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Summary of Contents for Diplomat One 100
- Page 1 Installation manual for Diplomat Dental units Model One 100 Date: 01/02/2024 Revision:...
- Page 3 TABLE OF CONTENTS 1. Information before installation 1.1 Installation requirements 1.2 Electrical system requirements 1.3 Operating requirements 2. Media availability 3. Unpack boxes 4. Prepare place and move the chair 4.1 Powerblock cover 4.2 Backrest 4.3 Chair 4.4 Powerblock installation 4.5 Chair electronics 4.6 Removing covers 4.7 Move the unit into place...
- Page 4 Information before installation This manual provides instructions for instalation the MODEL ONE 100. i. Installation must be performed by a service technician with a valid certificate. Otherwise, the warranty will not be honoured. Complete the registration form and send it to the manufacturer or the seller.
- Page 5 Compressed air must be oil-free, clean and dry: inlet pressure 0,45 - 0,8 MPa flow > 55 l/min Recommended values: dew point max. -20°C max. 0,5 mg/m3 particulate 1-5 µm max 100/ m3 Suction (if equipped Static vacuum must be within a range of min. 0.005 MPa (50 mbar) to max.
- Page 6 Operating requirements Parameter Value Ambient temperature 15 – 40 °C Relative humidity 30 – 75 % non-condensing humidity Atmospheric pressure 700 – 1060 hPa Elevation ≤ 3000 m Media availability Before starting to unpack, the service technician has to ensure: That place for the chair or unit is appropriately prepared according to Installation Plan.
- Page 7 Unpacking boxes Check to ensure the shipping box is intact. If the box is compromised, do not open the consignment and immediately report the problem to the carrier or seller. Carefully remove the box if the consignment is intact and unpack the individual parts of the dental unit. Check the consignment to ensure it is complete against the packing sheet.
- Page 8 Prepare place and move the chair Powerblock cover Remove front cover of powerblock. Backrest Remove backrest plastic cover by slightly pull up. EN_IM_ONE100_2024_02_rev.1.1...
- Page 9 Unscrew backrest from metal base. Save the screws for the screw on the upholstery at the end. For transporting purposes, the backrest is fixed to the chair via temporal console. Unscrew 4 screws fixing temporal console. The console is no more needed, but save screws for the next step.
- Page 10 Chair Remove the seat from the chair by unscrewing the screw, located at the bottom of the seat (use hex key 2,5). Then slightly pull and raise the chair seat. Powerblock installation Remove powerblock from it’s package and place it in powerblock area. You can fit the front panel to the chair base now, or later.
- Page 11 Chair electronics First connect the motors – LIFT motor (1), BACK – backrest motor (2). Then connect safety sensors – BACK, LIFT (3,4). Bring the electricity to the unit according to the wiring diagram. Connect main power supply. EN_IM_ONE100_2024_02_rev.1.1...
- Page 12 Turn the unit on. After the beep sound, the unit is ready. With marked buttons (1) you can control chair and backrest movement. With pressing one button, you can bring chair up and down. /There are 2 small lines at seven-segment display (2)/. After pressing both buttons simultaneously /there are 2 longer lines at seven-segment display/, you can control backrest movement.
- Page 13 4 blue LED lights (1)– if one of them is not lighting, some safety switch is activated, not all movements are allowed now. There is “E” as Error at the seven-segment display, too. Lift the chair up for next steps. Turn the unit off.
- Page 14 Move the unit into place To move the chair on the prepared place, you will need two people. 4.7.1 Anchored base Chair is fixed to the pallet in three points (in circles). Unscrew it, then move the unit. Fix the unit base in six points (all arrows). Use dowels, washers and screws from accessories as shown at the picture.
- Page 15 4.7.2 Not anchored base Chair is fixed to the pallet in three points (in circles). Unscrew it, then move the unit. Fix the unit to base plate in six points (all arrows). Use dowels, washers and screws from accessories as shown at the picture. EN_IM_ONE100_2024_02_rev.1.1...
- Page 16 Cuspidor block installation Cuspidor block holder For fitting the cuspidor block holder (1), you need to move backrest up to better access. All screws are packed in a little bag in the Accessories Box. Two bolts (2) must be in vertical position. Washers must be moved up.
- Page 17 Put these 2 screws to cuspidor block holder, before moving holder to the place. After putting cuspidor block holder in the place, first screw bolts (1), then screw bolts in back (2). Cuspidor block Carefully put the cuspidor block on the holder. When fitted, then use 3 screws to fix the block with the holder from top and 1 screw from bottom.
- Page 18 Unscrew these screws to remove cover in the cuspidor block. You will get an access to modules. EN_IM_ONE100_2024_02_rev.1.1...
- Page 19 Pantograph, light arm and assistant arm installation Pantograph and light arm Move this circles through the cables and through the arm. Smaller is for light arm (1), bigger for pantograph (2). Push the cables into the pilar. Fit the pantograph into the pivot. Light arm can be equipped with arm adaptation for monitor.
- Page 20 Assistant arm Put the cables through the hole first, then bring the arm up. Secure the arm with secure ring (1). Use brake screw as needed (2). Connect suction hoses of aspirators. EN_IM_ONE100_2024_02_rev.1.1...
- Page 21 Connecting wires and hoses in cuspidor block Connect the dental light cable to its counterpart in the spittoon block. Plug blue tube from dentist’s panel side to blue tube from main air filter regulator (4 bar). Plug blue tube from dentist’s panel side to blue tube from air regulator (2,5 bar). Plug thin green tube from dentist’s panel side to distilled water bottle connection (2,5 bar).
- Page 22 First connect CAN BUS communication to cuspidor block from dentist panel (1). Then connect aspirator connection (2), saliva ejector (3) and CAN BUS communication from assistant panel (4). Connect grounding cables from dentists’ arm and assistant arm. EN_IM_ONE100_2024_02_rev.1.1...
- Page 23 Pulling the bundle of wires and tubes to the chair Put all the wires and tubes through the sleeve in the arrangement shown at the photo. Pass the sleeve with wires and tubes from the spittoon block, through the arm and chair. EN_IM_ONE100_2024_02_rev.1.1...
- Page 24 Loosen the screws and remove metal organizer. Form the hoses and cables in the bundle so that they do not cross and pass them downwards. EN_IM_ONE100_2024_02_rev.1.1...
- Page 25 The bundle must pass in the marked space. After pushing the bundle under the chair, to the power- block, fix the organizer in the chair arm. Then fix the organizer in the chair under the seat. EN_IM_ONE100_2024_02_rev.1.1...
- Page 26 Connecting wires and hoses in powerblock Air and water connections The length of the tubes can be adjusted as needed. Small green hose goes to central water valve. OUTPUT for depressurizing water lines of the dental unit when switched off. Electrical connections Make sure electrical circuit breaker is turned off.
- Page 27 Connect CAN BUS communication cable from spittoon block and two black wires – suction con- trol (2). Plug in xenos light connector. Fix the grounding wires to the clamp fixed to the chair frame. Secure water and air supply. EN_IM_ONE100_2024_02_rev.1.1...
- Page 28 Fix the equipotential line to the chair frame. Connect suction hoses into the waste. In case of dental unit with monitor – connect black wires – HDMI, monitor power cable Chair set - up The chair is equipped with two motors. The first moves the chair up and down, and the second controls the backrest.
- Page 29 Remove all impediments that could prevent the chair from moving into its limit positions prior to calibration. The tone repeats 3x consecutive times if calibration is unsuccessful. Short simultaneous pressing of buttons 1 and 2 control the movement of the backrest or the chair itself. List of messages on the display E –...
- Page 30 Assembling accessories 11.1 Bowl Install spittoon bowl, sieve and ceramic cover. Assemble cup filler and water tap. 11.2 Tray table Secure the tray table holder from the bottom side of dentist panel with three screws. At the end of tray table installation use three black screws for leveling the table.
- Page 31 Install the tray table to holder. Finalizing of installation 12.1 Putting on covers Put the base cover on, secure with screws. Screws are in Accessories box. The length of the tubes can be adjusted as needed. EN_IM_ONE100_2024_02_rev.1.1...
- Page 32 After putting powerblock cover on its place, secure it with screw. 12.2 Setting resistance of moving parts Dentists arm braking settings. Braking is set here for an undivided arm. For a divided arm (monitor version or tray) it will be tightened, it can‘t rotate. Light pantograph braking (1, 2) and end point (1).
- Page 33 Dentists table braking (1). Install brake of the rotating part of the light arm. Insert elements into the hole, as it’s shown at the picture, screw in, fit the esthetic cover. 12.3 Backrest Install backrest upholstery and cover. EN_IM_ONE100_2024_02_rev.1.1...
- Page 34 12.4 Headrest Install headrest to the backrest part. If necessary, adjust moving strength of the headrest with adjustment screw. First, slightly loose 2 marked worm screws, one on each side, then adjust the resistance using the provided key and secure back using the worm screws.
- Page 35 12.6 Hand-rest Put the hand-rest on its place. 12.7 Foot controller Connect the foot controller. Before testing of the unit, you need to fill bottles with appropriate liquids. Turn the main switch on and check functionality of the unit according to user manual. Disinfection of new dental unit before its first use Before first use of the dental unit, it is necessary to disinfect all instruments and waterlines of all instruments.
- Page 36 Discover satisfaction. DIPLOMAT DENTAL s.r.o. Vrbovská cesta 17, 921 01 Piešťany, Slovenská republika...
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