Viking pump 123C Series Technical & Service Manual

Universal product line steel externals, sizes: h, hl, k, kk, l, ll, ls, q, qs

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TECHNICAL SERVICE MANUAL: INSTALLATION, OPERATION & MAINTENANCE

TABLE OF CONTENTS

Model Number Chart ........................................................................1
Introduction ......................................................................................1
Safety Information & Instructions .....................................................2
Special Information ..........................................................................3
Rotation ........................................................................................3
Circulation Lines ...........................................................................3
Suckback & Flush Holes ..............................................................3
Jacketed Ports .............................................................................3
Pressure Relief Valves .................................................................3
Mechanical Seals .........................................................................3
Maintenance .....................................................................................4
Lubrication ....................................................................................4
Packing Adjustment .....................................................................4
Cleaning Pump .............................................................................4
Storage .........................................................................................4
Suggested Repair Tools ...............................................................4
Removal: Behind the Rotor Mechanical Seal ..................................8
Installation: Behind the Rotor Mechanical Seal ...............................8
Removal: Cartridge Mechanical Seal ..............................................9
Installation: Cartridge Mechanical Seal ...........................................9
Removal: Component Mechanical Seal ........................................10
Installation: Component Mechanical Seal .....................................10
Removal: Packing .......................................................................... 11
Installation: Packing ....................................................................... 11
Pump Disassembly ........................................................................ 11
Pump Assembly .............................................................................13
Pump Flange Assembly .................................................................14
Thrust Bearing Adjustment ............................................................14
Installation: Carbon Graphite Bushings .........................................15
Bracket Bushing Installation: Stuffing Box Seals .............................15
Pressure Relief Valve Instructions .................................................16
Disassembly ...............................................................................16
Assembly ....................................................................................16
Pressure Adjustment ..................................................................16
Important Ordering Information ..................................................16
Pipe Mounting ................................................................................17
...........................................................17
General Installation Notes ..............................................................17
Foundation .....................................................................................19
Component & Unit Lifting Features ...............................................19
Alignment .......................................................................................20
Piping .............................................................................................21
Start Up ..........................................................................................22
Troubleshooting .............................................................................22
Vacuum Gauge - Suction Port ...................................................22
Pressure Gauge - Discharge Port ..............................................23
Rapid Wear ...................................................................................24
Preventative Maintenance .............................................................24
Do's & Don'ts .................................................................................25
Installation ..................................................................................25
Operation....................................................................................25
Maintenance ...............................................................................25
ESB-515 .........................................................................................26
Lubrication of Viking Pumps ......................................................26
Lubrication of Viking Reducers ..................................................26
Lubrication of Viking Associative Equipment .............................26
UNIVERSAL PRODUCT LINE: STEEL EXTERNALS
123C SERIES™, 4123C SERIES™,
223C SERIES™, 4223C SERIES™
SIZES: H, HL, K, KK, L, LL, LS, Q, QS
© 2024 Viking Pump, Inc. • Cedar Falls, IA

MODEL NUMBER CHART

NON-JACKETED
Packed
Mech. Seal
H123C
H4123C
HL123C
HL4123C
K123C
K4123C
KK123C
KK4123C
L123C
L4123C
LL123C
LL4123C
LS123C
LS4123C
Q123C
Q4123C
QS123C
QS4123C

INTRODUCTION

The illustrations used in this manual are for identification
purposes only and cannot be used for ordering parts.
Obtain a parts list from your Viking Pump
Always give a complete name of part, part number and
material with the model number and serial number of pump
when ordering repair parts. The unmounted pump or pump
unit model number and serial number are on the nameplate.
This manual only applies to the pump models specified in the
"Model Number Chart" on page 1. Pump specifications and
recommendations are listed in the Catalog Sections, which
are available at vikingpump.com.
FIGURE 1: H, HL SIZES
(HL123C SHOWN)
FIGURE 3: L, LL, LS SIZES
(LL123C SHOWN)
TSM
2300
Page
1 of 26
Issue
A
JACKETED
Packed
Mech. Seal
H223C
H4223C
HL223C
HL4223C
K223C
K4223C
KK223C
KK4223C
L223C
L4223C
LL223C
LL4223C
LS223C
LS4223C
Q223C
Q4223C
QS223C
QS4223C
representative.
®
FIGURE 2: K, KK SIZES
(KK4223C SHOWN)
FIGURE 4: Q, QS SIZES
(QS4223C SHOWN)

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Summary of Contents for Viking pump 123C Series

  • Page 1: Table Of Contents

    Rapid Wear ...................24 Preventative Maintenance .............24 Do’s & Don’ts .................25 Installation ..................25 Operation..................25 Maintenance ................25 ESB-515 ..................26 Lubrication of Viking Pumps ............26 Lubrication of Viking Reducers ..........26 Lubrication of Viking Associative Equipment ......26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 2: Safety Information & Instructions

    BEFORE operating the pump, be sure that: information, refer to Appendix, General Installation Notes, • It is clean and free from debris. item 5 on Pressure Protection or contact your Viking Pump ® ⚠ representative for Engineering Service Bulletin ESB-31.
  • Page 3: Special Information

    Careful attention should be taken to ensure that pipe plugs are securely installed as loose setscrews could damage pump internals if they become unseated. TSM 2300 | Issue A | Page 3 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 4: Maintenance

    30 days to circulate the oil. Tighten all pump assembly bolts before putting pump in service after being stored. TSM 2300 | Issue A | Page 4 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 5 Contact your Authorized Viking Pump stocking distributor for available seal and rebuild kits ® FIGURE 6: EXPLODED VIEW (H, HL SIZES) — IMAGE IS REPRESENTATIVE ONLY 123C SERIES™, 4123C SERIES™, 223C SERIES™, 4223C SERIES™ OPTIONAL PORT 1.5" CLASS 150 RAISED FACE PACKING SEAL...
  • Page 6 Contact your Authorized Viking Pump stocking distributor for available seal and rebuild kits ® FIGURE 7: EXPLODED VIEW (K, KK, L, LL, LS SIZES) — IMAGE IS REPRESENTATIVE ONLY 123C SERIES™, 4123C SERIES™, 223C SERIES™, 4223C SERIES™ 30A 30A OPTIONAL PORT 2" NPT...
  • Page 7 Contact your Authorized Viking Pump stocking distributor for available seal and rebuild kits ® FIGURE 8: EXPLODED VIEW (Q,QS SIZES) — IMAGE IS REPRESENTATIVE ONLY 123C SERIES™, 4123C SERIES™, 223C SERIES™, 4223C SERIES™ PACKING SEAL COMPONENT SEAL Item Name Of Part...
  • Page 8: Removal: Behind The Rotor Mechanical Seal

    "Pump Assembly" on page 13). FIGURE 9 FIGURE 10 Coat With Light Oil Before Assembly Drive Pin Lipseal Rotor Bushing Seal Spacer TSM 2300 | Issue A | Page 8 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 9: Removal: Cartridge Mechanical Seal

    P-80 or equivalent before assembly. ® P-80 is a registered trademark of International Products Corporation ® TSM 2300 | Issue A | Page 9 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 10: Removal: Component Mechanical Seal

    Coat rotor shaft, tapered installation sleeve and inner diameter of mechanical seal with P-80® or equivalent before assembly. P-80 is a registered trademark of International Products Corporation ® TSM 2300 | Issue A | Page 10 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 11: Removal: Packing

    5. Remove the double row ball bearing, (2 tapered roller bearings on Q, QS sizes), lipseal and inner bearing spacer collar from the bearing housing. TSM 2300 | Issue A | Page 11 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 12 BALL BEARING LOCKNUT & LOCKWASHER SHAFT SPACER COLLAR SHAFT END CAP SETSCREW LOCKNUT & LOCKWASHER LIP SEALS END CAP LIP SEALS TSM 2300 | Issue A | Page 12 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 13: Pump Assembly

    "Table 2" on page 13. This will provide the correct end play for the bearings. TSM 2300 | Issue A | Page 13 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 14: Pump Flange Assembly

    4. Tighten setscrews in the outer face of the bearing housing. 5. Rotate the rotor shaft by hand to make sure it turns freely. TSM 2300 | Issue A | Page 14 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 15: Installation: Carbon Graphite Bushings

    Installation Depth "A" (inches) H-HL 1.39-1.40 K-KK 1.31-1.32 L-LS 1.53-1.54 Q-QS 1.77-1.78 4. The bushing should be inspected for damage after the pressing operating. TSM 2300 | Issue A | Page 15 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 16: Pressure Relief Valve Instructions

    Failure to follow above listed precautionary measures may result in serious injury or death. TSM 2300 | Issue A | Page 16 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 17: Pipe Mounting

    PIPE MOUNTING APPENDIX (FORMERLY TSM 000) When attaching standard pipe flanges to the Viking Pump NOTE: This Appendix section is for reference only. Not ProPort™ casing flanges, proper fasteners are needed to all pump construction features apply to pumps within this make sure the joint is sealed correctly.
  • Page 18 (e). When the force exerted by the liquid under the poppet exceeds that exerted by the spring, the poppet lifts and liquid starts to flow through the valve. TSM 2300 | Issue A | Page 18 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 19: Foundation

    The slings can slide, allowing the unit to tip and/or fall. Improper lifts can result in personal injury and/or damage to the unit. TSM 2300 | Issue A | Page 19 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 20: Alignment

    Straightedge FIGURE A12: REDUCER DRIVE When sheaves are properly aligned, all points A, B, C, D will touch string or straightedge. TSM 2300 | Issue A | Page 20 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 21: Piping

    Keep Long Horizontal “Springing” or “drawing” the piping up to the pump will Line Below Liquid Level TSM 2300 | Issue A | Page 21 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 22: Start Up

    Liquid is too viscous to flow through the piping. it cool and lubricated. c. Lift is too high. 11. Do not use the Viking pump to flush, pressure test or d. Line is too small. prove the system with water. Either remove the pump or run piping around it while flushing or testing.
  • Page 23: Pressure Gauge - Discharge Port

    See Rapid Wear Table. 4. Pump is worn out. TSM 2300 | Issue A | Page 23 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 24: Rapid Wear

    TSM 2300 | Issue A | Page 24 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 25: Do's & Don'ts

    Operation under either of these conditions may result in a heat build-up in the pump, which could cause hazardous conditions or happenings. TSM 2300 | Issue A | Page 25 of 26 © 2024 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 26: Esb-515

    (www.vikingpump.com/warranty#information). complete copy of the warranty may also be obtained by contacting Grease used for Misty Ultra High High Temperature Viking through regular mail at Viking Pump, Inc., 406 State O-Pro Cartridge Temp Superfilm ® Grease Street, Cedar Falls, Iowa 50613, USA.

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