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Summary of Contents for Diplomat PRO 500
- Page 1 Installation manual for Diplomat Dental units Model PRO 500 Model PRO 700 Date: 01/02/2024 Revision:...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. Information before installation 1.1 Installation requirements 1.2 Electrical system requirements 1.3 Operating requirements 2. Media availability 3. Unpack boxes 4. Prepare place and move the chair 4.1 Powerblock cover 4.2 Move the unit into place 4.2.1 Anchored base 4.2.2 Not anchored base 4.2.3 Installation board 4.3 Backrest... - Page 3 16. Finalizing of installation 16.1 Backrest 16.2 Chair installation 16.3 Hand-rest 16.4 Putting on covers 16.5 Powerblock cover 17. Water leveling the dental unit 18. Setting resistance of moving parts 18.1 Dental light pantograph 18.2 Dental light post brake 18.3 Dentist arm/panel brakes 18.4 Cuspidor block brakes 19.
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Page 4: Information Before Installation
Information before installation This manual provides instructions for instalation the MODEL PRO 500, 700. i. Installation must be performed by a service technician with a valid certificate. Otherwise, the warranty will not be honoured. Complete the registration form and send it to the manufacturer or the seller. -
Page 5: Electrical System Requirements
i. Regular and replacement of the water filter must be carried out in 3-month intervals. Inspection and replacement are performed by an authorized service technician. Pressed air Compressed air must be oil-free, clean and dry: Inlet pressure 0,45 - 0,8 MPa Flow >... -
Page 6: Operating Requirements
Operating requirements Parameter Value Ambient temperature 15 – 40 °C Relative humidity 30 – 75 % non-condensing humidity Atmospheric pressure 700 – 1060 hPa Elevation ≤ 3000 m Media availability Before starting to unpack, the service technician has to ensure: That place for the chair or unit is appropriately prepared according to Installation Plan. -
Page 7: Unpack Boxes
Unpacking boxes Check to ensure the shipping box is intact. If the box is compromised, do not open the consignment and immediately report the problem to the carrier or seller. Carefully remove the box if the consignment is intact and unpack the individual parts of the dental unit. Check the consignment to ensure it is complete against the packing sheet. -
Page 8: Prepare Place And Move The Chair
Prepare place and move the chair The following steps, and other steps during the installation are the same for Model ONE 100. Powerblock cover Remove front cover of powerblock. EN_IM_PRO 500/700_2024_01_rev.1.0... -
Page 9: Move The Unit Into Place
Move the unit into place To move the chair on the prepared place, you will need two people. 4.2.1 Anchored base Chair is fixed to the pallet in three points (in circles). Unscrew it, then move the unit. Fix the unit base in six points (all arrows). Use dowels, washers and screws from accessories as shown at the picture. -
Page 10: Not Anchored Base
4.2.2 Not anchored base Chair is fixed to the pallet in three points (in circles). Unscrew it, then move the unit. Fix the unit to base plate in six points (all arrows). Use dowels, washers and screws from accessories as shown at the picture. 4.2.3 Installation board EN_IM_PRO 500/700_2024_01_rev.1.0... -
Page 11: Backrest
Backrest Remove backrest plastic cover by slightly pull up. Unscrew backrest from metal base. Save the screws for the screw on the upholstery at the end. For transporting purposes, the backrest is fixed to the chair via temporal console. Unscrew 4 screws fixing temporal console. The console is no more needed, but save screws for the next step. -
Page 12: Chair
Chair Remove the seat from the chair by unscrewing the screw, located at the bottom of the seat (use hex key 2,5). Then slightly pull and raise the chair seat. Powerblock installation We used the installation board for the installation demonstration. It is necessary to water level the unit with the help of screws. -
Page 13: Chair Electronics
Chair electronics First connect the motors – LIFT motor (1), BACK – backrest motor (2). Then connect safety sensors – BACK, LIFT (3,4). Bring the electricity to the unit according to the wiring diagram. Connect main power supply. EN_IM_PRO 500/700_2024_02_rev.1.0... - Page 14 For installation purposes, before the safety switch from the assistant’s arm is connected to chair electronics PCB, you can use a jumper to connect the 2 pins marked „SAFE ASSIS“ to have all 4 blue LED lights and be able to move the chair in all directions. Connect it in 4th position.
- Page 15 4 blue LED lights (1)– if one of them is not lighting, some safety switch is activated, not all movements are allowed now. There is “E” as Error at the seven-segment display, too. Lift the chair up for next steps. Turn the unit off.
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Page 16: Removing Covers
Removing covers Remove the back under seat cover by slightly pulling up, towards you and then down. The chair can’t be in it’s totally up or down position, otherwise you will not be able to remove this cover. First unscrew, then gently remove the base cover. EN_IM_PRO 500/700_2024_01_rev.1.0... -
Page 17: Cuspidor Block Installation
Cuspidor block installation Cuspidor block holder For fitting the cuspidor block holder, you need to move chair up to better access. All screws are packed in a little bag in the Ac- cessories Box. There are little screws (1), they must be inside –... -
Page 18: Cuspidor Block
After putting cuspidor block holder in the place, first screw bolts (1), then screw bolts in back (2). Pay attention to the lever when installing the cuspidor block holder for convertible unit. Cuspidor block Carefully put the cuspidor block on the holder. EN_IM_PRO 500/700_2024_01_rev.1.0... -
Page 19: Dentist Panel
Put in the screw, based on convertible (1) or nonconvertible (2) unit installation. Insert metal part - hoop. In our case we have convertible unit. Dentist panel Put in the dentist panel brake (1). Align pin with hole. Put the circle cover on the place (2). EN_IM_PRO 500/700_2024_02_rev.1.0... - Page 20 Pantographic arm for dentist panel comes in two parts. Connect these two parts on the floor, before instala- tion at the cuspidor block. Put the metal bar inside post, find the correct positi- EN_IM_PRO 500/700_2024_01_rev.1.0...
- Page 21 Tape the cables dentist panel and run them through the the post to cuspidor block with help of attached- bowden. EN_IM_PRO 500/700_2024_02_rev.1.0...
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Page 22: Post, Monitor Holder
Post, monitor holder Put on the post. Pay attention on bar inside. Think about the subsequent pulling of cables. Insert the washer (1). Put on the monitor holder. EN_IM_PRO 500/700_2024_01_rev.1.0... -
Page 23: Cables
Cables Pull together the HDMI cable and the monitor power cable throught the monitor arm and post. Pull the dental light cable throught the post, too. Secure the cables on the top of post/monitor arm. Put the post on the place EN_IM_PRO 500/700_2024_02_rev.1.0... -
Page 24: Light Pantograph
Light pantograph Put washer on the place. Pull cable throught pantograph. Put the pantograph on the place. Connect cables. Adjust the length of cable in pantograph. EN_IM_PRO 500/700_2024_01_rev.1.0... -
Page 25: Monitor
Monitor Pull cable throught monitor holder. Screw four screws. If necessary tight up two nuts under black covers (1). Put the cover on its place. Install monitor handle. EN_IM_PRO 500/700_2024_02_rev.1.0... -
Page 26: Pulling The Bundle Of Wires And Tubes To The Chair
Pulling the bundle of wires and tubes to the chair Put all the wires and tubes through the sleeve in the arrangement shown at the photo. Pass the sleeve with wires and tubes from the spittoon block, through the arm and chair. Loosen the screws and remove metal organizer. - Page 27 Form the hoses and cables in the bundle so that they do not cross and pass them downwards. The bundle must pass in the marked space. After pushing the bundle under the chair, to the power- block, fix the organizer in the chair frame. EN_IM_PRO 500/700_2024_02_rev.1.0...
- Page 28 Then fix the organizer in the chair under the seat. EN_IM_PRO 500/700_2024_01_rev.1.0...
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Page 29: Assistant Arm
Assistant arm Put the cables through the hole first, then bring the arm up. Secure the arm with secure ring (1). Use brake screw as needed (2). EN_IM_PRO 500/700_2024_02_rev.1.0... -
Page 30: Connecting Wires And Hoses In Cuspidor Block
Connecting wires and hoses in cuspidor block 13.1 Connecting wires and hoses from Dentist panel Connect the dental light cable. Connect the dentist panel CAN BUS connector. Plug blue tube from dentist’s panel side to blue tube from main air filter regulator (4 bar). Plug blue tube from dentist’s panel side to blue tube from air regulator (2,5 bar). -
Page 31: Connecting Wires And Hoses From Assistant Arm
13.2 Connecting wires and hoses from Assistant arm Connect the CAN BUS connector from assistant arm. Connect the safety switch from assistant arm. Connect the Xenos light (1). Connect the cable from saliva aspirator switch (2). EN_IM_PRO 500/700_2024_02_rev.1.0... -
Page 32: Connecting Wires And Hoses In Powerblock
Connecting wires and hoses in powerblock Make sure electrical circuit breaker is turned off. For electrical connection, follow wiring diagrams. Connect CAN BUS communication cable from spittoon block (1). Connect two black wires – suction control (2). Small green hose goes to central water valve. OUTPUT for depressurizing water lines of the dental unit when switched off. - Page 33 Big green hose. The length of the hose can be adjusted as needed. Big blue hose - compressed air connect to T junction. The length of the hose can be adjusted as needed. Cut through the blue hose. Clear hose from pneumatical headrest goes to the same T junction.
- Page 34 Secure water and air supply. Connect suction hoses of aspirators. EN_IM_PRO 500/700_2024_01_rev.1.0...
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Page 35: Chair Set - Up
14.1 Chair set - up The chair is equipped with two motors. The first moves the chair up and down, and the second controls the backrest. Both motors have end switches. Chair calibration (referencing) is the definition of a position and is used to determine the distance between the limit positions of the chair itself. - Page 36 Remove all impediments that could prevent the chair from moving into its limit positions prior to calibration. The tone repeats 3x consecutive times if calibration is unsuccessful. Short simultaneous pressing of buttons 1 and 2 control the movement of the backrest or the chair itself. List of messages on the display E –...
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Page 37: Assembling Accessories
Assembling accessories 15.1 Bowl Install spittoon bowl, sieve and ceramic cover. 15.2 Tray table Secure the tray table holder from the bottom side of dentist panel with three screws. At the end of tray table installation use three black screws for leveling the table. Install the tray table to holder. -
Page 38: Tablet Holder
15.3 Tablet holder Insert the holder to dentist panel. Pay attention to the correct location of the grooves as shown in the picture. Put the tablet in the holder and connect to dentist panel. 15.4 Napkin holder Instal napkin holder. EN_IM_PRO 500/700_2024_01_rev.1.0... -
Page 39: Pneumatical Headrest
15.5 Pneumatical Headrest Install headrest to the backrest part. Connect the clear tube to valve. To set resistance you can use two screws. 15.6 Assistant console Install guide rollers for large and small saliva aspirator. Install large and small saliva aspirator hoses. EN_IM_PRO 500/700_2024_02_rev.1.0... -
Page 40: Finalizing Of Installation
Finalizing of installation 16.1 Backrest Install backrest upholstery and cover. 16.2 Chair installation Put the chair in the place. I case of convertible unit, secure chair with screws. Non-convertible unit has only consoles. EN_IM_PRO 500/700_2024_01_rev.1.0... -
Page 41: Hand-Rest
16.3 Hand-rest Put the hand-rest on its place (if included in the unit). Paste bumper bumpon, to prevent damage to the lacquer on the cuspidor holder when moving with the hand-rest. 16.4 Putting on covers Move the chair up to the middle position. Put the base cover on, secure with screws. -
Page 42: Powerblock Cover
16.5 Powerblock cover After putting powerblock cover on its place, secure it with screw. Water leveling the dental unit To leveling the unit, you can use four bolts, with which is cuspidor holder screwed to chair base. After water leveling, use the black worm screws next to each setting screw to apply counter-pressure to lock the position. -
Page 43: Setting Resistance Of Moving Parts
Setting resistance of moving parts 18.1 Dental light pantograph Dental light pantograph brakes are under top cover. Tighten them as needed. 18.2 Dental light post brake EN_IM_PRO 500/700_2024_02_rev.1.0... -
Page 44: Dentist Arm/Panel Brakes
18.3 Dentist arm/panel brakes Tighten them as needed. Dentists table braking (1). 18.4 Cuspidor block brakes EN_IM_PRO 500/700_2024_01_rev.1.0... -
Page 45: Foot Controller
Foot controller Connect the foot controller. Before testing of the unit, you need to fill bottles with appropriate liquids. Turn the main switch on and check functionality of the unit according to user manual. Disinfection of new dental unit before its first use Before first use of the dental unit, it is necessary to disinfect all instruments and waterlines of all instruments. - Page 46 Discover satisfaction. DIPLOMAT DENTAL s.r.o. Vrbovská cesta 17, 921 01 Piešťany, Slovenská republika...
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