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Quality Changes the World Motor Grader SMG200 Safety, Operation & Maintenance Manual...
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SMG200 Motor Grader SMG200 Motor Grader Operation & Maintenance Manual WARNING Read and understand all safety precautions and instructions in this manual before reading any other manuals provided with this machine and before operating or maintaining it. Failure to do...
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Information in this manual is used to guide qualified operators to operate and maintain graders cor- rectly. Sany expressly bears no liability for any consequence due to any use not observing the in- formation in this manual.
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• Ensure the operators are trained and fully understand the Safety, Operation and Maintenance Manual supplied by Sany. Ensure they are in physical fitness and have the certification of opera- tion. Otherwise, it is forbidden to operate the grader. •...
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Table of Contents SMG200 Motor Grader Table of Contents 1 Introduction........................1-1 1.1 About This Manual ........................1-3 1.2 Contact Information ......................1-4 1.3 Your Documentation Package.....................1-4 1.3.1 Introduction........................1-4 1.3.2 Safety, Operation & Maintenance Manual ..............1-4 1.3.3 Parts Book ........................1-4 1.4 Your Sany Machine.......................1-5 1.4.1 Directional Reference of the Machine ...............1-5...
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Table of Contents SMG200 Motor Grader 2.4.1 Introduction......................... 2-18 2.4.2 Lockout/Tagout Procedures ..................2-20 2.4.3 Clean the Machine ....................2-20 2.4.4 Fluid Systems......................2-20 2.4.5 Electrical System ....................... 2-22 2.4.6 Environmental Precautions..................2-23 2.5 Machine Decals........................2-23 3 System Functions......................3-1 3.1 Main Body Components.......................3-5...
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Table of Contents SMG200 Motor Grader 3.4.5 Radio/MP3 Player ..................... 3-45 3.5 Monitor..........................3-50 3.5.1 Initialization Screens ....................3-50 3.5.2 Main Menu Screen ....................3-51 3.5.3 Operating System Screens ..................3-57 4 Operation..........................4-1 4.1 New Machine Run-In ......................4-5 4.2 Pre-Start Checks........................4-6 4.2.1 Introduction........................4-6...
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5.1.1 Introduction........................5-5 5.1.2 Checks Before Maintenance..................5-5 5.1.3 Checks After Maintenance or Repairs...............5-6 5.1.4 Hour Meter Reading.....................5-6 5.1.5 Genuine Sany Replacement Parts ................5-7 5.1.6 Sany-Approved Lubricants..................5-7 5.1.7 Weld, Drill, Cut or Grind on the Machine..............5-7 5.1.8 Clean Parts or the Machine..................5-8 5.1.9 Covers and Locks......................5-8...
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Table of Contents SMG200 Motor Grader 5.3.2 Location, Capacity and Type ................... 5-14 5.3.3 Fuel..........................5-15 5.3.4 Engine Oil Viscosity/Temperature Data ..............5-16 5.3.5 Engine Oil Viscosity/Temperature Data (Continued)..........5-17 5.3.6 Lubricating Grease/Temperature Data..............5-17 5.3.7 Industrial Gear Oil/Temperature Data ..............5-18 5.3.8 Hydraulic Oil/Ambient Temperature Data ..............
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SMG200 Motor Grader Safety, Operation and Maintenance Manual-January 2017...
SMG200 Motor Grader Introduction Introduction 1 Introduction........................1-1 1.1 About This Manual ........................1-3 1.2 Contact Information ......................1-4 1.3 Your Documentation Package.....................1-4 1.3.1 Introduction ........................1-4 1.3.2 Safety, Operation & Maintenance Manual...............1-4 1.3.3 Parts Book........................1-4 1.4 Your Sany Machine.......................1-5 1.4.1 Directional Reference of the Machine..............1-5 1.4.2 Serial Number Location....................1-5...
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Introduction SMG200 Motor Grader WARNING Read and understand all safety precautions and instructions in this manual before reading any other manuals provided with this machine and before operation or maintaining it.Failure to do this could result in death or serious injury.
Continuing improvements in the design of this machine can lead to changes in detail which may not be covered in this manual. Always consult your Sany dealer for the latest avail- able information on your machine or if you have questions regarding information in this manual.
Introduction SMG200 Motor Grader 1.2 Contact Information Thank you for purchasing a Sany machine. If you need to contact us for any reason, you can reach us as follows: Sany Industry Town, Economic and Techno- logical Z one, Changsha, Hunan, China 410100 E-mail: crd@sany.com.cn...
A. Front C. Left side B. Back (rear) D. Right side 1.4.2 Serial Number Location The data plate (a) includes information that will be needed by your Sany dealer when or- dering replacement parts or providing assis- tance your machine. Record this information in this manual for future use.
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Introduction SMG200 Motor Grader Fig.1-4 Safety, Operation and Maintenance Manual-January 2017...
This location is for you to record information relating to your machine. It is required that you keep this manual with your machine at all times for reference. Model No. SMG200 T3 Motor Grader Machine Serial Number Engine Serial Number Transmission Serial Number Rear Axle Serial Number Right Tandem Case Serial No.
SMG200 Motor Grader Introduction 1.5 Correction Request If you find a problem with this manual, please email techpubs@sanyamerica. com with the page (s) where the problem was found and a description of the problem. Safety, Operation and Maintenance Manual-January 2017...
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Introduction SMG200 Motor Grader 1-10 Safety, Operation and Maintenance Manual-January 2017...
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SMG200 Motor Grader Safety Safety 2 Safety.............................2-1 2.1 Safety - General ........................2-5 2.1.1 Introduction ........................2-5 2.1.2 Hazard Alerts in This Manual ..................2-5 2.1.3 Operator Safety Information ..................2-7 2.1.4 Mount and Dismount the Machine................2-8 2.2 Machine Safety........................2-9 2.2.1 Authorized Use of the Machine .................2-9 2.2.2 Unauthorized Use of the Machine ................2-9...
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Safety SMG200 Motor Grader 2.5 Machine Decals........................2-23 Safety, Operation and Maintenance Manual-January 2017...
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Safety SMG200 Motor Grader Safety, Operation and Maintenance Manual-January 2017...
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Safety SMG200 Motor Grader WARNING Read and understand all safety precautions and instructions in this manual before reading any other manuals provided with this machine and before operation or maintaining it.Failure to do this could result in death or serious injury.
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SMG200 Motor Grader Safety 2.Safety 2.1 Safety - General 2.1.1 Introduction This section of the manual provides detailed information on basic safety precautions and preventative measures to be followed during operation and maintenance of this machine. 2.1.2 Hazard Alerts in This Manual...
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This symbol is used within a graphic to alert the user not to do something. Sany cannot foresee every circumstance that might involve a potential hazard in operation or maintenance. Therefore, some hazard alerts in this manual and on the machine may not include all possible safety precautions.
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Any faults found shall be reported to your Sany dealer. Stop all work immediately if any operator aid is found to not be working properly.
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Safety SMG200 Motor Grader beforeoperating this machineor performing maintenance on it. • Inspect the maintenance log before the start of each workday shift. Ensure that routine maintenance has been performed as stated in this manual. Do not operate a damaged or poorly maintained machine.
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