment 1800 1500 SF-12A 10-20 SF-12B 15-35 1800 SF-12C 30-55 SF-12D 50-70 SF-20A 10-20 SF-20B 15-35 1800...
  • Page 279 Controllable vane pump with integrated circulating pump for cooling system VCM- SF-** *-CG-** DBV adjustment circulating pump for cooling system 3 bar Dimensions: R thread= conical inch thread according to DIN 2999 pressure adjustment leak oil port R 1/4" suction port pressure port R 1/2"...
  • Page 280 Controllable vane pump with integrated circulating pump for cooling system VCM- SF-** *-CG-** VCM-SF ** *-CG * -** size 4 / 8 ; ( 2.2 / 4.4 ccm/U) circulating pump for cooling system pressure stage A, B, C, D delivery rate 12/20 , 30/30 controllable vane pump van Dinther Antriebstechnik GmbH Tel Nr.: +49 234 - 68738 0...
  • Page 281 Controllable vane pumps up to 70 bar 6.7 - 22 cm /rev quiet ongoing mechanical pressure regulation single pump combination pumps economical van Dinther Antriebstechnik GmbH Tel Nr.: +49 234 - 68738 0 page: 1 Dieselstr. 27 b - c, D 44805 Bochum / GermanyFax Nr.: +49 234 - 68738 27 E-mail: hydraulik@van-dinther.de Data shown in this catalogue can be change without notice.
  • Page 282 Controllable vane pumps VCM SF / VCM DF; 6.6 - 22 cm /rev , p =70 bar Type code single pump Design number A up to 20 bar B up to 35 bar C up to 55 bar D up to 70 bar Delivery rate u top 1800 U/min Nominal 12L;...
  • Page 283 Technical data VCM SF / DF Type Nominal flow Pressure Speed Max. Weight range Pressure adjustment 1800 1500 SF-12A 10-20 SF-12B 15-35 1800 SF-12C 30-55 SF-12D 50-70 SF-20A 10-20 SF-20B 15-35 1800 SF-20C 30-55 SF-20D 50-70 SF-30A 10-20 SF-30B 15-35 1800 SF-30C 30-55...
  • Page 284 Dimensions VCM SF van Dinther Antriebstechnik GmbH Tel Nr.: +49 234 - 68738 0 page: 4 Dieselstr. 27 b - c, D 44805 Bochum / GermanyFax Nr.: +49 234 - 68738 27 E-mail: hydraulik@van-dinther.de Data shown in this catalogue can be change without notice.
  • Page 285 Pump combinations controllable vane pump with mounted external gear pump - Ideal solution for low pressure / high pressure systems - Solid and simple mechanical Pressure regulation - Through the application of the EGA gear pump as cooling circuit pump it allows to realize compact, - In the European market approved for over 10 space saving and quiet power packs for machine years...
  • Page 286 Dimensions VCM SF / EGA Type code Vg gear pump (see table) Type external gear pump Pressure area A up to 20 bar B up to 35 bar C up to 55 bar D up to 70 bar Delivery rate nominal (1800 rpm) Mechanical pressure regulation Primary pump controllable Vane pump series...
  • Page 287 VCM SF /EGA double pump system and adjustment screw Drawing right: The pictured pump is clockwise from rotor’s view. The whole lower half, (red area) between rotor and cam ring is upright under operation pressure. When the operation pressure rises above the power which is adjusted on the tongue, the cam ring (blue) sets centric to the rotor and no oil gets promoted anymore.
  • Page 288 van Dinther Antriebstechnik GmbH Tel Nr.: +49 234 - 68738 0 page: 2 Dieselstr. 27 b - c, D 44805 Bochum / Germany Fax Nr.: +49 234 - 68738 27 E-mail: hydraulik@van-dinther.de Data shown in this catalogue can be change without notice.

  • Page 289: Specification

    HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 FEATURES : Highest performance in NG 6 ▉ Optimized spool design to reduce flow force ▉ Proven quality through 10 million endurance test ▉ Coil outside cover with BMC fire proof material ▉...

  • Page 290: Ordering Code

    SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 ORDERING CODE : 03 – 2 C – A110 – DN – 82 – ** DIRECTIONAL CONTROL VALVE ELECTRIC POWER SOURCE INDICATION A110: AC100V, 50/60 Hz; AC110V, 60 Hz MANIFOLD OR SUBPLATE MOUNTING A120: AC110V, 50 Hz;...
  • Page 291 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 SPOOL TYPES: Double solenoid valves, Single solenoid valves, Single solenoid valves, Position type spring centered solenoid at port A end solenoid at port B end at neutral -BL- 0 (H) 1 (F)
  • Page 292 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 SPOOL TYPES: Double solenoid valves, Single solenoid valves, Single solenoid valves, Position type spring centered solenoid at port A end solenoid at port B end during transition -AL- 0 (H) 2 (E) 6 (J) 7 (M) 22 (A)
  • Page 293 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 PERFORMANCE FIGURES & CURVES: Pressure Drop Curve Reference Chart Viscosity of Hydraulic Fluid: 20 mm C, B, BL Spool Type Control Position Neutral Position P→A B→T P→B A→T P→T...
  • Page 294 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 DIMENSIONS: AC solenoid (DN Type) DG03- *A-A*-DN-82 ▉ SOL a 4-ø5.5 ø3 DG03- *AL-A*-DN-82 ▉ 1: Solenoid a 2: Solenoid b 3: Angled plug to DIN 43650 4: Push pin for manual operation 5: Lead wire take-out (Cable diameter ø6~9mm) SOL b 6: Nameplate...
  • Page 295 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 DIMENSIONS: DC solenoid (DN Type) DG03- *A-DC*-DN-82 ▉ SOL a 4-ø5.5 ø3 72.5 DG03- *AL-DC*-DN-82 ▉ 1: Solenoid a 2: Solenoid b 3: Angled plug to DIN 43650 4: Push pin for manual operation 5: Lead wire take-out (Cable diameter ø6~9mm) SOL b...
  • Page 296 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 DIMENSIONS: AC solenoid (WB Type) DG03- *A-A*-WB-82 ▉ Indicator Light Indicator Light SOL b SOL a AC220 50Hz SOL a ø3 4-ø5.5 DG03- *AL-A*-WB-82 ▉ 1: Solenoid a 2: Solenoid b 3: Push pin for manual operation 4: Lead wire take-out (G1/2”) 5: Nameplate 6: Lock nut with torque in the range 4~5 N.m...
  • Page 297 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 DIMENSIONS: DC solenoid (WB Type) DG03- *A-DC*-WB-82 ▉ Indicator Light Indicator Light SOL a SOL b SOL a 4-ø5.5 ø3 72.5 DG03- *AL-DC*-WB-82 ▉ 1: Solenoid a 2: Solenoid b 3: Push pin for manual operation 4: Lead wire take-out (G1/2”)
  • Page 298 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG03 SIZE 6 SUBPLATE DIMENSIONS: Bottom Connection DGSP-03*-* 14.5 40.5 59.25 30.2 4-Threaded holes "C" 21.5 4-Ø6.5 4-System connections "D" 12.7 12.7 Locating pin hole Model Weight Model Weight DGSP-03-6 3/8" Rc DGSP-03N-6 3/8" NPT NO.10-24UNC-2B DGSP-03-8 1/2"...

  • Page 299: Cross Section Drawing

    HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE CROSS SECTION DIAGRAM WITH SPEC CROSS SECTION DRAWING: DG03-*A-AC/DC Parts name body spool retainer A retainer B spring spring plunger push pin coil plug spring connector PARTS NAME PARTS NO. Q'TY O-ring O-ring AS568-019 N70 O-ring O-ring P18 N90...
  • Page 300 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 FEATURES : Highest performance in NG 6 ▉ Optimized spool design to reduce flow force ▉ Proven quality through 10 million endurance test ▉ Coil outside cover with BMC fire proof material ▉...
  • Page 301 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 ORDERING CODE : DSV – G 02 – 2 C – A110 – 20 – ** DIRECTIONAL CONTROL VALVE ELECTRIC POWER SOURCE INDICATION DSV: Wiring housing with G1/2 thread and indicator light A110: AC100V, 50/60 Hz;...
  • Page 302 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 SPOOL TYPES: Double solenoid valves, Single solenoid valves, Single solenoid valves, Position type spring centered solenoid at port A end solenoid at port B end at neutral -BL- 0 (H)
  • Page 303 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 SPOOL TYPES: Double solenoid valves, Single solenoid valves, Single solenoid valves, Position type spring centered solenoid at port A end solenoid at port B end during transition -AL- 0 (H) 2 (E) 6 (J) 7 (M)
  • Page 304 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 PERFORMANCE FIGURES & CURVES: Pressure Drop Curve Reference Chart Viscosity of Hydraulic Fluid: 20 mm C, B, BL Spool Type Control Position P→A B→T P→B A→T P→T...
  • Page 305 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 DIMENSIONS: AC solenoid (DSD Type) DSD-G02- *A-A*-31 ▉ SOL a DSD-G02- *AL-A*-31 ▉ 1: Solenoid a 2: Solenoid b 3: Angled plug to DIN 43650 4: Push pin for manual operation 5: Lead wire take-out (Cable diameter ø8~10mm) SOL b 6: Nameplate...
  • Page 306 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 DIMENSIONS: DC solenoid (DSD Type) DSD-G02- *A-DC*-31 ▉ SOL a DSD-G02- *AL-DC*-31 ▉ 1: Solenoid a 2: Solenoid b 3: Angled plug to DIN 43650 4: Push pin for manual operation 5: Lead wire take-out (Cable diameter ø8~10mm) 6: Nameplate...
  • Page 307 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 DIMENSIONS: AC solenoid (DSV Type) DSV-G02- *A-A*-20 ▉ Indicator Light Indicator Light SOL a SOL b SOL a DSV-G02- *AL-A*-20 ▉ 1: Solenoid a 2: Solenoid b 3: Push pin for manual operation 4: Lead wire take-out (G1/2”) 5: Nameplate 6: Lock nut with torque in the range 4~5 Nm...
  • Page 308 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 DIMENSIONS: DC solenoid (DSV Type) DSV-G02- *A-DC*-20 ▉ Indicator Light Indicator Light SOL b SOL a SOL a DSV-G02- *AL-DC*-20 ▉ 1: Solenoid a 2: Solenoid b 3: Push pin for manual operation 4: Lead wire take-out (G1/2”)
  • Page 309 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G02 SIZE 6 SUBPLATE DIMENSIONS: Bottom Connection DGSP-03*-* 14.5 40.5 59.25 30.2 4-Threaded holes "C" 21.5 4-Ø6.5 4-System connections "D" 12.7 12.7 Locating pin hole Model Weight Model Weight DGSP-03-6 3/8" Rc DGSP-03N-6 3/8"...
  • Page 310 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSWL-G02 SIZE 6 FEATURES : Push-Pull valve is developed for automatic gear- ▉ box. Extensively applied to construction machine, ▉ mining machine and engineering automobile. Permissible Contamination Level: within NAS 1638 ▉...
  • Page 311 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSWL-G02 SIZE 6 ORDERING CODE : DSWL – G 02 – 6C – DC12 – 50 – 01 DIRECTIONAL CONTROL VALVE MANIFOLD OR SUBPLATE MOUNTING NOMINAL VALVE SIZE NG 6, CETOP 3 and ISO 4401-03 (NFPA-D03/DIN 24340 TYPE OF SPOOL ELECTRIC POWER SOURCE INDICATION DC12: DC12V...
  • Page 312 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSWL-G02 SIZE 6 PERFORMANCE FIGURES & CURVES: Pressure Drop Curve Reference Chart Viscosity of Hydraulic Fluid: 36 mm Spool Type Control Position P→A P→B A→T B→T 2 (C) 6 (C) Flow (l/min) FEATURES OF ELECTRO-MAGNETIC COIL: permissible...
  • Page 313 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSWL-G02 SIZE 6 DIMENSIONS: DSWL-G02- *C-DC* *-50 ▉ 59.3 CONNECTOR SHEATH 1: Coil and Solenoid 2: Push pin for manual operation 3: Connector 4: Nameplate 5: Lock nut with torque 6: Connections to DIN 24340 NG 6 (ISO4401-AB-03-4-A); valve fixing screws M5x45;...
  • Page 314 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 FEATURES : Highest performance in NG 10 ▉ Optimized spool design to reduce flow force ▉ Proven quality through 10 million endurance test ▉ Coil outside cover with BMC fire proof material ▉...

  • Page 315: Ordering Code

    SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 ORDERING CODE : 05 – 2 C – DC24 – DN – 82 – * * DIRECTIONAL CONTROL VALVE ELECTRIC POWER SOURCE INDICATION A110: AC100V, 50/60 Hz; AC110V, 60 Hz MANIFOLD OR SUBPLATE MOUNTING A120: AC110V, 50 Hz;...
  • Page 316 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 SPOOL TYPES: Double solenoid valves, Single solenoid valves, Single solenoid valves, Position type spring centered solenoid at port A end solenoid at port B end at neutral -BL- 0 (H) 1 (F)
  • Page 317 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 SPOOL TYPES: Double solenoid valves, Single solenoid valves, Single solenoid valves, Position type spring centered solenoid at port A end solenoid at port B end during transition -AL- DG05-0A DG05-0AL 0 (H) DG05-2A DG05-2AL DG05-2N...
  • Page 318 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 PERFORMANCE FIGURES & CURVES: Pressure Drop Curve Reference Chart Viscosity of Hydraulic Fluid: 36 mm C, B, BL Spool Type Control Position Neutral Position P→A B→T P→B A→T P→T...
  • Page 319 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 DIMENSIONS: AC solenoid (DN Type) DG05- *A-A*-DN-82 ▉ SOL a 4-ø6.6 DG05- *AL-A*-DN-82 ▉ 1: Solenoid a 2: Solenoid b 3: Angled plug to DIN 43650 4: Push pin for manual operation 5: Lead wire take-out (Cable diameter ø6~9mm) 6: Nameplate SOL a...
  • Page 320 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 DIMENSIONS: DC solenoid (DN Type) DG05- *A-DC*-DN-82 ▉ SOL a 4-ø6.6 DG05- *AL-DC*-DN-82 ▉ 1: Solenoid a 2: Solenoid b 3: Angled plug to DIN 43650 4: Push pin for manual operation 5: Lead wire take-out (Cable diameter ø6~9mm) 6: Nameplate...
  • Page 321 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 DIMENSIONS: AC solenoid (WB Type) DG05- *A-A*-WB-82 ▉ Indicator Light Indicator Light SOL b SOL a SOL a 4-ø6.6 DG05- *AL-A*-WB-82 ▉ 1: Solenoid a 2: Solenoid b 3: Push pin for manual operation 4: Lead wire take-out (G1/2”) 5: Nameplate 6: Lock nut with torque in the range 10.5 Nm...
  • Page 322 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 DIMENSIONS: DC solenoid (WB Type) DG05- *A-DC*-WB-82 ▉ Indicator Light Indicator Light SOL b SOL a 4-ø6.6 DG05- *AL-DC*-WB-82 ▉ 1: Solenoid a 2: Solenoid b 3: Push pin for manual operation 4: Lead wire take-out (G1/2”) 5: Nameplate...
  • Page 323 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DG05 SIZE 10 SUBPLA TE DIMENSIONS: Bottom Connection 12.7 DGSP-05*-* 37.3 56.7 4-Threaded holes "C" 34.2 16.7 4-System connections "D" 4-Ø11 11.3 79.4 23.5 Model Weight Model Weight DGSP-05-8 1/2" Rc 2.1 kgs DGSP-05N-8 1/2" NPT 2.1 kgs 1/4"~20UNC-2B DGSP-05-12...
  • Page 324 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE CROSS SECTION DIAGRAM WITH SPEC CROSS SECTION DRAWING: DG05-*C-AC/DC parts name body spool retainer spring plunger push pin coil plate packing name plate terminal tap screw PARTS NAME PARTS NO. Q'TY O-ring O-ring P22 N90 O-ring O-ring P4 N70...
  • Page 326 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 FEATURES : Highest performance in NG 10 ▉ Optimized spool design to reduce flow force ▉ Proven quality through 10 million endurance test ▉ Coil outside cover with BMC fire proof material ▉...
  • Page 327 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 ORDERING CODE : DSV – G 03 – 2 C – A110 – 20 – ** DIRECTIONAL CONTROL VALVE ELECTRIC POWER SOURCE INDICATION DSV: Wiring housing with G1/2 thread and indicator light A110: AC100V, 50/60 Hz;...
  • Page 328 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 SPOOL TYPES: Double solenoid valves, Single solenoid valves, Single solenoid valves, Position type spring centered solenoid at port A end solenoid at port B end at neutral -BL- 0 (H)
  • Page 329 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 SPOOL TYPES: Double solenoid valves, Single solenoid valves, Single solenoid valves, Position type spring centered solenoid at port A end solenoid at port B end during transition -AL- DSV-G03-0A DSV-G03-0AL 0 (H) DSV-G03-2N DSV-G03-2A...
  • Page 330 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 PERFORMANCE FIGURES & CURVES: Pressure Drop Curve Reference Chart Viscosity of Hydraulic Fluid: 36 mm C, B, BL Spool Type Control Position Neutral Position P→A B→T P→B...
  • Page 331 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 DIMENSIONS: AC solenoid (DSD Type) DSD-G03- *A-A*-31 ▉ SOL a 4-ø6.8 DSD-G03- *AL-A*-31 ▉ 1: Solenoid a 2: Solenoid b 3: Angled plug to DIN 43650 4: Push pin for manual operation 5: Lead wire take-out (Cable diameter ø8~10mm) SOL a 6: Nameplate...
  • Page 332 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 DIMENSIONS: DC solenoid (DSD Type) DSD-G03- *A-DC*-31 ▉ SOL a DSD-G03- *AL-DC*-31 ▉ 1: Solenoid a 2: Solenoid b 3: Angled plug to DIN 43650 4: Push pin for manual operation 5: Lead wire take-out (Cable diameter ø8~10mm) 6: Nameplate...
  • Page 333 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 DIMENSIONS: AC solenoid (DSV Type) DSV-G03- *A-A*-20 ▉ Indicator Light Indicator Light SOL a SOL b SOL a DSV-G03- *AL-A*-20 ▉ 1: Solenoid a 2: Solenoid b 3: Push pin for manual operation 4: Lead wire take-out (G1/2”) 5: Nameplate 6: Lock nut with torque in the range 10.5 Nm...
  • Page 334 HIGHLY REPUTED MANUFACTURER OF HYDRAULIC VALVE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 DIMENSIONS: DC solenoid (DSV Type) DSV-G03- *A-DC*-20 ▉ Indicator Light Indicator Light SOL a SOL b SOL a DSV-G03- *AL-DC*-20 ▉ 1: Solenoid a 2: Solenoid b 3: Push pin for manual operation 4: Lead wire take-out (G1/2”)
  • Page 335 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE DSV / DSD-G03 SIZE 10 SUBPLA TE DIMENSIONS: Bottom Connection 12.7 DGSP-05*-* 37.3 56.7 4-Threaded holes "C" 34.2 16.7 4-System connections "D" 4-Ø11 11.3 79.4 23.5 Model Weight Model Weight DGSP-05-8 1/2" Rc 2.1 kgs DGSP-05N-8 1/2"...
  • Page 336 P-BAR SERIES Standard Hydraulic Oil Coolers for Mobile & Industrial Applications Aluminum Plate & Bar Core Construction METRIC Mobile MA Industrial BOL Industrial AOL COOL POWER SOLUTIONS F O R A L L F L U I D P O W E R I N D U S T R I E S www.thermaltransfer.com TTPSales@thermasys.com...
  • Page 337 Mobile MA(R) Ma heat transfer units provide rugged high performance for demanding mobile equipment oil cooling applications. Select from our broad line of standard units to satisfy your specific requirements. All feature proven brazed aluminum p-Bar plate and bar core technology, engineered with an aggressive turbulator that produces ultra-high heat transfer.
  • Page 338 Dimensions - Fan/Core MA-3-4 MA-3.5-4 MA-4-4 AIR FLOW AIR FLOW AIR FLOW CORE 1” BSPP 3/4” BSPP 150 CORE 2 PLACES 2 PLACES CORE 12V DC FAN/ MOTOR ASSEMBLY FAN/ MOTOR 1/2" NPT ASSEMBLY DRAIN CORE 3/4”BSPP 2 PLACES 1/2” NPT 9 x 12 SLOT 114 CORE...
  • Page 339 Dimensions - Core only MA-3 MA-4 45 CORE 1/2" NPT 3/4” BSPP 1” BSPP 2 PLACES 1 5/16-12 UNC-2B 2 PLACES 5 TYP .31 DIA HOLE 8 PLACES CORE CORE 1/2” NPT SLOT 9 x 12 16 PLACES CORE 114 CORE 207 CORE MA-8, MA-14, MA-20 MA-12 thru MA-120...

  • Page 340: Selection Procedure

    Selection Procedure determine the Corrected Heat dissipation to use the Curves. determine Heat load. Typical Rule of Thumb, size cooler for step 4 step 1 1/3 of the input KW. Heatload (KW) Corrected Heat determine entering temperature difference. (Actual E.T.D.) step 2 Rejection KW = E.T.D (°C) x Air Velocity Correction Factor...
  • Page 341 Industrial BOL Bol exchanger units provide outstanding heat dissipation in industrial oil cooling applications. Select from our broad line of standard units that lead the industry as the most rugged, light weight and compact solution for extreme heat loads. Available with AC or hydraulic fan motors, all feature proven brazed aluminum p-Bar plate and bar core technology engineered with an aggressive turbulator that produces ultra high heat transfer.
  • Page 342 Specifications Electric Motor Information (50 Hz IEC Frame) nominal sound Model Voltage phase frequency frame dB(a) at 1 meter BOL-4 28.4 50 Hz 3000 — BOL-8 18.9 220/240/380/415 50 Hz 3000 BOL-16 33.7 220/240/380/415 50 Hz 3000 BOL-30 52.4 220/240/380/415 50 Hz 1500 BOL-400...
  • Page 343 Dimensions Bol-4 1/2 NPT 3/4” BSPP 2 PLACES W/ PLUG AIR FLOW CORE 254 CORE C APPROX Bol-8 G 2 PLACES through Bol-1600 BOL 8 - 30 AIR FLOW BOL 400 - 1600 AIR FLOW BOL-8 - 1600 Air flow direction .53 DIA HOLE can be modified upon request.
  • Page 344 Selection Procedure determine Heat load. Typical Rule of Thumb, size cooler for Calculate oil pressure drop. Find the oil pressure drop step 1 step 5 1/3 of the input KW. correction factor and multiply it by the Oil Pressure Drop found on performance curve.
  • Page 345 Industrial AOL aol exchanger units provide outstanding heat dissipation in industrial oil cooling applications. Select from our broad line of standard units that lead the industry as the most rugged, light weight and compact solution for extreme heat loads. Available with AC or hydraulic fan motors, all feature proven brazed aluminum p-Bar plate and bar core technology engineered with an aggressive turbulator that produces ultra high heat transfer.

  • Page 346: Specifications

    Dimensions “H” IN OR OUT OPTIONAL N TYP 5/8” DIA. 4 PLACES AIR FLOW Air flow direction can be modified upon request. Consult factory for details. VENT/DRAIN PLUG “H” IN OR OUT OPTIONAL shipping weight weight Model approx. Bspp AOL-400 2.00 AOL-725 2.00...
  • Page 347 Selection Procedure Maintenance Performance curves based on 32 cSt oil. determine Heat load. Typical Rule of Thumb, size cooler for Periodic cleaning of the fins with compressed air is needed to remove the step 1 1/3 of the input KW. accumulation of dirt and dust.
  • Page 348 Accessories Temperature Sensors specifications: (1/2” NPT connections) 360 free machining Brass housing with ½” NPT connections Temperature sensors are installed into Dual #18 gauge lead 203 mm long port located on MA and BOL tanks. Packard connection #38043 Temperature sensors are normally open Set temperature tolerance +/- 6 deg C (closed on temp rise).

  • Page 349: How To Order

    How to order MA – Fan/Core – – – – Model Model size selected Connection specify Motor Bypass* · · · · required type - 2.1 BAR · · · - 12 VDC (Mar) - BSPP - 4.1 BAR - 24 VDC * Bypass available on MA-12, MA-18, MA-32, MA-48, MA-232, MA-248 only.
  • Page 350 EURO SERIES water or air Cooled oil Coolers for fluid power applications eKtM CM & ssCM COOL POWER SOLUTIONS f o r a l l f l u i d p o w e r i n d u s t r i e s www.thermaltransfer.com TTPSales@thermasys.com...
  • Page 351 Contents 1 water Cooled products Copper/Steel or Stainless Steel Construction industrial Application Shell & Tube EKM Series ECM Series As a GLOBAL LEADER in manufacturing EKTM Series CM & SSCM Series highly engineered heat transfer products, AM Series Brazed Plate we provide application solutions in BPM Series the mobile, industrial, process and...
  • Page 352 FLUID COOLING | Shell & Tube EKM Series Copper & steel ConstruCtion features universal Hydraulik interchange Marine/seawater option Compact size High efficiency finned Bundle design low Cost optional patented Built-in surge-Cushion ® relief Bypass Cutaway view shows .007mm tube size high performance copper tube/ Heat Removal up to 300 KW aluminum fin cooling chamber...
  • Page 353 Dimensions One Pass Z (4 PLACES) flange size eKfM Z 1-1/2” 2” Max. Model width Bspp flange dia. slot flange Bspp Bspp EKM-505 9 x 16 1/2” 3/4” EKM-508 9 x 16 3/4” 3/4” EKM-510 9 x 16 3/4” 3/4” EKM-512 9 x 16 3/4”...
  • Page 354 Dimensions Two Pass Z (4 PLACES) flange size eKfM Z 1-1/2” 2” Max. Model width Bspp flange dia. slot flange Bspp Bspp EKM-505 9 x 16 1/2” 3/8” EKM-508 9 x 16 3/4” 3/8” EKM-510 9 x 16 3/4” 3/8” EKM-512 9 x 16 3/4”...
  • Page 355 Dimensions Four Pass Z (4 PLACES) flange size eKfM Z 1-1/2” 2” Max. Model width Bspp flange dia. slot flange Bspp Bspp EKM-708 11 x 19 1/4” 1-1/2” 1-1/2” 1/2” EKM-712 11 x 19 1/4” 1-1/2” 1-1/2” 1/2” EKM-714 11 x 19 1/4”...
  • Page 356 Selection Procedure Performance Curves are based on 21.7 CST oil leaving the cooler 22°C OIL VISCOSITY CORRECTION MULTIPLIERS higher than the incoming water temperature (22°C approach temperature). determine the Heat load. This will vary with different systems, step 1 but typically coolers are sized to remove 25 to 50% of the input nameplate KW.
  • Page 357 Performance Curves 2:1 Oil to Water Ratio – Medium Water Usage approx. weight (Kg) 186.42 Curve Model ship ▲ EKM-505-T 149.14 EKM-508-T ● EKM-510-T 111.85 ■ ■ ● EKM-512-T ■ EKM-514-T EKM-518-T 74.57 ● ● EKM-524-T 67.11 ● 59.66 ▲ EKM-536-T ■...
  • Page 358 Performance Curves 4:1 Oil to Water Ratio – Low Water Usage approx. weight (Kg) Curve Model ship 111.85 EKM-505-T ▲ EKM-508-T ■ EKM-518-T 74.57 EKM-708-F ● 67.11 ■ EKM-714-F ■ 59.66 EKM-724-F ■ ▲ 52.20 ● EKM-736-F ▲ EKM-708-T 44.74 ●...
  • Page 359 FLUID COOLING | Shell & Tube ECM Series Copper & steel ConstruCtion features Marine/seawater option rugged steel shell Construction 9.5mm tube size larger shell diameter than eKM, 216mm dia Max High flow Capacity & performance High efficiency finned Bundle design optional patented Built-in surge-Cushion ®...
  • Page 360 Dimensions One Pass (4 PLACES) (BOTH ENDS) (2 EACH BRKT) sae flange size 1-1/2” 2” 3” drain port Bspp/ Model dia. Bspp flange dia. slot flange Bspp ECM-1014 13 x 19 1-1/2” 2” 3/8” 3/8” ECM-1024 13 x 19 1-1/2” 2”...
  • Page 361 Dimensions Two Pass (4 PLACES) (4 PLACES) eCM-1200 eCM-1000 & eCM-1700 sae flange size 1-1/2” 2” 3” drain port Bspp/ Model dia. Bspp flange dia. slot flange Bspp ECM-1014 13 x 19 1-1/2” 1-1/2” 3/8” 3/8” ECM-1024 13 x 19 1-1/2” 1-1/2” 3/8”...
  • Page 362 Dimensions Four Pass Z (4 places) sae flange size 1-1/2” 2” 3” drain port Bspp/ Model dia. Bspp flange dia. slot flange Bspp ECM-1014 13 x 19 1-1/2” 1” 3/8” 3/8” ECM-1024 13 x 19 1-1/2” 1” 3/8” 3/8” ECM-1036 1063 1026 13 x 19 1-1/2”...
  • Page 363 Selection Procedure Performance Curves are based on 21.7 CST oil leaving the cooler 22°C OIL VISCOSITY CORRECTION MULTIPLIERS higher than the incoming water temperature (22°C approach temperature). determine the Heat load. This will vary with different systems, step 1 but typically coolers are sized to remove 25 to 50% of the input nameplate KW.
  • Page 364 Performance Curves 2:1 Oil to Water Ratio – Medium Water Usage 447.4 approx. weight (Kg) ▲ 372.8 Curve Model ship ▲ ECM-1014-7-T 13 298.3 ■ ▲ ECM-1014-4-T 13 ■ ▲ ECM-1024-6-T 20 ● ■ 223.7 ■ ECM-1024-4-T 20 ● 186.4 ■...
  • Page 365 Performance Curves 4:1 Oil to Water Ratio – Low Water Usage 298.3 approx. ▲ weight (Kg) Curve Model ship ▲ 223.7 ECM-1014-7-F ■ 186.4 ECM-1014-4-F ▲ ■ ▲ ■ ECM-1024-6-F ▲ 149.1 ● ECM-1024-4-F ● ▲ ■ ■ ECM-1036-6-F ● ■...
  • Page 366 FLUID COOLING | Shell & Tube EKTM Series Copper & steel ConstruCtion features Hpu, in-tank Cooler Compact size eKM style & size High efficiency finned Bundle design serviceable removable In-tank Design Minimizes Space Requirements and Reduces Plumbing Internal Aluminum Fins Dramatically Increase Performance Removable End Bonnets Allow Water Passage Servicing...
  • Page 367 Dimensions T2 Rad. T1 and T2 Radii represent oil tank cut out. “Inlet” “Inlet” T1 Rad. “Outlet” “C” Dia. .34" Dia. Holes “Q” Quantity “R” Dia. Bolt Circle K (2 Places) ship weight weight Model dia. Bspp Bspp Qty. dia. (Kg) (Kg) EKT-508...
  • Page 368 FLUID COOLING | Shell & Tube CM & SSCM Series Copper/steel or stainless steel ConstruCtion features preferred for new oil-water applications api/BasCo interchange rugged steel Construction low Cost type 316 stainless steel Construction optional Custom designs available Competitively priced Optional Material Construction on CM-Series: Tubes, Tubesheets, End Bonnets NPT, SAE O-Ring, SAE Flange, or BSPP Shell Side Connections Available...
  • Page 369 Dimensions One Pass Flange Option S (both ends) R (both ends) Z (4 places) (both ends) A DIA. (both ends) (2 each Abmessungen Zweifachströmung end) CM-600 Series All Models except CM-600 Series flange size Z-CfM 1” 1-1/2” 2” 3” drain ports Bspp/ Model dia.
  • Page 370 Dimensions Two Pass SAE Flange option Z (4 places) A DIA. DIA. (2 each end) CM-800, CM-1200 CM-600, CM-1000, CM-1700 Series Series flange size Z-CfM 1” 1-1/2” 2” 3” drain ports Bspp/ Model dia. Bspp flange flange Bspp 2.62 2.88 1/4”...
  • Page 371 Dimensions Four Pass SAE Flange option Z (4 places) A DIA. DIA. (2 each end) CM-1700 Series All Models except CM-1700 Series flange size Z-CfM 1” 1-1/2” 2” 3” drain ports Bspp/ Model dia. Bspp flange flange Bspp 2.62 2.88 1/4”...
  • Page 372 Performance Curves 372.8 approx. shipping 298.3 weight Curve Model (Kg) 223.7 CM/SSCM-614-1.3-4-F CM/SSCM-614-3-4-F CM/SSCM-624-1.3-4-F 149.1 CM/SSCM-624-3-4-F CM/SSCM-814-1.7-4-F 111.8 CM/SSCM-814-4-4-F CM/SSCM-824-1.7-4-F 74.6 CM/SSCM-824-4-4-F 67.1 59.6 CM/SSCM-836-1.7-4-F 52.2 CM/SSCM-836-4-4-F 44.7 CM/SSCM-1014-2-6-F 37.3 CM/SSCM-1014-5-6-F CM/SSCM-1024-2-6-F 29.8 CM/SSCM-1024-5-6-F 22.4 CM/SSCM-1036-2-6-F CM/SSCM-1036-5-6-F CM/SSCM-1224-2.5-6-F 39 19.9 CM/SSCM-1224-6-6-F CM/SSCM-1236-2.5-6-F 50 11.2...
  • Page 373 Selection Procedure Performance Curves are based on 21.7 CST oil leaving the cooler 22°C higher than the incoming water temperature (22°C approach temperature). Curves are based on a 2:1 oil to water ratio. determine the Heat load. This will vary with different systems, step 1 but typically coolers are sized to remove 25 to 50% of the input nameplate KW.
  • Page 374 FLUID COOLING | Shell & Tube AM Series Copper & steel ConstruCtion features B or C series is recommended for new applications standard Brass shell itt interchange Competitively priced Optional Non-Ferrous Construction (Water-to-Water Service) Optional 90/10 Copper Nickel Cooling Tubes and Bronze End Bonnets for Sea Water Service End Bonnets Removable for Servicing Mounting Feet Included (May be...
  • Page 375 Dimensions One Pass (SAE 4 Bolt Flange) Y (Center of cooler to center of connection on opposite side) Z (4 places) M (both ends) M (both ends) M (both ends) 2.38 N (both ends) N (both ends) J (2 each end) aM-400 series aM-600 &...
  • Page 376 Dimensions Two Pass (SAE 4 Bolt Flange) Z (4 places) N (2 places) J (2 each end) N (2 places) aM-600, aM-800, aM-1200 series aM-1000 & aM-1600 series flange size Z-CfM 1” 1-1/2” 2” 3” drain ports Model dia. dia. Bspp flange Bspp Bspp AM-608...
  • Page 377 Dimensions Four Pass (SAE 4 Bolt Flange) (approx.) Z (4 places) N (2 places) J (2 each end) aM-600, aM-800, aM-1600 series aM-1000 & aM-1200 series flange size Z-CfM 1” 1-1/2” 2” 3” drain ports Model dia. dia. Bspp flange Bspp Bspp AM-608 2.44...
  • Page 378 Performance Curves approx. shipping 298.3 weight Curve Model (Kg) 223.7 AM-408-2-4-o AM-408-.75-4-o 149.1 AM-608-2-4-F AM-614-4-4-F 74.6 AM-624-4-4-F AM-608-1-4-F AM-614-1.5-4-F 67.1 59.7 AM-624-2-4-F 52.2 AM-814-3-4-F 44.7 AM-824-4-4-F 37.3 AM-836-4-4-F 29.8 AM-814-1.5-4-F AM-824-2-4-F 22.4 AM-836-2-4-F AM-1014-3-6-F AM-1024-4-6-F AM-1036-4-6-F 14.9 AM-1024-2-6-F AM-1036-2-6-F AM-1224-4-6-F AM-1236-6-6-F AM-1248-6-6-F AM-1260-6-6-F...
  • Page 379 Selection Procedure Performance Curves are based on 21.7 CST oil leaving the cooler 22°C higher than the water temperature used for cooling. This is also referred to as a 22°C approach temperature. Curves are based on a 2:1 oil to water flow ratio.
  • Page 380 FLUID COOLING | Brazed Plate BPM Series stainless steel ConstruCtion features stacked/Brazed plate stainless steel Copper Brazed oil to water applications High performance Compact design Bspp Connections Corrosion Resistant Type 316 Stainless Steel Plates Mounting Studs Standard SAE Oil Connections, NPT Water Connections Optional Mounting Bracket ADDITIONAL MODELS...
  • Page 381 Dimensions Water HEAT EXCHANGER MODEL SIDE A / SIDE B DESIGN PRESSURE DESIGN TEMP. VOLUME MFR’D DATE Water Water Weight Model BSPP BSPP BPM-12-12x5 3/4” 3/4” BPM-24-12x5 1-1/4” 1-1/4” BPM-36-12x5 1-1/4” 1-1/4” BPM-70-12x5 1-1/4” 1-1/4” BPM-24-20x10 1-1/2” 1-1/2” BPM-50-20x10 1-1/2” 1-1/2”...
  • Page 382 Performance Curves 447.4 Curve Model 372.9 BPM-12-12x5 298.3 BPM-24-12x5 BPM-36-12x5 223.7 BPM-70-12x5 186.4 BPM-24-20x10 149.1 BPM-50-20x10 BPM-80-20x10 111.9 74.6 67.1 59.7 52.2 44.7 37.3 29.8 22.4 18.6 OIL PRESSURE 14.9 DROP = .34 BAR 11.2 = .69 BAR = 1.38 BAR 27 30 189 227 265 303 341 379 OIL FLOW (LPM)
  • Page 383 Selection Procedure Performance Curves are based on 21 CST oil at 22°C approach temperature (51°C oil leaving cooler, 29°C water entering cooler), 2:1 oil: water ratio (1 LPM water flow for each 2 LPM oil flow). determine Curve Kw Heat to be removed. step 1 Curve oil leaving...
  • Page 384 FLUID COOLING | Industrial RM Series features Mounts to rear of electric Motor – ieC frame utilizes electric Motor fan air flow ideal for Case drain applications Compact, efficient design low flow & Heat removal Mounts Behind Existing TEFC Motor for Compact, Low Cost Application SAE, NPT Also Available Mounting Brackets Included...
  • Page 385 Dimensions RM-08-1 RM-08-2 One Pass Two Pass 3/4 BSPP 1/2 BSPP 2 PLACES 2 PLACES "IN" GASKET GASKET AIR FLOW AIR FLOW "IN" CORE CORE BRACKETS ADJUST GUARD GUARD 19 & 44 DOWN 9 DIA HOLE & 25 UP FROM BRACKETS ADJUST 1 EACH BRKT POSITION SHOWN...
  • Page 386 Performance Curves 3.33 ieC Motor 2.70 Curve Model frame sizes RM-08-1 71-112 2.02 RM-08-2 71-112 RM-08-4 71-112 1.35 RM-19-1 132-160 RM-19-2 132-160 1.01 RM-24-1 160-180 RM-24-2 160-180 RM-24-1 200-225 RM-24-2 200-225 P CORRECTION CURVE = .34 BAR = .69 BAR = 1.38 BAR 19 23 26 30 OIL FLOW (LPM)
  • Page 387 Viscosity Correction ISO22 ISO32 ISO46 ISO100 ISO150 Average 22 CST at 38°C 32 CST at 38°C 46 CST at 38°C 100 CST at 38°C 150 CST at 38°C Oil Temp °C 4.3 CST at 99°C 5.2 CST at 99°C 7.5 CST at 99°C 12 CST at 99°C 15 CST at 99°C 37.7...
  • Page 388 FLUID COOLING | Mobile DH Series features excellent for radiator face Mount Cooling OPTIONS 19mm tube size Built-in Relief Bypass steel or aluminum fin Steel Components Copper Manifolds – one row Custom Sizes/Mounting Brackets steel Manifolds – two row Connection Sizes/ High Performance Oil Turbulators Locations Rugged Off-Highway Steel...
  • Page 389 Dimensions DH-051 thru DH-447 MOUNTING Mounting Kits 2 PLACES STRAP optional Mounting Kits are available with or without straps. part number With strap L-84741 8.6 DIA Without strap L-84740 6 HOLES EACH STRAP SHOCK MOUNTING 38.1 CORE "G" DIA Face Area Weight Model BSPP...
  • Page 390 Dimensions DH-513 thru DH-670 dHr series dH series RELIEF BYPASS VALVE 65.0 65.0 13.5 DIA 13.5 DIA 63.5 4 PLACES 4 PLACES 76.2 Face Area Weight Model BSPP Sq Meters DH-513 3/4” DH-524 3/4” DH-535 1” DH-626 1045 2” DH-670 1016 1093 1150...
  • Page 391 Performance Curves 2.110 DH-670 1.580 DH-447 DH-626 1.056 .950 .844 DH-370 .730 DH-425 DH-535 .633 DH-359 DH-524 .528 DH-337 DH-348 .422 DH-326 .317 DH-249 .264 DH-513 .211 DH-227 DH-216 .158 DH-205 DH-194 DH-117 DH-106 .106 .095 DH-084 DH-095 .084 .074 DH-073 .063 OIL PRESSURE...
  • Page 392 Selection Procedure determine Heat load. Typical Rule of Thumb, size cooler for determine the Corrected Heat dissipation to use the Curves. step 1 step 4 1/3 of the input KW. Heatload (KW) x C Corrected Heat determine entering temperature difference. (Actual E.T.D.) step 2 Rejection KW = E.T.D (°C) x Air Velocity Correction Factor...
  • Page 393 EURO SERIES water or air Cooled oil Coolers for fluid power applications eKtM CM & ssCM INSTALLATION & SERVICE REFERENCE...

  • Page 394: Ecm Series

    Installation & Service Heat Exchanger Piping Hook-up AM Series CM Series Single Pass Single Pass Two Pass Two Pass Four Pass Four Pass ECFM Series EKFM & EKTM Series Single Pass Single Pass Two Pass Two Pass Four Pass 1 Hot Fluid In * Note: For all two pass and four pass heat exchangers: connections 1 and 2 may be reversed, and 2 Cooled Fluid Out...
  • Page 395 Installation & Service Shell & Tube Heat Exchanger Installation & Service Recommendations installation The satisfactory use of this heat exchange equipment recommendations Replace gaskets when removing end castings. is dependent upon precautions which must be taken at the time of It is recommended that gaskets be soaked in oil to prevent corrosion the installation.
  • Page 396 Installation & Service Maximum Shell & Tube Flow Rates Caution Incorrect installation can cause this product to fail prematurely, causing the shell side and tube side fluids to intermix. Maximum allowable flow rates are as charted below. aM series Model no. example: aM-1024-2-6-f tube side (lpM) unit size Baffle spacing...

  • Page 397: Brazed Plate Bpm Series

    Installation & Service Brazed Plate — BPM Series Liquid To Liquid Service installation units may be mounted in any orientation. The only limitation regarding the mounting of this equipment is the possibility of having to drain the unit after installation. It may be necessary to drain the fluids to protect the unit from damage by freezing temperatures.

  • Page 398: Rm Series

    Installation & Service RM Series Unpacking Instructions Read carefully before attempting to assemble, install, operate or maintain unpacking After unpacking the unit. inspect for any loose, missing or the product described. Protect yourself and others by observing all safety damaged parts. Any minor damage to the cooling fins can generally be information.

  • Page 399: Dh Series

    Installation & Service DH Series Read carefully before attempting to assemble, install, operate or 3. Installation of a fast acting relief/bypass valve is recommended to protect maintain the product described. Protect yourself and others by the oil cooler from excessive pressure and/or oil flow rates. observing all safety information.

  • Page 400: Quick Reference

    Quick Reference Conversion and Formula Summary There are many conversions and formulas used in selecting oil coolers. This will be a brief summary of those most commonly used. Conversions Centistokes to saybolt universal seconds Conversion A. HP = (BTu’s/hr) / 2545 = (BTu’s/min) / 42.4 = KW/.746, or BTu’s/hr = HP x 2545;...
  • Page 401 5215 21st Street Racine, Wisconsin 53406-5096 tel: (262) 554-8330 faX: (262) 554-8536 e-Mail: TTPSales@thermasys.com weBsite: www.thermaltransfer.com...
  • Page 402 G E N E R A L C A T A L O G U E D E L P H I S E R I E S A S Y N C H R O N O U S T H R E E - PHASE ELECTRIC MOTOR S...
  • Page 403 VISIT AND KNOW MOTIVE THANKS TO THE MOVIE ON WWW.MOTIVE.IT...
  • Page 404 INDEX Per assicurare la loro ermeticità i motori motive sono dotati di CARATTERISTICHE TECNICHE importanti dettagli come la cassetta connessioni I motori motive sono realizzati secondo le L’avvolgimento è eseguito con filo i pressacavi antistrappo è invertire con facilità la p r e d i s p o s t a p e r norme internazionali di unificazione;...
  • Page 405 TECHNICAL CHARACTERISTICS The copper is impregnated with a double layer of H class insulating Motive motors are built according to enamel to ensure high resistance international standard regulations; each t o e l e c t r i c a l , t h e r m a l a n d size throughout the construction forms mechanical stress.
  • Page 406 Aiming the maximum protection, the motors a r e e q u i p p e d w i t h Cable gland can be easily important details like the moved on both the sides pull-resistant cable press of the connection box, and the combination of thanks to the screw cap bearings with two shields...
  • Page 407 EFFICIENCY Worldwide there are several classification IEC classification and CEMEP classification systems of induction motors efficiencies. In order to create a common system, IEC efficiency classes IEC 60034-30:2008 (at 50Hz) efficiency classes CEMEP voluntary agreement (International Electrotechnical Commission) IE-1 standard efficiency IE-2 high efficiency IE-3 premium efficiency Eff.3...
  • Page 408 DURABILITY EFFECTS Motive motors are made with CRNO “FeV” In our field, we list 5 main changes in Higher efficiency motors heat less, slowing Europe : magnetic lamination sheets, rather than the down the aging cycle of the insulating customary iron lamination sheets. - The classification is now extended to 6 materials and living longer.
  • Page 409 SERIE DELPHI EX CE MARKING Ex nA T4 marking is referred to: II 3 GD Ex tD A22 IP65 125°C Low Voltage 06/95 EEC EN60034-2-1 (last issue). Rotating ATEX is the conventional name of the Directive 94/9/EC for the equipment electrical machines.
  • Page 410 PROTECTION TYPE DUTY SERVICE The protection against people accidental All Motive motors shown in this catalogue are contacts and/or the entry of corps and/or made for S1 continuous duty service, as per the entry of water is expressed at international IEC 34-1 norm.

  • Page 411: Working Conditions

    WORKING CONDITIONS ASSISTED POWER COOLING HUMIDITY: INSULATION: For application with a power supply The electrical equipment must be able to The copper is impregnated with a double at certain frequencies (see following graph), a power cooling system (IC- work with a relative humidity between 30 layer of H class insulating enamel to ensure 416) must be used.
  • Page 412 MOTIVE MOTORS PROTECTION Protections must be chosen based on the Inner thermal overload cut-out switches PTC thermistor device PT100 device specific running conditions, according to (per CEI 2-3/IEC 34-1) this device promptly, this is a device that standards EN 60204-1 positively adjusts its c o n t i n u o u s l y , The electrical protections on the motor...

  • Page 413: Wiring Diagrams

    WIRING DIAGRAMS Motive three phase motors can be connected “Star” or “Delta”. STAR CONNECTION t h e f o l l o w i n g v o l t a g e s a n d Star connection is obtained by connecting together the frequencies are inside the standard terminals W2, U2, V2 and supplying the terminals power supply of all three-phase...
  • Page 414 Double polarity motor, single winding (dahlander) Single phase motors High-speed connection Low-speed connection NEO-WiFi (motor 230V /400VY) ∆ To use the 2 speeds, you must adopt a 6+1 wires cable and connect an external switch Double polarity motor, with double winding High-speed connection NEO-WiFi (motor 400V...
  • Page 415 THREE-PHASE SELF-BRAKING MOTORS SERIES DELPHI AT...
  • Page 416 ATDC/AT24 DELPHI AT Delphi ATDC, AT24, ATTD and ATTD24 series self- braking motors use one or 2 spring-pressure brakes, firmly spliced onto a cast iron shield at the back of the motor. These motors include a series of characteristics normally considered options by other brands, like: -The standard hand lever permits to release the brake, making it possible to move manually he shaft,...
  • Page 417 Mobile armature ATDC springs Brake disc Driver Motor shaft Motor flange Electromagnet Release lever Adjuster screws Threaded bush braking torque setting knob ATTD connection plate Air gap BRAKE OPERATION BRAKE DESCRIPTION ADJUSTMENT The delphi AT... series brakes are When the power supply is interrupted, the Two different types of adjustment are possible electromagnetic brakes with negative excitation coil...
  • Page 418 AT24 ATTD24 ATTD...

  • Page 419: Manual Release

    MANUAL RELEASE POWER SUPPLY ATDC brakes are DC brakes power Motive brake motors are AT.. brakes are IP66 under an electrical point of view, but mechanically, supplied with the manual in case of an outdoor use, they should be protected by rust and by supplied by a rectifier installed inside release lever in their standard the motor main terminal box.
  • Page 420 ATDC 112-280 - 400Vac/180Vdc rectifier (Ill.1) ATDC 63-100 - 230Vac/104Vdc rectifier (Ill.2) ATDC 112-280 400Vac/180Vdc TA rectifier (Ill.3) ATDC 63-100 + 230Vac/104Vdc TA rectifier (Ill.4)
  • Page 421 ATDC 112-280 (separate 400Vac/180Vdc rectifier) + inverter (fig. 5) ATDC 63-100 (separate rectifier 230Vac/104Vdc) + inverter (fig. 5b) ATDC 112-280 + separate 400Vac/180Vdc rectiifer connection (fig. 6) ATDC 63-100 + separate 230/104Vdc rectifier connection (fig. 7)
  • Page 422 CONSTRUCTION FORMS AND SIZE TABLES MOTOR CONFIGURATIONS AND INSTALLATION POSITIONS (IEC 34-7) MOTORS WITH FLANGE-MOUNTED FLANGE-MOUNTED FEET B3 MOTORS B5 MOTORS B14 IM1051 (IM B6) IM1001 (IM B3) IM3001 (IM B5) IM3601 (IM B14) IM1061 (IM B7) IM1011 (IM V5) IM3011 (IM V1) IM3611 (IM V18) IM1071 (IM B8)
  • Page 423 no ATDC ATDC TYPE POLES 2-8 120 M4x12 36 5,8 100 120 0 2-8 130 217 11 M4x12 100 123 140 0 10x4 120 0 M6 2-8 145 244 14 M5X12 30 11,0 112 138 130 110 160 0 10x4 3,5 105 0 140 0 M8 2-8 155...
  • Page 424 ATDC ATDC+SV ATTD ATTD+SV AT24 AT24+SV ATTD24 ATTD24+SV TYPE POLES 112M 132S B5, B3/B5 132M 160M 160L 180M 1104 180L 1142 200L 1013 1055 1178 225S 1090 1115 1125 225M 1090 1115 1125 225M 1120 1145 1255 250M 1045 1075 1211 1327 1466...

  • Page 425: Technical Data

    TECHNICAL DATA The general electrical specifications are listed in the performance charts that follow. To understand their contents, the following general definitions are provided. Rated Power: Rated Current: Rated torque: Efficiency: it is the mechanical power measured at “In” is the Rated Current, expressed in Cn is expressed in Nm, and it corresponds η...
  • Page 426 TECHNICAL DATA Noise: temperature rise ∆T: TOLERANCES The noise is expressed in dB(A). The The temperature rise "∆T" is the change in temperature of the entire winding of the measures must be taken in accordance with motor, including the wire placed deep inside the stator slots, when it is being operated The data of each motor are specified in the standard ISO 1680-2, in order to find at full load.
  • Page 427 2 Poles asynchronous speed 3000 rpm IE2, high efficiency class IE 60034-30 ∆T Cmax η % Pwr. Fact.cosϕ Cmax Type ---- ---- ---- (Nm) (Nm) (Nm) (°C) (dB) 100% 100% 0,09 0,12 56A-2 2700 0,25 0,93 0,32 0,90 0,90 63,4 59,0 50,0 0,83...
  • Page 428 4 Poles asynchronous speed 1500 rpm IE2, high efficiency class IE 60034-30 ∆ ∆T Cmax η % Pwr. Fact. cosϕ Cmax Type ---- ---- ---- (Nm) (Nm) (Nm) (°C) (dB) 100% 75% 100% 0,06 0,09 56A-4 1332 0,23 0,65 0,43 1,20 1,20 56,0...
  • Page 429 6 Poles asynchronous speed 1000 rpm IE2, high efficiency class IE 60034-30 ∆T Cmax Pwr. fact. cosϕ η % Cmax Type ---- ---- ---- (Nm) (Nm) (Nm) (°C) (dB) 100% 100% 0,18 0,25 71A-6 0,66 1,93 1,87 4,20 4,30 62,7 61,1 53,7 0,63...
  • Page 430 8 Poles asynchronous speed 750 rpm ∆T Cmax Pwr. fact. cosϕ Cmax η % Type ---- ---- ---- (Nm) (Nm) (Nm) 100% 100% (°C) (dB) 0,13 0,18 71B-8 0,71 1,48 1,91 3,80 3,93 48,2 44,9 39,0 0,55 0,46 0,39 0,00080 0,18 0,25 80A-8...
  • Page 431 IE3, premium efficiency class IE 60034-30 ∆T Cmax Pwr. fact. cosϕ Cmax η % Type ---- ---- ---- (Nm) (Nm) (Nm) (°C) (dB) 100% 100% 0,75 80A-2 2892 1,74 11,84 2,48 8,60 9,18 80,9 79,6 76,4 80,7 0,77 0,70 0,57 0,00080 17,0 80B-2...
  • Page 432 IE3, premium efficiency class IE 60034-30 ∆T Cmax Pwr. fact. cosϕ Cmax η % Type ---- ---- ---- (Nm) (Nm) (Nm) 100% 100% (°C) (dB) 0,75 90S-6 1,96 8,60 7,61 18,20 19,03 79,1 79,2 75,9 78,9 0,70 0,57 0,48 0,00300 23,0 90L-6 2,86...
  • Page 433 COMPONENTS LIST N° CODE N° CODE 3PNSTA 3PNFAN 3PNROT 3PNFCV 3PNFRA 3PNUCB 3PNFBE 3PNTER 3PNBBE 3PNBCB 3PNFOS 3PNCMP 3PNBOS 3PNCAP 3PNBSH 3PNSCB 3PNB03 3PNCCB 3PNB05 3PNFOB 3PNB14 3PNFIB 3PNFEE 3PNBIB 3PNWAV 3PNBOB types 180 - 400...
  • Page 434 RUBBER SEAL RINGS AND BEARINGS RUBBER SEAL RING BEARINGS RAME OLES SIZE NUMBER 2 – 8 12x25x7 12x25x7 6201 ZZ 6201 ZZ 2 – 8 12x25x7 12x25x7 6201 ZZ 6201 ZZ 2 – 8 15x30x7 15x26x7 6202 ZZ 6202 ZZ 2 –...
  • Page 435 TERMS OF SALE AND GUARANTEE a) To supply the Buyer with products of the ARTICLE 1 ARTICLE 3 ARTICLE 4 same type and quality as those having GARANTEE DELIVERY PAYMENT proven defective and not complying with agreements, free ex-works; in aforesaid 1.1.
  • Page 436 You can download each motor or gearbox final test report from www.motive.it, starting from its serial number...
  • Page 437 ASK OUR FURTHER CATALOGUES: AREA DISTRIBUTOR Motive s.r.l. Via Le Ghiselle, 20 25014 Castenedolo (BS) - Italy Tel.: +39.030.2677087 - Fax: +39.030.2677125 web site: www.motive.it e-mail: motive@e-motive.it...
  • Page 439 NEO-WiFi technical manual...
  • Page 440 NEO-WiFi tutorial https://www.youtube.com/watch?v=hUXJ47P_Qxo&feature=youtu.be 2/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 441 CONTENTS: INTRODUCTION WORKING CONDITONS MOTORS THAT CAN BE CONNECTED MECHANICAL ASSEMBLY 4a. motor assembly 4b. keypad assembly ELECTRICAL ASSEMBLY 5a. warnings 5b. electrical connection of NEO-WiFi to the motor 5c. electrical connection of WiFi to the line 5d. the 87Hz technique 5e.

  • Page 442: Introduction

    1. INTRODUCTION The purpose of an integrated motor-inverter is to save time and reduce costs in supplementary material (wires and racks mainly), study, installation, programming and testing of the motor + inverter system, as well as the dangers due to errors associated with these operations.
  • Page 443 examples: Adjusting the flow/pressure/force of a pump, a hydraulic power unit, an oil-hydraulic actuator, a compressor, an extraction fan, a ventilator, etc is normally done through shutters or valves. If we have a choke device of this kind, it means we have chosen not to use a variable speed drive (inverter). In this case, the disadvantages are numerous: inability to program ramping up or stopping;...
  • Page 444 6/104 NEO-WiFi– manual - ENG REV07-JAN15...

  • Page 445: Working Conditons

    WORKING CONDITONS Ill. 2 Physical quantity Symbol NEO-WiFi-3kW NEO-WiFi-11kW NEO-WiFi-22kW Inverter protection degree* IP65 Inverter supply voltage 3x 200-460 Inverter supply frequency 50-60 Maximum output voltage of the inverter = V1n-5% Inverter output frequency 200% f 0-100Hz if f 50Hz] Rated input current to the inverter Rated output current from the inverter (to the motor) Maximum continuous current output from the inverter...
  • Page 446 For different environmental conditions contact our Support Service *The IP65 degree refers to both the inverter case and to the removable keypad, whether it is placed in the inverter case or whether inverter and keypad are distant from each other. This is possible thanks to: ...
  • Page 447 NEO-WiFi EMC = Secure operation Have you ever had a sporadic and inexplicable malfunction of electrical/ electronic devices? For example, an automatic gate, a computer, a PLC, a circuit breaker ... If you didn't find the fault, it was probably due to the electromagnetic compatibility of the device (not sufficiently immune to electrical/electromagnetic interference received from the power line or radiated in the air) or to that of other equipment that showed no malfunction but was disturbing your device.
  • Page 448 The part of the first definition that we have underlined contradicts a recurrent belief: in fact, not every location that is often considered an "industrial environment" is only that for the EMC regulations. Indeed, the vast majority of companies also fall within the definition of light industry and their facilities and equipment must therefore satisfy the legal requirements of both environments.

  • Page 449: Motors That Can Be Connected

    MOTORS THAT CAN BE CONNECTED Tab. RP: Power range of motors that can be connected (at 400Vac*) motor-kW 0,25 0,37 0,55 0,55 0,75 1,1 1,1 1,5 1,9 2,2 5,5 7,5 9,2 15 18,5 22 NEO-WiFi-3 SV SV+F NEO-WiFi-11 NEO-WiFi-22 SV= applicable power only with forced ventilation (chap. 4a) .

  • Page 450: Mechanical Assembly

    4. MECHANICAL ASSEMBLY Dimensions o NEO-WiFi-3kW and keypad 12/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 451 Dimensions NEO-WiFi-11kW 13/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 452 Dimensions NEO-WiFi-22kW 14/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 453 Dimensions NEO-WiFi + motor NEO-WiFi-3 NEO-WiFi-11 NEO-WiFi-22 motor IEC                               100L             132S       132M 160M 160L 180M 180L 15/104 NEO-WiFi– manual - ENG REV07-JAN15...

  • Page 454: 4A. Motor Assembly

    4a. Motor assembly The mechanical fastening with slots (Ill. 5) allows the NEO-WiFi case to be fixed onto a wide range of Delphi series motive motors from size 71 to size 160 (Table. RD) Ill.5 The plastic knockouts allow the NEO-WiFi-3kW to broaden its field of use to engines with greater sizes (Table RD), as shown in the following image 16/104 NEO-WiFi–...
  • Page 455 Plastic knockout removal procedure Be careful not to disperse metal or wire ends inside the housing of the inverter, that can create dangerous short-circuits. 17/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 456 For the connection between NEO-WiFi-3kw and the motors marked with X in the “Tab. RD”, specific mechanical adapters are needed. See the following images. NEO-WiFi-3 71-80-90S: 112-132: 18/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 457 NEO-WiFi-11 160M* 100L 90S/90L 19/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 458 *NEO-WiFi-11 + 160M 20/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 459 Do not lift or carry the motor connected to the inverter by holding the housing of the inverter. If the inverter is used at frequencies lower than 50Hz, it becomes necessary to use motors with forced ventilation: In some motor sizes (e.g. IEC80) there may be mechanical interference between the terminal box cover of the forced ventilation and the NEO-WiFi case.
  • Page 460 NEO-WiFi-11 with motor 11kW = needed also 2 internal fans (cod. NWF11FANKIT) 22/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 461 In some sizes of self-braking motors, there may be mechanical interference between NEO-WIFI and the release lever of the brake when it is in the upper position. In such cases, the release lever can be disassembled by unscrewing, or, if it should be kept, it is necessary to rotate by 90°...
  • Page 462 4b. keypad installation The keypad is available in two versions: potentiometer selector rotation direction Standard version Optional version with analog controls IP67 IP65 Thanks to 4 magnets incorporated into the keypad case (Ill. 6), the keypad safely rests in its housing, in any assembly position. Ill.6 This also offers the advantage of allowing the keypad to be rotated into 4 positions, depending on the preferred point of view 24/104...
  • Page 463 If the keypad is removed from the NEO-WiFi case, it can be fixed to the wall in 2 ways.  If the wall is made of metal, by using the magnetism of 4 magnets in the keypad (Ill. 7). Ill.7 ...
  • Page 464 - 200-260Vac 1PH 50/60Hz IP65 BLOCK –induction power support for table or wall mounting The keypad is attracted and hold in BLOCK seat by magnets The keypad can be positioned in any position. The keypad is powered by induction. BLOCK is IP65 If the wall is made of metal, BLOCK is fixed by the magnetism of its 4 magnets...
  • Page 465 27/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 466 Before you start to use the keypad for the first time, recharge the batteries, leaving the keypad resting inside its seat in NEO-WiFi (with stopped motor) or inside BLOCK, while BLOCK or NEO-WiFi are powered, for 10 hours Each keypad comes equipped with two rechargeable 250BVH batteries (Diameter = 25mm, height 6.4mm, 1.2 Vdc, 250 mAh) Illustration 14 - Diagram rear NEO-WiFi logic control board ...

  • Page 467: Electrical Assembly

    5. ELECTRICAL ASSEMBLY 5a. warnings The installation must be carried out exclusively by qualified and expert personnel. Any handling of the open Inverter box must be done at least 1 minute after the interruption of power, with an appropriate disconnect switch or by manually removing the power cable. To be certain that the internal capacitors are discharged, and that therefore maintenance can be performed, the internal LED located on the lower part (green diode) of the power board, must be completely turned off.
  • Page 468 Useful for improving the power factor limiting the harmonics in line, or in the vicinity of large power line choke systems (transformation cabins). The direct connection with the motor cancels the need for shielded cables compared to a conventional inverter. In case of using NEO WI-FI not on board, use shielded Motoinverter cables and, if the distance to the motor exceeds 25m,...
  • Page 469  Ensure ground connection of the motor inverter with total resistance of less than 100Ω  Disconnect the power supply of the Inverter by acting on the upstream switch before opening its enclosure;  EMC Directive requires that the both the NEO-WiFi power cables are of the coaxial (or armoured) type with the single conductors having a section greater than or equal to 1.5 mm.

  • Page 470: 5B. Electrical Connection Of Neo-Wifi To The Motor

    5b. electrical connection of NEO-WiFi to the motor  Open the inverter box by unscrewing the 4 screws of the lid;  Disconnect the connectors of the coaxial cable of the antenna (ANT) and the inductive power supply (15Vac) – (Ill. 13) –...
  • Page 471 NEO-WiFi-3kW. Ill. 9. The phases of the motor must be in a star connection if the motor has 230VΔ/400VY on the plate (Illustration 9). 33/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 472 NEO-WiFi-3kW. Ill. 10: The phases of the motor must be in a triangle connection if the motor has 400VΔ/690VY or 230Δ/400Y on the plate with 87Hz technique (chap. 5d). 34/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 473 ATDC230VΔ/400VY + NEO-WiFi-3kW (Ill.11) 35/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 474 ATDC400VΔ/690VY + NEO-WiFi-3kW (Ill. 12) 36/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 475 NEO-WiFi-11+22. The phases of the motor must be in a star connection if the motor has 230VΔ/400VY on the plate Ill. 9 (11) 37/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 476 NEO-WiFi-11+22. Ill. 10 (11): The phases of the motor must be in a triangle connection if the motor has 400VΔ/690VY or 230Δ/400Y on the plate with 87Hz technique (chap. 5d). 38/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 477 ATDC230VΔ/400VY + NEO-WiFi-11+22 (Ill. 11 (11)) 39/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 478 ATDC400VΔ/690VY + NEO-WiFi-11+22 (Ill. 12 (11)) 40/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 479 Before connecting the brake wires to the BR + and BR- terminals, disconnect from the same terminals the wires of the internal resistances and isolate them, thereby preventing them from exploding (by setting the relative function in the menu, the warning appears on the display) NEO-WiFi-3: NEO-WiFi-11+22: 41/104...
  • Page 480 If the brake cable is too short to reach NEO-WiFi terminals, extend it in a way that insulation, and needed IP are guaranteed. In the following pictures, we show the method of the heat-shrink tubing 42/104 NEO-WiFi– manual - ENG REV07-JAN15...

  • Page 481: Power Supply

    GENERAL WIRING SCHEME POWER MOTOR SUPPLY OUTPUT Int. Res istor Ext. Motor +1 5V Res istor Brake Enable Forward V EL Speed Rev erse Mon ito r Set ch. A ux. Fan +1 5V 10 0m A max . C h A Enc oder C h B Inp ut...

  • Page 482: 5D. The 87Hz Technique

    The 87Hz technique It is possible to achieve special configurations with constant torque up to 87Hz with 230/400V motors. In a normal installation, the motor driven at a frequency lower than the rated, for example 20 Hz, will automatically have at the terminals of the windings a voltage lower than the rated one.
  • Page 483 NEO-WiFi-3kW 400V + mot 100LB-4 3kW 230/400V 50Hz connected (graph.1) NEO-WIFI 3kW 400V + mot 90L-4 1,5kW 230/400V 50Hz connected (graph.2) 45/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 484 connection of the external devices- NEO-WiFi-3kW Illustration 13 - Diagram - NEO-WiFi-3kW power board – before version V2.01 (July 2013) 46/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 485 Illustration 13 - Diagram - NEO-WiFi-3kW power board – from version V2.01 (July 2013) 47/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 486 NEO-WiFi-3 terminal function normally open contact that closes when the motor starts It is possible to connect to external devices 5 Ampere max, 250Vac max normally open contact that closes when the IGBT bridge temperature exceeds 50°C It is possible to connect to external devices 5 Ampere max, 250Vac max +15V 15Vdc output (max 100mA) enables/disables the inverter operation (NOTE: do not connect it to 24Vdc)
  • Page 487 Illustration 13 (11) - power board - NEO-WiFi-11kW 49/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 488 50/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 489 Control board terminal function analogue output 2 (0…+10V) for internal IGBT temperature signal (0…100°C). Activated from V1.06 analogue output 1 (-10V…+10V) for motor speed signal (absolute value) and rotation sense (+ sign for sense 1 and - sign for sense 2) 15Vdc output (max 100mA) 5Vdc output (max 100mA) channel A+ input...
  • Page 490 Power board NEO-WiFi-11 terminal function 0V IND 15Vac HF output for induction recharger AC IND 0V DC FAN 12V relay output for internal cooling fan (it closes when the IGBT temperature exceeds 45°C, and re-opens when it returns <40°C) 12V DC FAN Ext FAN normally open contact that closes when the IGBT bridge temperature exceeds 45°C, in order to enable the start of an eventual optional external fan...
  • Page 491 Power board NEO-WiFi-22 AC IND 15Vac HF output for induction recharger 0V IND 12V DC FAN 12V relay output for internal cooling fan (it closes when the IGBT temperature exceeds 45°C) 0V DC FAN ALARM normally open contact that closes when there is an alarm, simultaneously shown on the keypad display.
  • Page 492 Examples:  To manage the stop and the direction of rotation, it is also possible to connect other auxiliary analogic commands, for example micro switch outputs or PLC, among the +15V-D1-D2 / 0V-D1-D2 contacts. Example: 3-position switch (1 – 0 – 2) among the +15V-D1-D2 / 0V-D1-D2 contacts of the power board (Ill. COM1) NEO-WiFi-3 Ill.
  • Page 493 If necessary connect an external enabling contact (Fig. COM2) this same must be connected between the +15V- EN / 0V- EN terminals (ON enabled with closed contact) after removal of the jumper on the same terminals; - NEO-WiFi-3 Ill. (3) COM2 - NEO-WiFi-11 / NEO-WiFi-22 Ill.
  • Page 494  Optional connection: For communication between multiple NEO-WiFis, connect the RS485 serial on the two A and B terminals always respecting the polarity of the connections (A with A and B with B on all inverters NEO-WiFi); The connection between 2÷9 NEO-WiFi with RS485 serial will allow a Master (the inverter that governs the group) type functioning and Slaves (inverters that “copy”...
  • Page 495  Optional connection: To record and analyse events in the lifetime of the device it is possible to connect to a PC with the USB plug that is on the power board, after installing the software on the PC, provided separately; See Chapter 9 “event analysis”...
  • Page 496  Optional connection: NEO-WiFi-3: NEO-Wifi-11 / NEO-WiFi-22: there are two opto-isolated analog inputs AN1 e AN2 there are two opto-isolated analog inputs AN1 e AN2 (ANALOG INPUT 1, ANALOG INPUT 2) that can be (ANALOG INPUT 1, ANALOG INPUT 2) that can be configured: configured: ...
  • Page 497 Example: temperature sensor connection 0-10V (equivalent connection for pressure transducer). Use the +15V on the terminal block to directly power the probe and use a resistor to create a voltage divider.  NEO-WiFi-11 and NEO-WiFi-22  NEO-WiFi-3  59/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 498 Example: temperature sensor connection 4-20mA (equivalent connection for pressure transducer). NEO-WiFi-11 NEO-WiFi-3 60/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 499   Optional connection: BRAKE self-braking motor See Ill. 11 and Ill. 12.  Optional connection: ENCODER. Ill. EN. ENCODER connection Motive-SICK VFS60A-TDPZ0-S01 for speed control in feedback: +Vcc (RED wire) on +15V; -Vcc (BLUE wire) on 0V, with the grounding wire outputs: signal A in E1 (WHITE wire);...
  • Page 500 Ill.EN. Encoder connection NEO-WiFi-3     62/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 501 Ill. EN. Encoder connection NEO-WiFi-11 and NEO-WiFi-22       63/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 502 Ill. Motor with standard encoder and with forced ventilation: 64/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 503  Optional connection: AN2 external potentiometer min 2,2KΏ max 4,7KΏ (go to advanced functions menu) 65/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 504 INTEM3X32A ( ) + NEO-WiFi-3 optional 66/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 505 INTEM3X32A ( ) + NEO-WiFi-11 optional 67/104 NEO-WiFi– manual - ENG REV07-JAN15...

  • Page 506: Programming

    6. PROGRAMMING The activation and programming operations must be carried out exclusively by experienced and qualified personnel. Use the appropriate equipment and protections. The powering of the inverter can be done only with box closed, after having carefully followed all the installation instructions of the electrical connections shown above.
  • Page 507 Ill. X (NEO-11) It is required such contact closing +15V- SET (NEO-3) / 0V-SET (NEO-11/22) (Ill. X) also for: o for keypad parameters reset, and/or o for memory reset (only accessible by entering advanced password 541), and/or 3. Go to the Communication menu of the keypad. Automatically it will scan the MHz frequency and then show the channel N°1 set by default by Motive.
  • Page 508 Ill. Y (3) Ill. Y (11) close the lid, carefully repositioning the connections of inductive power supply and antenna. COAXIAL CABLE CONNECTOR ON THE POWER BOARD: When connecting the coaxial cable to the power board, do not use metal tools that may damage the surrounding SMD electrical components that are extremely delicate.
  • Page 509  the remote control of multiple motors from a single keypad is not possible, with a single communication channel In fact, there is a continuous communication between the keypad and the inverters, communication that is not only a return of data to the display, but is also a synchronization of the behaviour of the inverter compared to what is pre-set and controlled from the keypad.
  • Page 510  Separate control of multiple motors with multiple keypads with separate channels from 1 to 127 (for each frequency) When there are multiple NEO-WIFI inverters in the same place, at distances of less than 80 mt:  To change code and frequency close the +15V- SET (NEO-3) / 0V-SET (NEO-11/22) contact that simultaneously prevents the motor from running when closed ;...
  • Page 511  It is not possible to have more than one keypad that controls a single inverter. They would conflict to enter into the menu →see functions menu 6. Press 7. Set the motor data in the Data Motor menu, in particular by selecting values that can be taken from the plate of the motor for Rated power, rated Voltage and rated Current;...

  • Page 512: 6B. Keypad Buttons

    6b. keypad buttons Button Description To enter the function menu START To start the engine / to access the sub-menu or to enter the function and change its values ENTER Allows you to scrolls up through the menu items or change in positive the values of the variables; at the end of the change press ENTER.

  • Page 513: 6C. Keypad Leds

    6c. keypad leds Description Power ON Green - signals the presence of mains voltage on the feed Motor ON Green - Motor functioning Alarm Red – signals an anomaly (see list of Alarms) when turned on Table 4: Led description 6d.

  • Page 514: 6E. Advanced Functions Menu

    6e. advanced functions menu (V2.01) Menu Sub-menu Description From 17 to 6000 RPM (default, ≈ 280rpm); Internal speed [RPM] Rotation [0, 1]; 0=clockwise, 1=counter-clockwise; Maximum speed [% of rpm] from 2 to 200% of motor synchronous speed Minimum speed [% of rpm] from 2 to 100% of motor synchronous speed Acceleration [s] from 0.1 to 99.9...
  • Page 515 Enable restart Enables the restart after a crash caused by lack of mains voltage or alarm (ENABLED / DISABLED). Default is DISABLED Dead Time after alarm [s] Waiting time before the reboot, follows a stop caused by an alarm condition; Start/Stop Source a.
  • Page 516 Year: XX Clock setting Month: XX Date and hour setting: to unlock the clock, modify (function based on the Day: XX the SECONDS value. battery clock, which is Hour: XX The estimated duration of the clock battery type there only on NEO-11 CR2430 is 6-8 years.

  • Page 517: 6F. Use

    6f. use Start the motor by pressing the START button (or the remote switch in case of remote controls with wired connection) – and adjust the speed using the commands . and/or, if present, with the potentiometer with wheel present on the keypad and possibly changing the direction of rotation with the software and/or, if present, by acting on the 1-0-2 selector The keypad during the functioning of the motor shows, alternating them, the following two sets of data: Power factor Motor...
  • Page 518 Since keypad version V1.12 (you can see it for 2 seconds when you switch the keypad on) it is possible to see the battery charge. For that, keep MODE pressed for min 1 second (16 squares = fully charged);   Let’s say that you used NEO-WiFi in a demo single phase power supply for which it isn’t designed.

  • Page 519: 6G. Alarms

    6g. alarms (from V1.10) NEO- NEO- NEO- Immediate intervention for short circuit √ √ √ Current peak Overvoltage due to the generator functioning during deceleration or √ √ √ Overvoltage undervoltage Exceeding the temperature limit on the electronic board (86°C) √...
  • Page 520 inverter software versions. √ √ √ Overcurrent Intervention for current overload on NEO-WiFi output to/by the motor microprocessor √ √ Intervention for microprocessor overheat × temperature √ √ phase U overcurrent current overload on NEO-WiFi output to/by the motor on phase U ×...

  • Page 521: 6H. Modbus

    6h. MODBUS MODBUS protocol is connected to NEO-WiFi by using this RS-485 gate: NEO-WiFi-3 terminals A and B of J9 NEO-WiFi-11/22 terminals A and B of J9 83/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 522 MODBUS communication can be controlled by PC or PLC PLC, modify the variables in the following tablechart “NEO-Wifi modbus Variables”. PC: ask for the specific SW to motive and use a USB-RS485 converter 84/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 523 Download here MOD-BUS NEO-WIFI Software for PC: http://motive.it/manuali/NEOWIFI_MODBUS.ZIP System requirements Pentium IV or higher Windows 2000-XP-Vista-7-8-8.1 USB port .NET Framework 2.0 or higher (This should be already present on the most of PC). Software Installation Download the SW. Save the zip file on the desktop Please install the program using the executable file “installer.exe”.
  • Page 524 Click on “Setup Communication” to start the communication PC-NEO: Setup ”USB Serial Port”: To see on which COM gate it has been installed NEO, it is negessary to go to “device manager”   (control panel device manager) gates (COM and LPT) ...
  • Page 525 When Setup is done, in “PROGRAMMING” you can find 3 choices 1. Open File It permits you to modify settings of NEO WiFi: Blue background numbers are those that you can modify. If you are connected to NEO-WiFi-11/22, you’ll be proposed to set also the automatic starts and stops. = SAVE the settings in the PC or directly into NEO-WiFi memory (if connected).
  • Page 526 2. New: It creates new settings for NEO-WiFi. Like for Open File, you can save the settings in the PC or directly into NEO-WiFi memory (if connected). 3. Connect: It connects directly to NEO-WiFi and shows all the settings. Any data that is modified, is automatically saved into NEO-WiFi memory.
  • Page 527 In “ALARM HISTORY”, it is possible to see the history of all alarms in NEO-WiFi memory. Clicking on the PDF button, you can generate a PDF that shows such memory. 89/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 528 NOTE:Not all the variables can be modified. In the column “Type” the letter R means “read only” and R/W means “Read and Write” NEO-Wifi modbus Variables Variable N° Type Upper Limit Lower Limit Note Definition inverter power KW*10 software version last revision days 0xffff...
  • Page 529 valid only when the start/stop source, is from 18 R/W rotation keypad without selector minimum maximum 19 R/W internal speed speed speed 0=OFF 9044=ON enable Before connecting the wires of the external 20 R/W electromagnetic 65535 braking resistances to the BR + and BR- brake terminals, disconnect from the same terminals the wires of the internal resistances...
  • Page 530 33 R/W Braking Joules J/100 To calculate: minutes * 60= result result + (Hour * 60 * 60)= result 1 result 1 + (Day * 60 * 60 * 24)= result 2 result 2 + (Month * 60 * 60 * 24 * 32) =result 3 result 3 + (Year * 60 * 60 * 24 * 32 * 13) =result Seconds 4 For the year write only the last two digits, for...
  • Page 531 1=ON+KEY, 2=ON ON = programming and operation only from modbus modubs 40 R/W communication ON+KEY = programming from modbus and operation from keypad (External remote wired control/speed signal are included) 0=4800 1=9600 (Default) 41 R/W baud rate bit/s 2=14400 3=19200 bit/s 0=OFF 1=direction 1 42 R...
  • Page 532 to calcolate the value: hours*60+minutes if there are problems during calculation, please 50 R/W start P4 minutes 1439 download the spreadsheet automatically from www.motive.it to calcolate the value: hours*60+minutes if there are problems during calculation, please 51 R/W stop A4 minutes 1439 download the spreadsheet automatically from...
  • Page 533 voltage during 67 R alarm intervention[V12] voltage during 68 R alarm intervention[V13] voltage during 69 R alarm intervention[V23] current during 70 R alarm A*10 intervention[I1] current during 71 R alarm A*10 intervention[I2] current during 72 R alarm A*10 intervention[I3] power during 73 R alarm intervention...
  • Page 534 IGBT temperature 78 R °C during alarm intervention 80 R average value, measured in about 0.5s 81 R power average value, measured in about 0.5s 82 R I rms A*10 average value, measured in about 0.5s 83 R V rms average value, measured in about 0.5s IGBT 84 R...
  • Page 535 counter messages 98 R/W 0xffff riceived without reply counter 99 R/W 0xffff messages NAK counter 100 R/W messages with 0xffff slave occuped counter 101 R/W messages 0xffff overrun modbus 0=OFF 105 R/W command 1=ON Direction 1 (Default) rotation 2=ON Direction 2 modbus 106 R/W command speed...

  • Page 536: Warnings And Risks

    7. WARNINGS AND RISKS These instructions must be read and strictly adhered to by who is doing the final installation and by the user, and they must also be made available to all the personnel that sees to the installation, calibration and maintenance of the device. Qualification of personnel The installation, commissioning and maintenance of the device must be carried out only by technically qualified personnel who is aware of the risks that the use of this device involves.
  • Page 537 Before connecting the wires of the external braking resistances to the BR + and BR- terminals, disconnect from the same terminals the wires of the internal resistances and isolate them. NEO-WiFi-3: 99/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 538 NEO-WiFi-11: Caution! The instructions in this manual do not replace, but supplement the current law provisions on safety standards 100/104 NEO-WiFi– manual - ENG REV07-JAN15...
  • Page 539 NEODYMIUM magnets Pacemaker Warning Magnets could affect the functioning of pacemakers and implanted heart defibrillators.  A pacemaker could switch into test mode and cause illness.  A heart defibrillator may stop working.  If you wear these devices keep sufficient distance to magnets. ...

  • Page 540: Declaration Of Conformity

    Declaration of conformity Motive srl with seat in Castenedolo (BS) - Italy declares, under its exclusive responsibility, that its range of “NEO-WiFi” inverters and motor-inverters is constructed in accordance with the following international regulations (latest edition)  EN60034-1. Rotating electrical machines: rating and performance ...

  • Page 541: Event Analysis

    9. EVENT ANALYSIS This software is a tool dedicated exclusively to authorized Motive service centers. It is meant for the verification of possible anomalies or failures. In fact:  it acts as a black box for the diagnosis and analysis of problems of specific applications with the inverter.
  • Page 542 ALL THE DATA WAS COMPILED AND CHECKED WITH THE UTMOST CARE. WE DO NOT HOWEVER ASSUME ANY RESPONSIBILITY FOR ANY ERRORS OR OMISSIONS. MOTIVE srl MAY AT ITS SOLE DISCRETION CHANGE AT ANY TIME THE CHARACTERISTICS OF THE PRODUCTS SOLD. Motive srl www.motive.it motive@e-motive.it...

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