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Summary of Contents for Duratuf Kaipara v2 DLL4025
- Page 1 Kaipara_v2 Assembly Instructions 1BBB STANDARD PASTE IMAGE OF COMPLETE SHED HERE Ref: STANDARD Kitset Care Guide Frame size: 4000W x 2500D Model: DLL4025 www.duratuf.co.nz/lifestyle Variant: 1BBB © Riverlea Group Ltd Issued: 25/09/2024 Page 1 of 37...
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Page 2: Table Of Contents
Kaipara_v2 - 1BBB Contents STANDARD Section Before you start Before you start Required Tools Parts Lists Timber List Cladding List Flashings, Doors, Windows Hardware List Base Specifications Concrete Base Timber Framing Timber Framing - General Front and Back Walls Left and Right Walls Stud Ties and DPC Wall Frame Installation Rafter Installation... -
Page 3: Before You Start
• Take note of any regulations regarding shed location in relation to boundaries etc. • Engineering drawings and producer statements are available on the Duratuf website for those sheds that may require them for Building Consent purposes. • Exemptions from a requirement for a Building Consents are available in many situations; refer to... - Page 4 Be aware that sheds under overhanging trees may require additional maintenance to prevent lichen growth and blocked gutters etc. A raised concrete slab is the best substrate for a Duratuf Lifestyle shed but must be prepared and • poured at least a week before shed assembly.
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Page 5: Required Tools
Kaipara_v2 - 1BBB 2.2 Required Tools STANDARD You will need the following tools which are not supplied with your kitset: Riveter Pipe Wrench Caulking Gun For Roller Door installation Tin Snips (LH & RH) Hacksaw Adjustable Spanner Flat File Hand saw Hammer Utility Knife Spirit Level... -
Page 6: Timber List
Kaipara_v2 - 1BBB 3.1 Timber List STANDARD RAFTERS Picked by: Checked by: Code Description Length Rafter 1 T1L140-4000-70x73 LVL 140 x 4000mm 70x73H tongues 4000 TIMBER FRAMING Picked by: Checked by: Code Description Length Bottom Plate, Front & Back T3F90-4000 H3 Framing 90x45 4000mm 4000... -
Page 7: Cladding List
Kaipara_v2 - 1BBB 3.2 Cladding List STANDARD Picked by: Checked by: Code Description Length Wall Sheets, Front Top CCC4-4000H Corrugate Col 0.4 4000mm Half Sheet 4000 Wall Sheets, Front LH CCC4-800 Corrugate Col 0.4 800mm Wall Sheets, Front RH CCC4-800 Corrugate Col 0.4 800mm Wall Sheets, Back (1) -
Page 8: Flashings, Doors, Windows
Kaipara_v2 - 1BBB 3.3 Flashings, Doors, Windows STANDARD FLASHINGS Picked by: Checked by: Code Description Length Front Corner Flashing FLCC-2515 Corner Flashing 95x95 2515mm 2515 Top Plate Flashing FLCTP-4000 Top Plate Flashing 60x60 4000mm 4000 Door Top Flashing FLCDT-2600 RD Top Flashing 86x30 2600mm 2600 Door Head Flashing... -
Page 9: Hardware List
Kaipara_v2 - 1BBB 3.4 Hardware List STANDARD HARDWARE Picked by: Checked by: Code Description Length Framing Screws XSWCG10-75 Woodscrew Csk Galv 10g x 75mm Long Framing Screws XSTHG14-100 Type 17 Screw Galv 14gx100mm Fixing Clouts XNCG25-30 Galv Clout 2.5 x 30mm Bracket Nails XNCG31-30 Galv Bracket Nail 3.15 x 30mm... -
Page 10: Concrete Base
Kaipara_v2 - 1BBB 4.1 Concrete Base STANDARD A raised concrete slab is the ideal base for your shed. These instructions are not a complete guide to constructing concrete bases; the services of an experienced builder are recommended. A concrete floor must be prepared and poured at least a week before shed assembly. •... - Page 11 Kaipara_v2 - 1BBB STANDARD CONCRETE BASE PLAN The plan below shows the dimensions for a concrete slab for a Duratuf Lifestyle 'Kaipara_v2' shed with door rebate positions for a '1BBB' customization code. 3980 2400 © Riverlea Group Ltd Issued: 25/09/2024...
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Page 12: Timber Framing - General
Kaipara_v2 - 1BBB 5.1 Timber Framing - General STANDARD • Framing Joints - Use two H01 10g x 75mm countersunk head galvanized screws per joint. - Fasten studs to plates with two screws through the plates into the stud ends. - Fasten nogs to studs with two screws skewed through the nog into the stud. -
Page 13: Front And Back Walls
Kaipara_v2 - 1BBB 5.2 Front and Back Walls STANDARD FRONT WALL FRAMING LAYOUT • Assemble the front wall framing shown below. Do not install the cross bracing yet. • Refer to Section 5.0 for general instructions on wall framing assembly. •... -
Page 14: Left And Right Walls
Kaipara_v2 - 1BBB 5.3 Left and Right Walls STANDARD LEFT WALL FRAMING LAYOUT • Refer to Section 5.0 for general instructions on wall framing assembly. 2320 RIGHT WALL 1092 1092 RIGHT WALL FRAMING LAYOUT • Refer to Section 5.0 for general instructions on wall framing assembly. 2320 1092 1092... -
Page 15: Stud Ties And Dpc
Kaipara_v2 - 1BBB 5.4 Stud Ties and DPC STANDARD STUD TIES • Components Required - A04 Stud Ties, 430mm long: - H04 Bracket nails, 3.15 x 30mm: 12 are required for each Stud Tie. • Attach Stud Ties For all studs except corner and PA Door studs, or those on either side of cross braces, install a U- Bracket formed from 430mm strap to strongly secure the stud to bottom plate. -
Page 16: Wall Frame Installation
Kaipara_v2 - 1BBB 5.5 Wall Frame Installation STANDARD JOINING THE WALL FRAMES • Stand the Frames - Stand the walls up on the base, in the correct relation to each other as shown below. - Use temporary braces to safely secure the walls in position while the corners are jointed. - Note that the Left and Right walls fit between the Front and Back Walls. - Page 17 Kaipara_v2 - 1BBB STANDARD • Position the Frames - First, position the framing so that it overhangs the slab equally (about 10mm) on opposite sides; left and right; and front and back. 10mm - Adjust the framing position if necessary to ensure the diagonal measurements from corner-to- corner are equal .
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Page 18: Rafter Installation
Kaipara_v2 - 1BBB 5.7 Rafter Installation STANDARD • Applicability - This section does not apply to the following shed models, which do not have rafters: Ponsonby, Fendalton, Windsor, Cardrona. If your shed is one of these models, please skip to the next section. •... -
Page 19: Frame Finishing
Kaipara_v2 - 1BBB 5.8 Frame Finishing STANDARD COMPLETE FRAMING ASSEMBLY The completed wall framing assembly should now look like this: PASTE IMAGE OF FRAMING ONLY HERE There are now just a few items to finish the timber wall framing ready for cladding installation: FRAME FLASHINGS •... - Page 20 Kaipara_v2 - 1BBB STANDARD DPC TO STUDS • Components - H03 2.5 x 30mm fixing clouts. - A06 DPC roll. • Cut Bottom Plate - Use hand saw to cut and remove the bottom plate between door studs. • Cut DPC Strips - Cut DPC strips for each corner of the shed.
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Page 21: Cladding - General
Kaipara_v2 - 1BBB 6.1 Cladding - General STANDARD • Fastenings - Use H05 Wall Cladding screws, 25mm long • Fastener Pattern - External edges: use H05 screws through every 2nd trough. - Internal studs: use 2 x H05 Screws per sheet, per stud. - Top &... -
Page 22: Front And Back Wall Cladding
Kaipara_v2 - 1BBB 6.2 Front and Back Wall Cladding STANDARD FRONT WALL CLADDING LAYOUT • Refer to Section 3.2 for Cladding sheet sizes, using the references given in blue below. • Refer to Section 6.0 for general instructions on cladding installation. •... -
Page 23: Left And Right Wall Cladding
Kaipara_v2 - 1BBB 6.3 Left and Right Wall Cladding STANDARD LEFT WALL CLADDING LAYOUT • Refer to Section 3.2 for Cladding sheet sizes, using the references given in blue below. • Refer to Section 6.0 for general instructions on cladding installation. •... -
Page 24: Top Plate, Corner, & Door Flashings
Kaipara_v2 - 1BBB 6.6 Top Plate, Corner, & Door Flashings STANDARD • Components - F02 Top Plate Flashing 4000mm long - Two F01 Front Corner Flashings 2515mm long - Two F11 Back Corner Flashings 2365mm long (both have the same profile) - F03 Door Top Flashing 2600mm long - F05 Door Jamb Flashing... -
Page 25: Gutter Assembly
Kaipara_v2 - 1BBB 7.1 Gutter Assembly STANDARD • Components - F22 Gutter Flashing 4125 mm long - A13 Gutter End Caps, two required - A21 Sealant Cartridge and nozzle - A15 Downpipe Dropper and Sleeve (supplied assembled) - A14 PVC White Downpipe, 3000mm long - A16 PVC Downpipe Brackets Two required - H07 Rivets... -
Page 26: Roof Installation
Kaipara_v2 - 1BBB 7.2 Roof Installation STANDARD • Components - C41 Roof Sheets (and C42 Clear Roof sheets, if applicable). See section 3.2. - H06 Roofing Screws, 55mm long - H13 Dome Washers for Clear sheets - H07 Rivets - F27 Gutter Straps, two required •... -
Page 27: Barge Flashing Attachment
Kaipara_v2 - 1BBB 7.3 Barge Flashing Attachment STANDARD • Components - 2 x F24 Barge Flashing. 3175 mm long. - 2 x F25 Barge Support Flashings. Note the following models do NOT have Barge Supports: Ponsonby, Fendalton, Windsor, Cardrona, Matakana, Milford, Tamahere, Waimate, Marlborough, Kaipara. -
Page 28: Fascia Flashing Attachment
Kaipara_v2 - 1BBB 7.4 Fascia Flashing Attachment STANDARD • Install Fascia Flashing - Fit the F21 Fascia flashing to the top end of the roof sheets as shown: - At each end, the top lip of the F21 Fascia Flashing should sit over the F24 Barge Flashings, and the lower lip of the fascia should sit inside the lower lip of the Barge Flashing. -
Page 29: Roller Door Parts List
Kaipara_v2 - 1BBB 8.1 Roller Door Parts List STANDARD Scan this QR code to watch a video on roller door installation: Series 1 Roll-A-Door Parts List Item Description Quantity Rolled plastic wrapped door "A" Style brackets, left and right hand Doors guides, left and right handed Steel locking bars Small parts bag... -
Page 30: Bracket Installation
Kaipara_v2 - 1BBB 8.2 Bracket Installation STANDARD • Initial Calculations - Measure the opening width. - Measure the door curtain width. - Calculate overlap for each side: (Door width - Opening width) ÷ 2 = Overlap - Mark the line for the edge of door curtain (overlap) on each side of the opening. - CAUTION: Do not cut the door plastic wrap or packaging yet! •... -
Page 31: Door Placement
Kaipara_v2 - 1BBB 8.3 Door Placement STANDARD • Placing Door on Brackets - Centre the door with the opening, while ensuring the floating axle is also centred with the door. Do this by lining up previous marks with the hub, then lift both the axle and the door together until it is centred with the opening. -
Page 32: Fitting Guides And Handle
Kaipara_v2 - 1BBB 8.4 Fitting Guides and Handle STANDARD • Installing the Guides - Ensure curtain overlaps equally on both sides, and cut the guides the correct length (top of guides is level with top of the brackets while the guides bottom is touching the floor). - Slide two guide clips (E) into each guide (C). -
Page 33: Fitting Centre Lift Lock
Kaipara_v2 - 1BBB 8.5 Fitting Centre Lift Lock STANDARD CAUTION: Wear appropriate gloves as some edges of the door are very sharp! - Raise the curtain until the lock corrugation is visible above door guides. - Install locking bar retainer (I) in line with lock corrugation by pushing retainer towards door edge, sliding the legs under the Nylofelt®... -
Page 34: Door Troubleshooting
Kaipara_v2 - 1BBB 8.6 Door Troubleshooting STANDARD • Troubleshooting Guide Symptom Possible Cause Remedy a) Check Guide Clearances b) Check Guides are plumb Door is hard to operate in Door is jamming in c) Check guide surfaces are clean and free BOTH directions the guides from oil... - Page 35 Kaipara_v2 - 1BBB STANDARD • Adjusting Spring Tension WARNING! Ensure that pipe wrench is fitted correctly to the axle and if it is gripped onto the axle do not underestimate the tension in the spring when undoing the clamps. CAUTION: THIS ADJUSTMENT REQUIRES 2 PERSONS TO COMPLETE. - Roll the door up as high as possible and tie two ropes around the door roll approximately 300mm from each end, as a safety precaution.
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Page 36: Lifestyle Shed Tripletuf® Warranty
Warranty for the balance of the Warranty term as if the replaced product were original product. Duratuf reserves the right to inspect the shed in situ at the installation site and to conduct tests at any time after a Warranty claim is •... - Page 37 Thank you for investing in a Duratuf Lifestyle Range Shed. We are sure that it will provide excellent long-term storage and add value to your property. To continually improve our products and service, we would love to hear about your Duratuf experience and why you chose us.
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