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ICS 603GC Operator's Manual

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603GC
OPERATOR'S MANUAL
© 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538

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Summary of Contents for ICS ICS 603GC

  • Page 1 603GC OPERATOR’S MANUAL © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 3: Table Of Contents

    To get the maximum benefit from your saw, and ensure maximum safety, be sure to read this manual thoroughly, and periodically review safety instructions. SYMBOLS & LABELS SAFETY TECHNICAL SPECIFICATIONS SET-UP OPERATION MAINTENANCE TROUBLESHOOTING REFERENCE © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 4: Symbols & Labels

    Always use: • Protective helmet • Ear protection • Protective glasses or full face protection Wear hand protection © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 5: Safety

    DO NOT run the saw upside-down. Concrete debris can fly back into the operator’s face. • DO NOT cut ductile iron pipe with the saw. Segment loss or diamond chain breakage may occur. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 6 Provide adequate ventilation when working in an enclosed area. Breathing exhaust gases is dangerous. • To avoid electrocution, check for live electrical wiring near cutting area. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 7 To break-in the engine, run one full tank of 25:1 fuel at idle, cycling the throttle every 5 to 10 minutes to prevent loading. • Failure to break-in an engine may result in piston seizure. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 8: Technical Specifications

    Vibration Level 10.1 m/s (front handle) One tank, without cutting, cycling Engine Break-in Period throttle Champion CJ7Y, Bosch BWS7F, or Spark Plug NGK BPMR7A © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 9: Set-Up

    STEP 6 Make sure all the drive links are inside the guide bar groove then lift the bar nose & tension the chain. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 10: Chain Tension

    Note 2: To prevent chain tensioner breakage, be sure the side cover nuts are tightened to approximately 20 ft-lbs (27Nm). © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 11: Operation

    Slowly open the fuel cap to release any pressure that may have built-up in the tank. • After adding fuel, carefully install the fuel cap and tighten firmly by hand. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 12 3 more times. Note: To hold the trigger fully open it may be necessary to insert right foot into rear handle opening and twist. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 13 = 12”x12”x12” = 150 lbs. (30cm x 30cm x 30cm = 68kg). • Check for live electrical wiring near the cutting area or in the concrete to avoid electrocution. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 14 When using a new diamond chain, you can increase the cutting speed by “opening up the diamonds”. Make a few cuts in an abrasive material such as a cinder block. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 15 After cleaning the saw, spray the entire saw body, diamond chain, guide bar, and drive sprocket with lightweight oil. Using lightweight oil on the saw will minimize rust and help reduce slurry build up. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 16: Maintenance

    1. Change the spark plug. Adjust the electrode to 0.020 inches (0.5mm). 2. Check the fuel filter located inside the fuel tank. Clean or replace if clogged © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 17 Assemble the starter pulley against the recoil spring so the end of the spring engages into the backside of the pulley. Install the Figure 3 retaining screw in the center of the pulley. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 18 Slowly release the starter cord to enable the pulley to fit between the pawls. • Insert and tighten the screws. Use blue Loctite #242. ® Figure 5 © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 19 Figure 1 Tensioner Replacement Part Number: 505393 IMPORTANT The tensioner is intended to perform as a fuse in high load or sudden impact situations. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 20 • Slide the clutch cup/drive sprocket assembly off the shaft. Remove the needle bearing and inspect for wear or damage. Figure 1 © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 21 If saw has been running satisfactorily and there is a gradual decrease in power and drop in RPM at full throttle, the filter may have become dirty or saturated with water. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 22 The guide bar is solely a guide track for the diamond chain. Never use the guide bar to lift, twist or pry concrete material. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 23: Troubleshooting

    DIFFICULT TO START – Possible fouled spark plug. Remove spark plug, clean with wire brush and re-gap. Further questions? Call 1-800-321-1240 visit our website at: icsbestway.com © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

  • Page 24: Reference

    2. Determine the length of the cut in feet. 3+7+3+7=20 feet 3. Multiply the two numbers 8 in x 20 ft = 160 in-ft © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...
  • Page 26 603GC OPERATOR'S MANUAL ICS, Blount Inc. 4909 SE International Way Portland, OR 97222 Tel 800-321-1240 Fax 503-653-4393 icsbestway.com © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 518538...

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