Warn ZEON XD Service Manual

Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation and operating instructions and other information on labels and
in this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE
INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard.
These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.
recommendations.
This guide uses NOTICE to call attention to important mechanical information and NOTE to emphasize general information worthy of special attention.
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
• Always take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch
and its operations.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or
damaged when/if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may
be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always replace all worn or damaged parts before operating.
• Never operate this WARN product with damaged or missing parts.
Read installation and operating instructions thoroughly.
G E N E R A L S A F E T Y P R E C A U T I O N S
W A R N I N G
ZEON® XD
Winch Service Manual
CAUTION signals a hazard that may cause minor to moderate injury, if you do not follow
Failure to observe these instructions could lead to minor or moderate injury
• Always use proper tools when making repairs.
• Always utilize a qualified WARN service technician when specialized tools are required.
• Always disconnect all wires from the positive battery terminal or disconnect hydraulic hoses from the winch motor before beginning any work on the winch.
C A U T I O N
MOVING PARTS ENTANGLEMENT HAZARD
Read installation and operating instructions thoroughly.