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ICS 613GC Operator's Manual

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613GC
OPERATOR'S MANUAL
© 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909

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Summary of Contents for ICS 613GC

  • Page 1 613GC OPERATOR’S MANUAL © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...

  • Page 2: Table Of Contents

    To get the maximum benefit from your saw, and ensure maximum safety, be sure to read this manual thoroughly, and periodically review safety instructions. SYMBOLS & LABELS SAFETY TECHNICAL SPECIFICATIONS SET-UP OPERATION MAINTENANCE TROUBLESHOOTING REFERENCE © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...

  • Page 3: Symbols & Labels

    Always use: • Protective helmet • Ear protection • Protective glasses or full face protection Wear hand protection © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...

  • Page 4: Safety

    DO NOT run a chain-based cut-off saw upside-down. Concrete debris can fly back into the operator’s face. • DO NOT cut ductile iron pipe with a chain-based cut-off saw. Segment loss or diamond chain breakage may occur. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 5 Provide adequate ventilation when working in an enclosed area. Breathing exhaust gases is dangerous. • To avoid electrocution, check for live electrical wiring near cutting area. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 6 Proper chain tension, especially for first cut, is extremely important. Over-tensioning of bar and chain, especially at altitude, could result in severe loss of power output making initial cutting experience unsatisfactory. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...

  • Page 7: Technical Specifications

    101dB at 3 ft (1m) Vibration Level 10.5 m/s (front handle) One tank, without cutting, cycling Engine Break-in Period throttle Spark Plug NGK BPMR8Y © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...

  • Page 8: Set-Up

    STEP 2 Remove shipping spacer. STEP 3 Place bar onto studs and chain adjustment pin. STEP 5 Install the side cover. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 9 See Note 3. See Note 1. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 10 Note 3: To prevent chain tensioner breakage, be sure the side cover nuts are tightened to approximately 20 ft-lbs (27Nm). © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...

  • Page 11: Operation

    Slowly open the fuel cap to release any pressure that may have built-up in the tank. • After adding fuel, carefully install the fuel cap and tighten firmly by hand. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 12 3 more times. Note: To hold the trigger fully open it may be necessary to insert right foot into rear handle opening and twist. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 13 = 12”x12”x12” = 150 lbs. (30cm x 30cm x 30cm = 68kg). • Check for live electrical wiring near the cutting area or in the concrete to avoid electrocution. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 14 When using a new diamond chain, you can increase the cutting speed by “opening up the diamonds”. Make a few cuts in an abrasive material such as a cinder block. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 15 After cleaning the cut-off saw, spray the entire saw body, diamond chain, guide bar, and drive sprocket with lightweight oil. Using lightweight oil on the cut-off saw will minimize rust and help reduce slurry build up. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...

  • Page 16: Maintenance

    1. Change the spark plug. Adjust the electrode to 0.020 inches (0.5mm). 2. Check the fuel filter located inside the fuel tank. Clean or replace if clogged. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 17 Lubricate the starter pawls by spraying light weight oil into the starter housing through the vents. (Figure 3) • Check the starter cord for fraying, replace if necessary. Figure 3 © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 18 Slowly release the starter cord to enable the pulley to fit between the pawls. • Insert and tighten the screws. Use blue Loctite #242. ® Figure 3 © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 19 Replace the bearing if it is worn out. • The needle bearing on the drive shaft must be greased Figure 2 regularly, use high quality water-resistant bearing grease. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 20 Install the clutch by turning it counter clockwise on the drive shaft and firmly tighten. Replace the clutch slurry shield. Installation of drive sprocket assembly is now complete. Figure 2 © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 21 If cut-off saw has been running satisfactorily and there is a gradual decrease in power and drop in RPM at full throttle, the filter may have become dirty or saturated with water. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 22 The guide bar is solely a guide track for the diamond chain. Never use the guide bar to lift, twist or pry concrete material. © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 23 613GC OPERATOR’S MANUAL TITLE MAINTENANCE © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...

  • Page 24: Troubleshooting

    DIAMOND CHAIN BREAKAGE – Not enough feed pressure while cutting. Avoid letting the cut-off saw bounce and chatter. Further questions? Call 1-800-321-1240 or visit our website at icsbestway.com © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 25 2. Determine the length of the cut in feet. 3+7+3+7=20 feet 3. Multiply the two numbers 8 in x 20 ft = 160 in-ft © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...
  • Page 27 613GC OPERATOR'S MANUAL ICS, Blount Inc. 4909 SE International Way Portland, OR 97222 Tel 800.321.1240 Fax 503.653.4393 icsbestway.com © 2011 ICS, Blount International Inc. Specifications are subject to change without notice. REV0511 F/N 011909...