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SCC1000C
SANY SCC1000C Manuals
Manuals and User Guides for SANY SCC1000C. We have
2
SANY SCC1000C manuals available for free PDF download: Manual, Operation Manual
SANY SCC1000C Manual (200 pages)
Crawler Crane
Brand:
SANY
| Category:
Construction Equipment
| Size: 2 MB
Table of Contents
Table of Contents
1
Maintenance Safety Instructions
9
1�1 Overview
10
1�2 Maintenance Personnel
11
1�3 Risks During Maintenance
11
Crushing/Impact Hazard
11
Entangling and Dragging Hazard
12
Slipping, Tumbling, and Falling Hazard
12
Thermal Hazard
13
Gas, Dust, and Smoke
13
Risk from Pressure Remaining in the Hydraulic System
13
1�4 Fire Prevention
14
Preventive Measures against the Risk of Fire
14
Other Checks and Replacement
14
1�5 Precautions before Lubrication and Maintenance Work
15
1�6 Precautions During Lubrication and Maintenance Work
16
1�7 Repair Work Safety Instructions
17
Fuel , Lubricating Oil, Lubricating Grease, Coolant and the Capacities
20
2�1 Overview
20
2�2 Table of Recommended Common Grease
23
Lubrication and Maintenance Form of Various Components
28
3�1 Precautions for Inspection and Maintenance
28
3�2 Purpose of Crane Maintenance
28
Check Status of the Crane
28
Preventive Maintenance
28
Tightening Connecting Bolts, Nuts and Hydraulic Pipes
29
3�4 Lubrication and Maintenance Schedule
30
Engine System (Tier Ⅱ)
40
4�1 Engine
40
4�2 Fuel System
42
Draining Fuel-Water Separator
42
Replacing the Fuel Filter
43
Checking Fuel Tank
44
Checking the Fuel System Pipelines
44
Refilling the Fuel
45
4�3 Cooling System
45
Cooling System Diagram
45
Checking the Coolant
46
Refilling the Coolant
46
Cleaning the Radiator and Replacing Coolant
47
Checking Drive Belt
48
4�4 Air Intake System
49
Air Intake System Diagram
49
Checking the Filter Element
50
Cleaning And/Or Replacing the Filter Element of Air Filter
51
Checking Air Intake Piping and Pipe Clamp
53
4�5 Visual Check of the Exhaust System
54
Checking the Oil Level
55
Replacing Engine Oil
55
4�7 Precautions for Serving the Engine
56
Slewing Bearing
58
5�1 Lubricating Inside of the Slewing Bearing
58
Structure of the Slewing Bearing
58
Lubrication Requirements
59
5�2 Lubrication of the Slewing Bearing Pinion Surface
61
5�3 Checking the Slewing Bearing Bolt
62
Slewing Reducer (Kawasaki)
64
6�1 Slewing Reducer - Checking the Oil Level
64
6�2 Slewing Reducer - Changing Oil
65
6�3 Slewing Reducer - Checking the Brake
65
6�4 Slewing Reducer - Checking the Connecting Bolt
67
Hoisting Winch (Kawasaki)
70
7�1 Main Hoisting Winch (Without Free-Fall Function)
70
Main Hoisting Winch - Checking the Oil Level
70
Main Hoisting Winch - Replacing the Lubricating Oil
72
Main Hoisting Winch - Lubricating Winch Drum Bearing
72
Main Hoisting Winch - Checking the Brake
73
Main Hoisting Winch - Checking the Connecting Bolts
74
Adjustment Steps
86
Hydraulic System
90
10�2 Replacing Element of Pipeline Filter Element
93
10�3 Checking and Replacing Hydraulic Oil
94
Checking Hydraulic Oil
94
Replacing Hydraulic Oil
95
Hydraulic Oil Replacement Interval
95
Drain Water from Hydraulic Oil Tank
95
10�4 Checking the Hydraulic System for Leakage
96
10�5 Checking the Pressure Hose
96
10�6 Replacing the Pressure Hose
97
Types of Hydraulic Hose
97
Identification of Hydraulic Hose
97
10�7 Hydraulic System - Checking the Initial Pressure in the Accumulator
98
10�8 Precautions on Maintaining the Hydraulic System
100
10�9 One-Way Valve & Oil Can
101
10�10 Tightening the Connecting Bolt
102
10�11 Precautions in Quick Coupling Maintenance
103
Electrical System
106
11�1 Checking the Lighting System
106
11�2 Checking the Limit Switches
106
11�3 Battery Maintenance
106
11�4 Preventive Measures against Cable Fire
106
Fault Reasons for Fire in Electrical Parts or Cable
106
Measures to Prevent Fire in Electric Parts or Cable
107
11�5 Check Crane after a Thunderstorm
108
11�6 Fuse
109
Air Conditioning Device
112
Composition of Air Conditioning Device
112
Checking Air Conditioning Device
112
Checking Contents
114
Maintenance of Air Conditioning Device
115
During-Operation Precautions
115
Operator's Cab
118
13�1 Checking the Windshield Wiper
118
Checking the Sliding Door
119
Refill the Windshield Wiper Solution Reservoir
119
13�4 Checking the Traveling Levers
119
13�5 Checking the Slewing Brake and Lock
119
13�6 Checking the Switches, Buttons and Control Levers
119
Others
122
14�1 Lubricating Pins on Boom
122
14�2 Lubricating the Hook Blocks
123
14�3 Wire Ropes
124
Lubricating the Wire Ropes
124
Cleaning the Wire Ropes
125
Replacing the Wire Ropes
127
General Instructions on Operation and Installation
133
14�4 Pulleys
140
Checking Bearings on the Pulleys
140
Checking the Pulleys
140
14�5 Riggings
142
Chain Slings for Lifting Application
142
Use and Maintenance of Chain Slings
145
Operation Requirements and Inspection Criteria of Riggings
147
14�6 Measures to Protect Exposed Shaft Surfaces
152
Checking the Crane
154
15�1 Visual Check
154
15�2 Regular Check
156
Checking Large Scale Steel Structure
156
Checking Winches
159
Checking the Hook Blocks
160
15�3 Checking the Other Parts
161
Ladder
161
Guardrail
161
Safety Device
161
15�4 Check and Maintenance under Special Working Conditions
162
Working in Mud, Water, Rain, and Snow
162
Working at Seaside
162
Dusty Circumstances
162
Stony Circumstances
162
Site with Falling Stones
162
Other Working Conditions
162
15�5 Storage of the Crane
163
Troubleshooting Guide
166
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SANY SCC1000C Operation Manual (140 pages)
Crawler Crane
Brand:
SANY
| Category:
Construction Equipment
| Size: 3 MB
Table of Contents
Table of Contents
1
1 Performance Parameters of Overall Crane
5
Overview
5
Structure of the Crane
5
Technical Parameters of Overall Crane
8
Table of Main Performance Parameters
8
Engine (Tier 3)
9
3 Engine
9
Hydraulic System (Kawasaki)
11
Hydraulic System (Rexroth)
11
Electric System
13
Hoisting Mechanism
14
Operation Devices and Hook Blocks
15
Counterweight
31
2 Operator's Cab
33
Overview
33
Control System
35
Left Control Panel
35
Right Control Panel
38
Top Control Panel
42
Control Levers (Kawasaki Hydraulic System)
43
Pedals and Function Locking Lever
45
Movements of Control Levers
47
Emergency System
49
Batteries
51
Remote Monitoring System
53
Seat
55
Other Facilities
58
Entering/Leaving Operator's Cab
59
Steps and Catwalks
59
Ladder at Upperworks
60
Inspection before Starting the Engine
63
Starting the Engine
66
Starting Procedures
66
Engine Warm
68
Cautions after Startup
68
Checks with the Engine Running
69
Switching off the Engine
70
4 Safety Devices
73
Load Moment Limiter
74
Hoisting Boom Upper Limit Switch
76
Over-Hoist Limit Switch for Main and Aux. Hoisting Hooks
77
Over Roll-Out Limit Switch (3-Wraps Protector)
77
Boom Back-Stop
78
Boom Angle Indicator
79
Slewing Locking Device
79
Hook Clamp
80
Winch Brakes
80
Pawl and Ratchet
80
Anemometer
81
Pharos
81
Engine Working Indicator
82
Slewing/Traveling Indicator and Buzzer
82
Horn
82
Fault Alarm Indicator and Buzzer
83
Emergency Stop Button
83
Function Locking Lever
84
Seat Interlock
84
Gradienter
84
Video Monitoring System
85
Rearview Mirror
85
Operating Locking Switches
86
Combined Instruments Display
86
4�2�25 Lightning Protection System
87
5 Traveling Operation
91
Overview
91
Traveling Operation
94
Movement of the Traveling Levers
94
Combination Operation of Traveling Levers
95
Selection of Traveling Speed
100
Traveling on Slopes Without Load
101
6 Slewing Operation
105
Overview
105
Slewing Operation
106
Slewing Braking
106
Free Slipping
109
Slewing Micro-Motion
109
Overview
111
Preparation before Operation
111
B Main Hoisting - Normal Winch
111
Main Hoisting Winch Operating
112
7 Hoisting Operation
111
Auxiliary Hoisting
113
Operating Micro-Motion
114
Free Fall
114
Converging Flow
116
Overview
121
Preparation before Operation
121
Operating at Normal Speed
122
Auxiliary Hoisting Winch Operating
123
Operating Micro-Motion
124
Operating Micro-Motion
125
Safety Control
125
Converging Flow
126
9 Operation of Hoisting Equipment
127
Single Actions
127
Compound Actions
127
10 Assistant Action
129
11 Operating Instruction
131
Overview
131
Precautions
132
Influence of Wind Speeds
133
Parking the Crane
137
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