Viking pump 127A Series Technical & Service Manual

Viking pump 127A Series Technical & Service Manual

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VISIT VIKINGPUMP.COM FOR PDF OF CURRENT TSM ISSUE & TO VIEW REPAIR VIDEOS
TECHNICAL SERVICE MANUAL: INSTALLATION, OPERATION & MAINTENANCE

TABLE OF CONTENTS

Model Number Chart ..................................................................1
Introduction ................................................................................1
Safety Information & Instructions ...............................................2
Special Information ....................................................................3
Rotation ..................................................................................3
Circulation Lines .....................................................................3
Jacketed Ports ........................................................................3
Pressure Relief Valves ...........................................................3
Mechanical Seals ...................................................................3
Maintenance ...............................................................................3
Lubrication ..............................................................................3
Packing Adjustment ................................................................3
Cleaning Pump .......................................................................3
Storage ...................................................................................3
Suggested Repair Tools .........................................................3
Removal: Cartridge Mechanical Seal ........................................7
Installation: Cartridge Mechanical Seal .....................................7
Removal: Component Mechanical Seal ....................................8
Installation: Component Mechanical Seal .................................8
Guard Seal ....................................................9
®
Guard Seal .................................................9
®
Removal: Packing ....................................................................10
Installation: Packing .................................................................10
Pump Disassembly ..................................................................10
Pump Assembly ....................................................................... 11
Thrust Bearing Adjustment ......................................................12
Installation: Carbon Graphite Bushings ...................................13
Pressure Relief Valve Instructions ...........................................14
Disassembly .........................................................................14
Assembly ..............................................................................14
Pressure Adjustment ............................................................14
Important Ordering Information ............................................14
......................................................15
General Installation Notes ........................................................15
Foundation ...............................................................................16
Component & Unit Lifting Features .........................................16
Alignment .................................................................................18
Piping .......................................................................................18
Start Up ....................................................................................19
Troubleshooting .......................................................................20
Vacuum Gauge - Suction Port .............................................20
Pressure Gauge - Discharge Port ........................................20
Rapid Wear .............................................................................21
Preventative Maintenance .......................................................22
Do's & Don'ts ...........................................................................22
Installation ............................................................................22
Operation ..............................................................................22
Maintenance .........................................................................23
ESB-515 ...................................................................................23
Lubrication of Viking Pumps .................................................23
Lubrication of Viking Reducers ............................................23
UNIVERSAL PRODUCT LINE: STAINLESS STEEL
127A SERIES™, 1127A SERIES™, 4127A SERIES™, 227A SERIES™, 1227A SERIES™,
4227A SERIES™, 327A SERIES™, 1327A SERIES™, 4327A SERIES™
SIZES: H, HL, K, KK, LQ, LL, LS, Q, QS, N, R, RS
© 2022 Viking Pump, Inc. • Cedar Falls, IA

MODEL NUMBER CHART

NON-JACKETED
O-Pro
Mech.
®
Packed
Guard Seal
Seal
H127A
H1127A
H4127A
HL127A
HL1127A
HL4127A
K127A
K1127A
K4127A
KK127A
KK1127A
KK4127A
LQ127A
LQ1127A
LQ4127A
LL127A
LL1127A
LL4127A
LS127A
LS1127A
LS4127A
Q127A
Q1127A
Q4127A
QS127A
QS1127A
QS4127A

INTRODUCTION

The illustrations used in this manual are for identification
purposes only and cannot be used for ordering parts.
Obtain a parts list from your Viking Pump
Always give a complete name of part, part number and
material with the model number and serial number of pump
when ordering repair parts. The unmounted pump or pump
unit model number and serial number are on the nameplate.
This manual only applies to the pump models specified in the
"Model Number Chart" on page 1. Pump specifications and
recommendations are listed in the Catalog Sections, which
are available at vikingpump.com.
FIGURE 1: H, HL SIZES
(HL4127A SHOWN)
FIGURE 3: Q, QS SIZES
(QS127A SHOWN)
TSM
1700
Page
1 of 24
Issue
F
JACKETED
O-Pro
Mech.
®
Packed
Guard Seal
Seal
H227A
H1227A
H4227A
HL227A
HL1227A
HL4227A
K227A
K1227A
K4227A
KK227A
KK1227A
KK4227A
LQ227A
LQ1227A
LQ4227A
LL227A
LL1227A
LL4227A
LS227A
LS1227A
LS4227A
Q227A
Q1227A
Q4227A
QS227A
QS1227A
QS4227A
N327A
N1327A
N4327A
R327A
R1327A
R4327A
RS327A
RS1327A
RS4327A
representative.
®
FIGURE 2: K, KK, LQ, LL,
LS SIZES
(KK1127A SHOWN)
FIGURE 4: N, R, RS
SIZES
(N4327A SHOWN)

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Summary of Contents for Viking pump 127A Series

  • Page 1: Table Of Contents

    VISIT VIKINGPUMP.COM FOR PDF OF CURRENT TSM ISSUE & TO VIEW REPAIR VIDEOS TECHNICAL SERVICE MANUAL: INSTALLATION, OPERATION & MAINTENANCE 1700 UNIVERSAL PRODUCT LINE: STAINLESS STEEL 127A SERIES™, 1127A SERIES™, 4127A SERIES™, 227A SERIES™, 1227A SERIES™, Page 1 of 24 4227A SERIES™, 327A SERIES™, 1327A SERIES™, 4327A SERIES™...
  • Page 2: Safety Information & Instructions

    BEFORE operating the pump, be sure that: information, refer to Appendix, General Installation Notes, • It is clean and free from debris. item 5 on Pressure Protection or contact your Viking Pump ® representative for Engineering Service Bulletin ESB-31. • All valves in the suction and discharge pipelines are fully opened.
  • Page 3: Special Information

    1. Soft Headed hammer 2. Allen wrenches (some mechanical seals and set collars) Relief Valve Adjusting Screw Cap TSM 1700 | Issue F | Page 3 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 4 ® FIGURE 6: EXPLODED VIEW (H, HL, K, KK, LQ, LL, LS SIZES) — 127A SERIES™, 1127A SERIES™, 4127A SERIES™, 227A SERIES™, 1227A SERIES™, 4227A SERIES™ NOTE: IMAGE IS REPRESENTATIVE ONLY Packing...
  • Page 5 Contact your Authorized Viking Pump stocking distributor for available seal and rebuild kits ® FIGURE 7: EXPLODED VIEW (Q, QS SIZES) — 127A SERIES™, 1127A SERIES™, 4127A SERIES™, 227A SERIES™, 1227A SERIES™, 4227A SERIES™ NOTE: IMAGE IS REPRESENTATIVE ONLY Packing O-Pro Guard Mech.
  • Page 6 Pipe Plug Locating Pin Inner Static O-Ring Casing Flush / Suckback Line Outer Static O-Ring Head Gasket Packing Rotor and Shaft Assembly TSM 1700 | Issue F | Page 6 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 7: Removal: Cartridge Mechanical Seal

    P-80 or equivalent before assembly. ® P-80 is a registered trademark of International Products Corporation ® TSM 1700 | Issue F | Page 7 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 8: Removal: Component Mechanical Seal

    Coat rotor shaft, tapered installation sleeve and inner diameter of mechanical seal with P-80® or equivalent before assembly. P-80 is a registered trademark of International Products Corporation ® TSM 1700 | Issue F | Page 8 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 9: Removal: O-Pro ® Guard Seal

    ⅝ - 11 NC Failure to properly mount guards may result in serious injury or death. N, R, RS 4.00 ½ - 13 NC TSM 1700 | Issue F | Page 9 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 10: Removal: Packing

    Q, QS, N, R, RS with light oil and check for roughness. Roughness can be determined by turning outer race by hand. TSM 1700 | Issue F | Page 10 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 11: Pump Assembly

    See "Figure 14" on page 11 or "Figure 15" on page 11. TSM 1700 | Issue F | Page 11 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 12: Thrust Bearing Adjustment

    4. Tighten setscrews in the outer face of the bearing housing. 5. Rotate the rotor shaft by hand to make sure it turns freely. TSM 1700 | Issue F | Page 12 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 13: Installation: Carbon Graphite Bushings

    RS Size ONLY: These pumps use a two idler and bushing arrangement. 0.012 0.008 BUSHING EXTENSION BEYOND IDLER FACE ROTOR HEAD THIS SIDE THIS SIDE TSM 1700 | Issue F | Page 13 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 14: Pressure Relief Valve Instructions

    4. Remove bonnet, spring guide, spring and poppet from valve body. Clean and inspect all parts for wear or damage and replace if necessary. TSM 1700 | Issue F | Page 14 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 15: Appendix (Formerly Tsm 000)

    Suction FIGURE A1 Relief Valve Adjusting Screw Cap (Should Always Point Toward Suction Port) FIGURE A2 Left-Hand Right-Hand Pump Pump TSM 1700 | Issue F | Page 15 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 16: Foundation

    (e). When the force exerted by the liquid under the poppet exceeds that exerted by the spring, the poppet lifts and liquid starts to flow through the valve. TSM 1700 | Issue F | Page 16 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 17 The slings can slide, allowing the unit to tip and/or fall. Improper lifts can result in personal injury and/or damage to the unit. TSM 1700 | Issue F | Page 17 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 18: Alignment

    11. When fastening the piping to the pump it should not be necessary to impose any strain on the pump casing. “Springing” or “drawing” the piping up to the pump will TSM 1700 | Issue F | Page 18 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 19: Start Up

    Packing should weep a little to keep it cool and lubricated. 11. Do not use the Viking pump to flush, pressure test or Obstruction Obstruction prove the system with water. Either remove the pump or Go around the run piping around it while flushing or testing.
  • Page 20: Troubleshooting

    TROUBLESHOOTING h. Relief valve is set too high. 2. Low reading would indicate: A Viking pump that is properly installed and maintained will a. Relief valve is set too low. give long and satisfactory performance. b. Relief valve poppet is not seating properly.
  • Page 21: Rapid Wear

    See Rapid Wear Table. TSM 1700 | Issue F | Page 21 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 22: Preventative Maintenance

    30 days to circulate the oil. Retighten all gasketed joints before using the pump. TSM 1700 | Issue F | Page 22 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 23: Maintenance

    LUBRICATION OF VIKING ASSOCIATIVE EQUIPMENT Check any motor, coupling, gear reducer or other drive equipment for manufacturer’s instructions and lubricate as recommended. TSM 1700 | Issue F | Page 23 of 24 © 2022 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 24 VISIT VIKINGPUMP.COM FOR PDF OF CURRENT TSM ISSUE & TO VIEW REPAIR VIDEOS TECHNICAL SERVICE MANUAL: INSTALLATION, OPERATION & MAINTENANCE UNIVERSAL PRODUCT LINE: STAINLESS STEEL 1700 127A SERIES™, 1127A SERIES™, 4127A SERIES™, 227A SERIES™, 1227A SERIES™, Page 24 of 24 4227A SERIES™, 327A SERIES™, 1327A SERIES™, 4327A SERIES™...

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