SANY SCC1000C Operation Manual

SANY SCC1000C Operation Manual

Crawler crane
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1.3.1 Table of Main Performance Parameters �������������������������������������������������������������������������������4
□1.3.2A Engine (Tier 3) �������������������������������������������������������������������������������������������������������������������5
□1.3.2B Engine (Tier 2) �������������������������������������������������������������������������������������������������������������������7
□1.3.3A Hydraulic System (Kawasaki) ������������������������������������������������������������������������������������������9
□1.3.3B Hydraulic System (Rexroth) ������������������������������������������������������������������������������������������� 11
1.3.4 Electric System ���������������������������������������������������������������������������������������������������������������������13
1.3.5 Hoisting mechanism �������������������������������������������������������������������������������������������������������������14
1.3.6 Operation Devices and Hook Blocks ����������������������������������������������������������������������������������15
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2.2 Control system �������������������������������������������������������������������������������������������������������������������������35
2.2.1 Left Control Panel �����������������������������������������������������������������������������������������������������������������35
2.2.2 Right Control Panel ���������������������������������������������������������������������������������������������������������������38
2.2.3 Top Control Panel ������������������������������������������������������������������������������������������������������������������42
□2.2.4A Control Levers (Kawasaki Hydraulic System) ��������������������������������������������������������������43
□2.2.4B Control Levers (Rexroth Hydraulic System) ���������������������������������������������������������������45
2.2.5 Pedals and Function Locking Lever ������������������������������������������������������������������������������������47
2.2.6 Movements of Control Levers ����������������������������������������������������������������������������������������������49
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2.9.1 Steps and Catwalks ��������������������������������������������������������������������������������������������������������������61
2.9.2 Ladder at Upperworks ����������������������������������������������������������������������������������������������������������62

Table of Contents

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https://cranemanuals.com
SCC1000C Crawler Crane - Operation Manual
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Summary of Contents for SANY SCC1000C

  • Page 1: Table Of Contents

    Table of Contents SCC1000C Crawler Crane ― Operation Manual Table of Contents 1 Performance Parameters of Overall Crane ��������������������������������������������������������������1 1.1 Overview ����������������������������������������������������������������������������������������������������������������������������������������1 1.2 Structure of the Crane ������������������������������������������������������������������������������������������������������������ 1 1.3 Technical Parameters of Overall Crane ����������������������������������������������������������������������������4 1.3.1 Table of Main Performance Parameters �������������������������������������������������������������������������������4 □1.3.2A Engine (Tier 3) �������������������������������������������������������������������������������������������������������������������5...
  • Page 2 Table of Contents SCC1000C Crawler Crane ― Operation Manual 2.9.3 Precautions ����������������������������������������������������������������������������������������������������������������������������63 3 Engine �����������������������������������������������������������������������������������������������������������������������������������������������65 3.1 Inspection before Starting the Engine ����������������������������������������������������������������������������65 3.2 Starting the Engine ������������������������������������������������������������������������������������������������������������������ 68 3.2.1 Starting Procedures ��������������������������������������������������������������������������������������������������������������68 3.2.2 Engine Warm-up ��������������������������������������������������������������������������������������������������������������������70 3.2.3 Cautions after Startup ����������������������������������������������������������������������������������������������������������70 3.3 Checks with the Engine Running...
  • Page 3 Table of Contents SCC1000C Crawler Crane ― Operation Manual 4.2.23 Operating Locking Switches ���������������������������������������������������������������������������������������������88 4.2.24 Combined Instruments Display ����������������������������������������������������������������������������������������88 4�2�25 Lightning Protection System ��������������������������������������������������������������������������������������������89 5 Traveling Operation �����������������������������������������������������������������������������������������������������������������93 5.1 Overview ��������������������������������������������������������������������������������������������������������������������������������������93 5.2 Precautions ��������������������������������������������������������������������������������������������������������������������������������� 93 5.3 Traveling Operation ����������������������������������������������������������������������������������������������������������������� 96 5.3.1 Movement of the Traveling Levers �������������������������������������������������������������������������������������96...
  • Page 4 Table of Contents SCC1000C Crawler Crane ― Operation Manual 8.1 Overview ������������������������������������������������������������������������������������������������������������������������������������131 8.2 Preparation before operation ��������������������������������������������������������������������������������������������131 8.3 Operating at normal speed ������������������������������������������������������������������������������������������������� 132 8.4 Operating micro-motion ������������������������������������������������������������������������������������������������������ 134 8.5 Safety control �������������������������������������������������������������������������������������������������������������������������� 135 9 Operation of Hoisting Equipment ������������������������������������������������������������������������������137 9.1 Single Actions...
  • Page 5: Performance Parameters Of Overall Crane

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 1 Performance Parameters of Overall Crane 1.1 Overview 1.2 Structure of the Crane From the respect of the components contained, The crane is designed and manufactured according to relative national standards, ISO...
  • Page 6 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual T103 1007 Structural Diagram of the Crane - 2/150 - https://cranemanuals.com...
  • Page 7 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Name Name Boom extension jib Machine cover Hook block for extension jib Operator’s cab Hook block for main boom Crawler traveling mechanism Boom tip Boom pendant cable Boom insert Auxiliary hoisting wire rope...
  • Page 8: Technical Parameters Of Overall Crane

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 1.3 Technical Parameters of Overall Crane Crane classification group: A1 1.3.1 Table of Main Performance Parameters Table 2-1 Table of Main Performance Parameters Technical Index Unit Value Rated lifting capacity...
  • Page 9: Engine (Tier 3)

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual □1.3.2A Engine (Tier 3) Table 2-2 Technical Parameters of Engine Manufacturer Cummins Type QSL8�3(tier 3) Rated rotational speed 2000 r/min Rated torque 1268 N·m /1400 r/min(935lb• ft/1400rpm) Rated power 183kW /...
  • Page 10 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 6/150 - https://cranemanuals.com...
  • Page 11: Hydraulic System (Kawasaki)

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual □1.3.3A Hydraulic System (Kawasaki) The SCC1000C crawler crane employs the -- The auxiliary hydraulic components include: full hydraulic drive� From the respect of the 1. Oil filter: The servo oil circuit, slewing oil circuit,...
  • Page 12 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual -- Main parameters of hydraulic system Table 2-3 Parameters of Pump Set Rated Operating Rated Displacement Remark No� Pump Pressure(bar)(psi) (ml/r)(oz/r) Main pump (4267) 105×2 (3�55×2) Rotary pump (4557) (1�52)
  • Page 13: Electric System

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 1.3.4 Electric System The overall crane voltage is DC24V, supplied by 2 -- Actuators: consisting of solenoid valves for batteries connected in series� The cold-start current connecting/cutting off hydraulic oil circuits�...
  • Page 14: Hoisting Mechanism

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 1.3.5 Hoisting mechanism Table 2-5 Main Parameters of Hoisting Mechanism Type of wire rope Non-rotating wire rope Diameter of wire rope 24mm (15/16") Length of wire rope 290m (951'5") Main hoisting winch W1...
  • Page 15: Operation Devices And Hook Blocks

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 1.3.6 Operation Devices and Hook Blocks Note: The equipments in this section are the complete configurations. Actual configuration see the purchase contract. 1.3.6.1 Overview -- Main boom length: (18m~72m)(59'1"~236'3") -- Main boom + fixed jib: (39m~63m)+(13m~25m) (127'11"~206'8")+ (42'8"~82')
  • Page 16 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 1.3.6.4 Pendant Cable Table 2-8 Pendant cable Boom pendant cable Code Length (m)(ft) 2�8(9'2") 5�8(19') 8�8(28'10") 10�4(34'1") 28�26(92'9") Fixed jib pendant cable Code Length (m)(ft) 22�67(74'5") 2�225(7'4") 28�07(92'1") 11�24(36'11") 1.3.6.5 Combinations of Booms...
  • Page 17 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 1.3.6.7 Operating Conditions CAUTION 1. H operating condition As shown in Fig� T103 1003, range of main boom 100t(110UST), 50t(55UST), and length is 18 m~72m(59'1"~236'3") � 25t(27.5UST), 9t(10UST) hook blocks and...
  • Page 18 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual --Boom combinations in H operating condition Table 2-11 Boom Combination in H Operating Condition (24’7’’) (34’5’’) 7�5 10�5 (59’1’’) 18m Boom (24’7’’) (9’10’’) (34’5’’) 7�5 10�5 (68’11’’) 21m Boom (24’7’’) (9’10’’)
  • Page 19 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual (24’7’’) (9’10’’) (29’6’’) (29’6’’) (34’5’’) 7�5 10�5 (127’11’’) *39m Boom (24’7’’) (9’10’’) (9’10’’) (19’8’’) (29’6’’) (34’5’’) 7�5 10�5 (127’11’’) 39m Boom (24’7’’) (19’8’’) (19’8’’) (29’6’’) (34’5’’) 7�5 10�5 (127’11’’) 39m Boom (24’7’’)
  • Page 20 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual (24’7’ ’ ) (9’10’ ’ ) (9’10’ ’ ) (29’6’’) (29’6’’) (29’6’’) (34’5’’) 7�5 10�5 (167’4’’) 51m Boom (24’7’ ’ ) (9’10’ ’ ) (9’10’ ’ ) (19’8’’) (19’8’’) (29’6’’) (29’6’’)
  • Page 21 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Table 2-12 Combination of Boom and Pendant Cable in H Operating Condition Boom Combination Length of pendant cable Boom combination length (m) of pendant cable 10�6 (34'9") 7�5+10�5 Ⅳ (59'1") (include connecter) (24'7"+34'5")
  • Page 22 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Boom Length of pendant cable Combination Boom combination length (m) of pendant cable 34�6 7�5+3+3+9A+9A+10�5 (113'6") (24'7"+9'10"+9'10"+29'6"A (include connecter) Ⅳ+Ⅲ+Ⅲ+Ⅰ+Ⅰ (137'10") 34�6 +29'6"A+34'5") 7�5+6+9A+9A+10�5 (113'6") 42★ (24'7"+19'8"+29'6"A+29'6"A+34'5") (include connecter) Ⅳ+Ⅲ+Ⅲ+Ⅱ...
  • Page 23 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Boom Combination Length of pendant Boom combination length (m) of pendant cable cable 34�6 7�5+3+6+9A+9A+9A+10�5 (113'6") Ⅳ+Ⅲ+Ⅲ+Ⅲ+Ⅱ+Ⅰ (24'7"+9'10"+19'8"+29'6"A+29'6"A+ (177'2") (include connecter) 29'6"A+34'5") 34�6 7�5+9A+9A+9B+9A+10�5 54★ (113'6") (24'7"+29'6"A+29'6"A+29'6"B Ⅳ+Ⅲ+Ⅲ+Ⅲ+Ⅲ (177'2") (include connecter) +29'6"A+34'5")
  • Page 24 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual CAUTION -- The combination with is the prior option in Table 2-12 to other combinations of the same length. -- Codes of Corresponding pendant cable combination in the table as shown in Table 2-8 Pendant cable.
  • Page 25 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Installation approach: A-Frame Outer Bridle see Fig� T103 8002, remove the pulley support of A-frame outer bridle, and then connected the pendant cable as shown in Fig�T103 8003� Pin Shaft...
  • Page 26 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual -- Pendant cable connection 7 Name A-frame outer bridle Connecting plate 6 connecter Pin shaft Spreader Pin shaft Top of boom tip 5 4 3 2 1 T103 8004 Boom Pendant Cable Connection - 26/150 - https://cranemanuals.com...
  • Page 27 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2. FJ operating condition As shown in Fig� T103 1004 • Main boom (39m~63m) (127'11"~206'8"), including: Boom base: 7�5m(24'7")×1 Boom insert: 3m(9'10")×2 Boom insert: 6m(19'8")×2 Boom insert: 9m(29'6")A×2 Boom insert: 9m(29'6")B×2 Boom tip:10�5m(34'5")×1...
  • Page 28 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual • Fixed jib (13m~25m)(42'8"~82'), including: Jib base: 5m(16'5")×1 Jib tip:5m(16'5")×1 Jib insert: 3m(9'10")×1 Jib insert: 6m(19'8")×2 -- Combination method: a� Connect jib base, jib tip and 3m(9'10") jib insert to combine into a section of 13m(42'8")�...
  • Page 29 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Table 2-14 Combination of Pendant Cable in FJ Operating Condition Combination of pendant cable in FJ operating condition Jib offset angle Pendant cable (along the main boom) Pendant cable (along the fixed jib) 15°and30°...
  • Page 30 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 3. HC operating condition combination Boom length in HC operating condition (18m~69m) (59'1"~226'5"), as shown in Fig� T103 1005� -- Combination method: • The boom combined by boom tip and boom base plus the extension jib to make the shortest combination in HC operating condition;...
  • Page 31: Counterweight

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 1.4 Counterweight Table 2-15 Parameters of Counterweight Dimensions of Counterweight Blocks Name Quantity Length (m)(ft) Width (m)(ft) Height (m)(ft) Unit weight (kg)(lb) Counterweight tray 4�2(13'9") 1�6(5'3") 0�49(1'7") 6600(14550) Counterweight block 1�6(5'3")
  • Page 32 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 32/150 - https://cranemanuals.com...
  • Page 33: Operator's Cab

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2 Operator’s Cab 2.1 Overview The operator’s cab is a fully-enclosed steel frame structure with simple and pleasing shape. Characters of the cab: -- The sliding door is of novel design and easy closing/opening;...
  • Page 34 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Free fall brake pedal(if free fall available) Accelerator pedal Display/combined instruments Left and right pedals/levers Aux�winch/slewing lever Function locking lever Main winch/luffing lever Left armrest box Air conditioner and radio...
  • Page 35: Control System

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.2 Control system NOTICE To ensure the commonality of the product series, the universal control panel is used on each SCC crawler crane� However, not all the functions of the switches on the control panels...
  • Page 36 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Functions of switches on the left control panel: 1. Limit When this rotary switch is set at “Normal” position, all the limit switches can function normally� Vice versa, when this rotary switch is set at the “Relief”...
  • Page 37 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 5. Swing When this rotary switch is set at the “Slow” position, the slewing speed is not more than 0�9r/min; when this rotary switch is set at the “Normal” position, the slewing speed is not more than 1�9r/min�...
  • Page 38: Right Control Panel

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.2.2 Right Control Panel T153 2003 Right Control Panel - 38/150 - https://cranemanuals.com...
  • Page 39 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Functions of switches on the right control panel: 1. Emergency stop In case of emergency, press this button, the crane stops working and all the brakes are engaged� After the emergency is relieved, press this button again and the emergency responding system is reset�...
  • Page 40 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 3. Accelerator This rotary switch can regulate the power of the engine� When it is turned clockwise, the engine power is increased, and the operation is speed up� When it is turned counterclockwise, the engine power is decreased, and the operation is slowed down�...
  • Page 41 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 7. Aux. hoist When this rotary switch is set at the “Lock” position, the auxiliary hoisting winch is locked and cannot work; when this rotary switch is set at the “Unlock”...
  • Page 42: Top Control Panel

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.2.3 Top Control Panel T153 2004 Top Control Panel Note: Press the rocker switch at the side printed with icon can achieve its corresponding function. Table 2-16 Functions of Rocker Switches on the Top Control Panel...
  • Page 43: Control Levers (Kawasaki Hydraulic System)

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual □2.2.4A Control Levers (Kawasaki Hydraulic System) 2.2.4.1 Left Control Lever 1 The left control lever mainly controls the hydraulic actions of aux� hoisting winch and slewing, and the 2 buttons on it with function of slewing brake/relief 3...
  • Page 44 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.2.4.2 Right Control Lever The right control lever controls the hydraulic actions of main hoisting winch and boom luffing winch, and the buttons on it can also mute the alarm and 1...
  • Page 45: Pedals And Function Locking Lever

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.2.5 Pedals and Function Locking Lever T153 2010 Pedals T253 2033 Traveling Levers 6 T153 2011 Function Locking Lever - 47/150 - https://cranemanuals.com...
  • Page 46 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Table 2-19 Functions of Buttons on the Right Control Lever Name Function Controlling the left crawler to travel forward or Left traveling pedal backward� Same as that of the left traveling pedal...
  • Page 47: Movements Of Control Levers

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.2.6 Movements of Control Levers Table 2.20 Functions of Control Levers Name Function Corresponding Operation Move the left control lever backward to lift the Lower aux� hosting winch hook aux� hoisting winch hook, while move it forward to lower the aux�...
  • Page 48 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Name Function Corresponding Operation When turn the accelerator rotary switch clockwise or press down the accelerator pedal, the rotational speed and output power of the engine are Accelerator rotary increased�...
  • Page 49: Emergency System

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.3 Emergency System The SCC1000C crawler cranes are equipped with emergency response system in case of control system failure, see Fig� T253 2031: Name No� Plug 1 Plug 2 Plug 3...
  • Page 50 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual When the emergency response system is activated, only the following operations are allowable: Name Function Slewing, lifting and lowering main/auxiliary Left/right control levers hoisting winch hook and luffing main boom...
  • Page 51: Batteries

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.4 Batteries The overall crane voltage is DC24V, supplied by 2 batteries connected in series� They are mainly used to start the engine, supply power for the electric control cables and illuminating equipment�...
  • Page 52 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.5 Combined Instruments, Load Moment Limiter and Monitor Detailed specification on load moment limiter, combined instruments and air conditioner please refer to the corresponding operation manuals provided by their suppliers� The detailed specification is also included in Section 2 Appendix of this manual for your reference�...
  • Page 53: Remote Monitoring System

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual □2.6 Remote Monitoring System The SCC1000C crawler cranes are equipped with a remote monitoring system� The remote monitoring system can detect and transmit information of the crane such as location and working status to a special server through GPS and GPRS equipments�...
  • Page 54 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 56/150 - https://cranemanuals.com...
  • Page 55: Seat

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.7 Seat Note: The seat is equipped with an interlock switch, that is, when the operator leaves the seat, the servo system becomes discharged and all the control levers become out of commission, which can avoid mis-operation.
  • Page 56 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4� Document bag Document bag T253 2018 5� Adjusting the headrest T253 2019 6� Adjusting the inclination of backrest T253 2020 - 58/150 - https://cranemanuals.com...
  • Page 57 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 7� Elastic or non-elastic seat belt Sate belt Right armrest Left armrest Seat T253 2021 8� Weight adjustment (50kg~130kg) (110lb~287lb) and shock-absorbing suspension design T253 2022 CAUTION -- Before removing the headrest, raise it first and take away the springs under the pad.
  • Page 58: Other Facilities

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.8 Other Facilities Fire extinguisher, thermometer, emergency hammer, curtain, and safety signs, load chart see the following figures: 1 Other Facilities in the Operator’s Cab Name 2 Fire extinguisher Curtain...
  • Page 59: Entering/Leaving Operator's Cab

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.9 Entering/Leaving Operator’s Cab In addition to the proper auxiliary equipment, it also requires safety equipment like steps, catwalks, and handrails for entering or leaving the operator’s cab. 2.9.1 Steps and Catwalks The safety devices, such as steps installed at outside of the crawler frames, catwalk outside the cab, and handrails on them, all of which ensure the operator’s safety to enter the cab, see the following figure:...
  • Page 60: Ladder At Upperworks

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.9.2 Ladder at Upperworks T153 2014 Name Steps at outside of the crawler Handrail outside the cab door Catwalk outside the cab door Handrail at upperworks Step at upperworks - 62/150 -...
  • Page 61 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2.9.3 Precautions 1� Keep the upperworks parallel to the crawlers when parking the crane� 2� Pull out the steps at the outside of the crawler from vertical position to horizontal position (as the position shown in Fig�...
  • Page 62 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 64/150 - https://cranemanuals.com...
  • Page 63: Inspection Before Starting The Engine

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 3 Engine CAUTION The operating manual provided by the manufacturer for QSL9 engine must be observed strictly. 3.1 Inspection before Starting the Engine Table 2-22 Inspection before Starting the Engine...
  • Page 64 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual T103 7021 The Engine (Tier 2) T103 7006 Hydraulic Oil Tank - 66/150 - https://cranemanuals.com...
  • Page 65 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual T153 7002 Name Dipstick Hydraulic oil tank Sight glass Fuel inlet port Inspection hole of expansion water tank Fuel tank T153 7022 - 67/150 - https://cranemanuals.com...
  • Page 66: Starting The Engine

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 3.2 Starting the Engine -- The engine can only be started in a place with sufficient ventilation. -- Before starting the engine, blow the horn to alert people to leave the dangerous area�...
  • Page 67 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4� At normal temperature, turn the ignition key to CAUTION the Startup position and keep the time no more than 3 seconds; while the water temperature in the engine is lower than 2°C (which is shown on the...
  • Page 68: Engine Warm

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 3.2.2 Engine Warm-up After being started, the engine shall run for 5-10 minutes without load at a speed less than the moderate speed� This time period can be doubled in chilly weather� Then the function...
  • Page 69: Checks With The Engine Running

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 3.3 Checks with the Engine Running When the engine is running, it is required to check the combined instruments regularly� -- Engine oil pressure The engine oil pressure can be read out on the combined instruments display�...
  • Page 70: Switching Off The Engine

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 3.4 Switching Off the Engine Before stopping the engine, the following points must be observed: -- Left control lever, right control lever and travel lever are at mid-position; pull up the function locking lever;...
  • Page 71 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 73/150 - https://cranemanuals.com...
  • Page 72 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 74/150 - https://cranemanuals.com...
  • Page 73: Safety Devices

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4 Safety Devices 4.1 Overview The safety control system of this crane is built for high requirements to prevent the occurrence of CAUTION accidents� The major safety devices include: • Load moment limiter •...
  • Page 74: Load Moment Limiter

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2 Types and Functions of Safety Devices 4.2.1 Load Moment Limiter The load moment limiter, as a fully computer controlled safety control system, can not only automatically detect the actual load data and the angle of boom, but can also display operating parameters such as the rated load and actual load, and operating radius�...
  • Page 75 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Name Name Pharos Pull sensor of load moment limiter Aux� hoisting hook over-hoist limit switch Boom angle sensor Anemometer Boom angle indicator Hook clamp Boom upper limit switch Main hoisting hook over-hoist limit switch...
  • Page 76: Hoisting Boom Upper Limit Switch

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.2 Hoisting Boom Upper Limit Switch CAUTION The hoisting boom upper limit switch, see Fig� T153 8008, is acting in H and FJ operating conditions� --These limit switches can be overridden In H and FJ operating conditions, the limit switch by setting the “Limit”...
  • Page 77: Over-Hoist Limit Switch For Main And Aux. Hoisting Hooks

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.3 Over-hoist Limit Switch for Main and Aux. Hoisting Hooks Limit switch weight This switch is used to prevent the hook blocks from being over-hoisted� When the hook block is...
  • Page 78: Boom Back-Stop

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.5 Boom Back-stop CAUTION The boom back-stop is located as shown in Fig� T253 8041� It is composed of upper tubes, lower tubes, and springs at root� When boom retroversion...
  • Page 79: Boom Angle Indicator

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.6 Boom Angle Indicator The pendulum-like angle indicator is installed at the boom base, see Fig� T253 8042� T253 8042 4.2.7 Slewing Locking Device There are four mechanical locking pins which can lock the crane at the four directions�...
  • Page 80: Hook Clamp

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2 8 Hook Clamp Each kind of lifting hook is equipped with a baffle to prevent the wire rope from falling off, see Fig� T253 8002� Hook Clamp T253 8002 4.2.9 Winch Brakes...
  • Page 81: Anemometer

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.11 Anemometer It is installed at the top of the boom to detect the real-time wind speed and transmit the data to the display inside the operator’s cab. When the detected wind speed is larger than the set value (the default value is 16m/s(35�8mph)), fault indicator is...
  • Page 82: Engine Working Indicator

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.13 Engine Working Indicator The engine working indicator is installed on the Engine working top of counterweight blocks� When the engine is indicator running, the indicator flickers, see Fig. T253 2043.
  • Page 83: Fault Alarm Indicator And Buzzer

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.16 Fault Alarm Indicator and Buzzer It is installed on the left control panel inside the cab� When the electrical system has a fault or some safety device are acting, the fault alarm indicator flickers and the buzzer sounds an alarm.
  • Page 84: Function Locking Lever

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.18 Function Locking Lever It is installed beside the right control panel� Pulling up this lever in the event of an emergency will unload the servo circuit� As a result, all the control...
  • Page 85: Video Monitoring System

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.21 Video Monitoring System The operator can see the real-time situation around the luffing winches, hoisting winches, and behind the carbody through the high-definition cameras and displays, see Fig. T253 2048.
  • Page 86: Operating Locking Switches

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4.2.23 Operating Locking Switches These switches include the locking switches of slewing, main hoisting winch, aux� hoisting winch, boom luffing winch (which are located on the right and left control panels), matched with slewing locking pins, luffing winch pawl and ratchet, and solenoid valves, can lock the motions of corresponding mechanism and prevent mis-operation, see Fig�...
  • Page 87: 4�2�25 Lightning Protection System

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 4�2�25 Lightning Protection System Please take these two measures to effectively prevent damage to the electrical circuits by lightning strike: Measure 1: Pay particular attention to the weather forecast during the thunderstorm season� If the thunderstorm is imminent, stop all operations and lower the boom�...
  • Page 88 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Method 3: Connect the lightning protection system CAUTION as soon as possible in the event of a thunderstorm with reference to recommended number of ground rods and installation procedures described bellow�...
  • Page 89 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 1� Parts to install: 10628608 Ground Rod Q900�10 2�21�1 1 unit 60009914 Braided copper wire LT-TD50 1 piece 2� Installation method: Ground rod bolted clamp (1) Bury the full length of the ground rod into the earth�...
  • Page 90 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 92/150 - https://cranemanuals.com...
  • Page 91: Traveling Operation

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 5 Traveling Operation 5.1 Overview 5.2 Precautions -- Action Before Driving Operation The traveling hydraulic motors drive the crawlers -- Planning the traveling route� The ground of the through speed reducers and drive wheels and...
  • Page 92 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Traveling with a Load CAUTION -- When traveling on even and solid ground with gradient less than 1%, the crane shall be in positive position (i�e� the upperworks parallel with...
  • Page 93 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual During Traveling CAUTION -- When traveling with no load, the hook block shall be lowered down to prevent it from colliding with the boom or fixed jib. Beware of impact to the boom system and...
  • Page 94: Traveling Operation

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 5.3 Traveling Operation 5.3.1 Movement of the Traveling Levers T253 2033 Name Function Control the left crawler traveling Left traveling lever (functioning the same as the left traveling pedal)� Control the right crawler traveling Right traveling lever (functioning the same as the right traveling pedal)�...
  • Page 95: Combination Operation Of Traveling Levers

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 5.3.2 Combination Operation of Traveling Levers The combined operation of left and right can change the crawler traveling direction as shown in Fig� T250 2033� Table 2-23 Combination Operation of Traveling Levers...
  • Page 96 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual -- If it is required to drive straight line (see Fig� T103 6007), distances of two traveling levers away from mid-position (OFF position) in expected direction must be the same�...
  • Page 97 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual -- For an one-side crawler steering to left (see Fig� T103 6008), push right traveling lever forward from mid- position (OFF position) while remain the left traveling lever at mid-position (OFF position), and the crane will turn with the left crawler as the axis center�...
  • Page 98 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual -- For a large radius left turn (see Fig� T103 6009), push the two traveling levers forward from the mid- position (OFF position), but the right lever should be pushed further than the left one; then the right crawler will move faster than the left crawler�...
  • Page 99 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual -- For a left spot turning (see Fig� T103 6005), push forward right traveling lever from mid-position (OFF position) and pull back left traveling lever from mid-position (OFF position)� Rear...
  • Page 100: Selection Of Traveling Speed

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 5.3.3 Selection of Traveling Speed CAUTION For driving operation, increase the engine power through accelerator switch or pedal� Then operate -- Pay attention to the follow issues when the left/right traveling levers/pedals, the crane will select the traveling speed: start to travel�...
  • Page 101: Traveling On Slopes Without Load

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 5.3.4 Traveling on Slopes without Load The gradeability of the SCC1000C crawler crane is 30%, that is, the crane can climb up to a slope of 16�7°with the 18m(59'1") basic boom and without load�...
  • Page 102 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual -- It is forbidden to drive on or off the ramp at an angle, see Fig� T253 6011� -- Surface of the ramp must be even, and the maximum cross gradient must not exceed 1%�...
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  • Page 105: Slewing Operation

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 6 Slewing Operation 6.1 Overview -- Slewing: Pinions of the slewing reducer mesh with the slewing ring exteriorly� The slewing pinions are driven by a rated motor� The two slewing pinions drive the external teeth of the slewing ring to rotate�...
  • Page 106: Slewing Operation

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 6.2 Slewing Operation CAUTION Beware of damage to the slewing lockup 6.2.1 Slewing Braking device! 1� Pull down the “Function locking lever” at the -- Before slewing at full power, it is right of the seat after the engine is started�...
  • Page 107 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 5� Push the left control lever from mid-position to left can rotate the upperworks to left; vice versa, push to right can rotate the upperworks to right, see Fig� T103 2005�...
  • Page 108 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 6� At the beginning of slewing, it is required to 8� When the upperworks stops rotating, press raise the speed steadily� Pull the lever continually the “Slewing brake/Relief” button on left control to adjust to the required speed�...
  • Page 109: Free Slipping

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 6.2.2 Free Slipping CAUTION -- Free slipping Set the left control lever at the mid-position, and then the upperworks can slip freely according to This crane is equipped with the free- the load weight or self-weight�...
  • Page 110 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 112/150 - https://cranemanuals.com...
  • Page 111: Overview

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual □7.1B Main Hoisting – Normal Winch Same to the auxiliary winch device, detailed information on auxiliary winch please refer to 7�2 Auxiliary Hoisting� - 121/150 - https://cranemanuals.com...
  • Page 112: Main Hoisting Winch Operating

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 122/150 - https://cranemanuals.com...
  • Page 113: Auxiliary Hoisting

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 7.2 Auxiliary Hoisting 7.2.1 Overview 7.2.2 Preparation before operation -- The aux� hoisting winch is directly driven by the -- Before the hoisting operation, follow the rated variable hydraulic motor through speed reducer�...
  • Page 114: Operating Micro-Motion

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Fixed jib Main boom T083 1010 -- Control the raising or lowering speed through the WARNING travel of control levers� -- Set the “Aux� hoist” switch on right panel at the “Unlock”...
  • Page 115 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 7.2.3 Auxiliary hoisting winch operating -- When operating the aux� hoisting winch, make sure that there is no obstacle or people within the boom working space and range� Sound the horn to warn people around to leave the working range area so as to avoid a danger�...
  • Page 116: Converging Flow

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual CAUTION -- This crane is equipped with an over- hoist limit device. When the over-hoist limit switch is actuated during the lifting operation of the aux. hoisting winch, the lifting operation will be stopped. In...
  • Page 117 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 7.2.4 Operating micro-motion CAUTION Operating micro-motion means that when the pump displacement is low, the hoisting speed will also be slowed down even if the right control lever -- This function is exclusive to the is operated in a normal way�...
  • Page 118 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 7.2.5 Converging flow CAUTION The crane is equipped with auxiliary hoisting winch converging flow function, which can accelerate the lifting and lowering of the auxiliary hoisting hook� This function is exclusive to the Rexroth The operation is achieved by the button switches hydraulic system.
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  • Page 121: Overview

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 8 Luffing Operation 8.1 Overview 8.2 Preparation before operation -- The boom luffing winch is directly driven by the -- Check all the operation of each safety device for hydraulic motor through planetary gears�...
  • Page 122: Operating At Normal Speed

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 8.3 Operating at normal speed -- When operating the boom luffing winch, make sure that there is no obstacle or people within the boom working space and range� Sound the horn to warn people around to leave the working range area so as to avoid a danger�...
  • Page 123: Auxiliary Hoisting Winch Operating

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual CAUTION Boom luffing speed is related to the travel of control lever away from the mid- -- When the boom is approaching the expected position (OFF position), i.e. the further the position, move the control lever gradually to the lever travels, the higher the speed is.
  • Page 124: Operating Micro-Motion

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual CAUTION -- Luffing operation can not be carried out suddenly or quickly! The starting and stopping of boom luffing control lever must be slow so as to avoid impact inertia.
  • Page 125: Operating Micro-Motion

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 8.5 Safety control The electric control system is strictly set to avoid dangers caused by over-operation and ensure the safety of the crane� -- When the boom reach the limit positions of boom...
  • Page 126: Converging Flow

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 136/150 - https://cranemanuals.com...
  • Page 127: Operation Of Hoisting Equipment

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 9 Operation of Hoisting Equipment CAUTION The “Working mode” switch must be set at the “Working” position. 9.1 Single Actions 9.2 Compound Actions -- Main hoisting -- Compound actions -- Auxiliary hoisting •...
  • Page 128 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual - 138/150 - https://cranemanuals.com...
  • Page 129: Assistant Action

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 10 Assistant Action CAUTION The “Working mode” switch must be set at the “Assembling” position. The following actions can be achieved through CAUTION the corresponding telecontrol box under the assembling mode� If the assembling inconvenience brought by correlative limit function, set the “Limit”...
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  • Page 131: Operating Instruction

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 11 Operating Instruction 11.1 Overview The load regulated in Load Charts applies to the following situations: -- The crane is on level ground (1%) with load when not traveling� -- The ground is of sufficient load bearing capacity.
  • Page 132: Precautions

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 11.2 Precautions WARNING -- Please read Load Charts carefully! It is not allowed to operate the crane without reading and understanding the Operating Instructions and Load Charts. -- The wire ropes must be reeved as described;...
  • Page 133: Influence Of Wind Speeds

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 11.3 Influence of Wind Speeds 1. Overview of wind influence -Wind has an adverse influence on the crane’s hoisting capacity and stability, as shown in Fig� T153 1072 and Fig� T153 1073� Even if the load is...
  • Page 134 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual Influence of wind in Wind in front of the front of the load: In boom can weaken this case, it is very the boom’s normal dangerous when the forward inclination�...
  • Page 135 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual • The qualified operator, operation planner or hoisting director must possess required experience and judgement, and can compensate the influence CAUTION of wind to the load and the boom frame by reducing...
  • Page 136 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 2. Wind speed and wind pressure to a crane with load For the SCC1000C crawler crane, maximum wind speed allowed is 16m/s(35�8mph) (equivalent to 160N/ (0�023psi)dynamic pressures)� When the wind speed reached the limit, the crane should stop working�...
  • Page 137: Parking The Crane

    Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual 11.4 Parking the Crane 1. Requirements for Ground Surface -- Before starting the crane, make sure that the ground is of sufficient bearing capacity. For parking a crawler crane, the ground must be level and solid�...
  • Page 138 Section 1 Operating Instructions SCC1000C Crawler Crane ― Operation Manual -- When gravity center of the overall crane is close to the slewing center, the crane can keep its maximum stability, no matter that there is wind� Gravity center of the crane can be changed by adjusting the boom angle (consult the factory’s...
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