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Summary of Contents for ICS MERIT M500
- Page 1 Merit M500/M500SS Flat Saw (rear pivot models) Operator Manual...
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Page 2: Table Of Contents
Pages 10 - 19 Operation Pages 20 - 23 Daily Maintenance Page 24 Troubleshooting Pages 25 - 26 Appendix Page 27 © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325... -
Page 3: Blade Specifications
¹Gross power rating as per SAE J1995, at specified rpm by engine manufacturer. **Refer to the Kubota engine operator’s manual for engine oil type according to the ambient temperature. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... - Page 4 ECU power supply 40 Amps ZCASE VIC inline Night light fuse 10 Amps VIC inline Main VIC power supply 15 Amps © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325...
- Page 5 15 A Mini Fuse Empty Mini Fuse Ignition 15 A Mini Fuse Empty Mini Fuse Empty Mini Fuse Empty Mini Fuse Empty Mini © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325...
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Page 6: Quick Reference Guide
Left Hand Thread (LHT) 15200 M500SS Main Belts: 3-3VX390 M500 Main Belts: 2/3VX400 X3 M500SS Drive Pump Belt: AX34 M500 Drive Pump Belt: AX37 © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325... -
Page 7: Terminology
Increases or decreases the engine speed Traction control: Reduces slipping of saw when engaged Water Valve: Controls water and flow to the blade © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... -
Page 8: Labels & Warnings Pages
FIRE DANGER Risk of fire if warnings not followed. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325... -
Page 9: Product Identification
MODEL NO. MXXXXX XXX XXXX SERIAL NO. XXXXX DATE MFG. XX.XX.XXXX LABELS ON YOUR SAW P/N 640730 Upper Front Label Lower Front Label © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... -
Page 10: Safety Information
Saw modifications should be made only by Merit by ICS to ensure proper safety and cutting accuracy. Modifications made to these saws by the owner are not the responsibility of Merit by ICS and voids all saw warranties. -
Page 11: Respiratory Hazards
Use steel toe-cap boots and anti-slip soles. • Use approved clothing. Fire Extinguisher • Always keep a fire extinguisher near when using this equipment. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... -
Page 12: General Safety Instructions
Do not attempt to shift gear box while engine is running - damage to gear box and exposure to entanglement and laceration from blade and belts © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325... -
Page 13: Battery And Electrical Safety
DO NOT use the equipment without the blade guard or damaged blade guards. • Never use a wet cutting blade without an adequate water supply to properly lubricate & cool the blade © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... - Page 14 Contact the blade manufacturer if an arrow is not present on the blade and ask for assistance. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325...
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Page 15: Blade Guard Safety
When lowering the front part of the blade guard, pivot it cautiously and • slowly to avoid serious injuries. NOTE: Ensure motor is off before Blade Guard lowering the blade guard. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... -
Page 16: Fuel Safety
• Fuel may seep out from the fuel cap vent when raising the saw if the fuel tank has been overfilled © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325... -
Page 17: Engine Safety
Oil injected into the skin can cause gangrene or death if not treated by a medical professional. Seek medical attention immediately. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... -
Page 18: Transportation Safety
• Squealing belts indicate looseness. • DO NOT use old and new belts on the same pulley together. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325... -
Page 19: Throttle Operation
(when applicable). Now turn the ignition key to the left until the engine stops. NEVER leave the saw unattended. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... -
Page 20: Control Panel
To engage Traction, turn the toggle switch to the ON position under the label “Traction Control” on the control panel. This will allow the rear wheels to rotate in sync, reducing slipping when operating the saw. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325... - Page 21 Remove when refueling the saw. Always ensure that the cap is working properly and there is no damage. Refer to the Refueling Safety page for more details. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325...
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Page 22: Prior To Cutting
EN13236 or ANSI B7.1 Follow the blade manufacturer’s recommendation for blade speed and maintenance. Always follow warnings and recommendations from the blade manufacturer. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325... - Page 23 Remember to let the engine cool off for at least 3 - 5 minutes after cutting for a period in which the engine gets up to full operating temperature. Doing so will help prevent unwanted heat soaking especially in extreme heat environment areas. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325...
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Page 24: Daily Maintenance
Change the hydraulic oil on the drive system √ Change the hydraulic oil on the lift pump system √ Change the radiator coolant √ © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325... -
Page 25: Troubleshooting Pages
Charge or replace battery Depth stop set Reset depth stop Saw will not lower completely. Maximum cutting depth set Adjust maximum cutting depth bolt incorrectly © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... - Page 26 RPM’s Faulty display controller continue to drop to idle, replace display controller © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024 - p/n 646325...
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Page 27: Additional References
OSHA provides information on work-related safety and health practices. 6. The National Institute for Occupational Safety and Health (NIOSH) (www.cdc.gov/NIOSH/) NIOSH provides information on work-related safety and health practices. © 2024 ICS, Oregon Tool, Inc. Specifications and pricing are subject to change without notice. REV07102024-p/n 646325... - Page 28 ICS, Oregon Tool, Inc. 4909 SE International Way Portland, OR 97222 800.321.1240 icsdiamondtools.com...
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