pronovost P-992 Operator And Parts Manual

pronovost P-992 Operator And Parts Manual

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P-992 &
P-1020 & P-1020TRC
No. C228
OPERATOR'S / PARTS
MANUAL
Snowblowers
Models
P-992TRC
P-980 &
P-1040 & P-1040TRC
P-980TRC
06/06

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Summary of Contents for pronovost P-992

  • Page 1 OPERATOR'S / PARTS MANUAL Snowblowers Models P-992 & P-992TRC P-980 & P-980TRC P-1020 & P-1020TRC P-1040 & P-1040TRC No. C228 06/06...
  • Page 2 Copyright © Les Machineries Pronovost Inc., 2006 All rights reserved. Printed in Canada.
  • Page 3: Table Of Contents

    Maintenance ......................16 Storage ........................18 Trouble Shooting ...................... 19 Specifications ......................21 Parts List ........................22 Snowblower P-992 ..................22 Snowblower P-992TRC .................. 25 Snowblower P-980 P-1020 P-1040 .............. 28 Snowblowers P-980TRC P-1020TRC P-1040TRC ........31 Semi-industrial Chute PSIG-92104 ..............35 Industrial Chute PCG-92104 ................
  • Page 5: Introduction

    INTRODUCTION CONGRATULATIONS! Thank you for choosing PRONOVOST. We are NOW take a moment to enter the model, serial confident this equipment will meet your requirements number and the date of purchase of your Snowblower in terms of quality, performance and reliability.
  • Page 6: Safety

    SAFETY GENERAL SAFETY WHEN YOU SEE THIS SYMBOL 8) Prolonged exposure to noise may hamper hearing. Protect yourself by wearing adequate protection devices. 9) Hydraulic fluids under pressure can damage your skin. Do not use your hands to locate a leak. 10) Before the beginning of the snow season, inspect all areas where the Snowblower will be used and remove any object which may cause an accident and/or damage...
  • Page 7: Safety With Maintenance

    SAFETY (cont'd) 2) Stop engine and relieve all hydraulic pressures before 10) Before unplugging the chute, always disengage the doing inspection, maintenance or repairs. P.T.O., stop the engine and relieve all hydraulic pressu- res. 3) Never perform any work under the Snowblower while it is supported only by the tractor's hydraulic system.
  • Page 8: Decals

    DECALS SAFETY DECALS The safety decals are affixed wherever special safety precautions are indicated. Locate them on the machine and read them carefully. If a decal is damaged, lost or illegible, install a new one. The following photos indicate where each one must be installed. Figure 3 Figure 4 Decal B...
  • Page 9 DECALS (cont'd) Figure 6 Decal C Part no.: A107 Figure 7 Decal D Part no.: A103 Figure 8 Decal E in Fig. 9 is located directly on the P.T.O. shaft. It is not visible when the safety shield is in place.
  • Page 10: Maintenance Decals

    DECALS (cont'd) Figure 12 Part no.: A 105 Figure 13 Part no.: A 106 Figure 10 Decal F Part no.: A 109 Figure 14 Decal G Part no.: A104 Figure 11 MAINTENANCE DECALS The maintenance decals indicate the points requiring lubrication.
  • Page 11 DECALS (cont'd) Figure 18 Decal J Part no.: 190-07611 Figure 16 Decal H Part no.: 190-06651 Figure 19 Figure 17 - 11 -...
  • Page 12: Assembly

    ASSEMBLY ASSEMBLY 1) The Snowblower is shipped partly assembled. 2) Install 3-point system according to the model of your Snowblower. (See section 10 for parts numbers). Use the holes most convenient to the type of tractor used (Fig. 18). 3) If your snowblower is equipped with the optional 1000 to 540 RPM reducer, install it on the gear box with the plate included (Fig.
  • Page 13: Motor On The Rotary Drum

    ASSEMBLY (cont'd) MOTOR ON THE ROTARY DRUM 1) Tip the Snowblower forward (gear box facing up) and open the guard protecting the drive shaft. 2) Install the mounting plate tightening the bolts lightly (Fig. 21). 3) Bolt hydraulic motor in place pointing the oil outlets to the exterior and install sprocket (Fig.
  • Page 14: Hydraulic Chute Kit: Motor

    ASSEMBLY (cont'd) HYDRAULIC CHUTE ROTATION Motor 1) Install U-shaped UHMW piece , place chute on Snowblower and secure with retaining bracket and bolts provided. 2) Install the mounting plate; put the required spacers between mounting plate and base of chute (see p. 35 to 40 for chute model).
  • Page 15: Start-Up

    STARTING-UP START-UP PROCEDURES 1) Check oil level in gearbox and in speed reducer if so equipped. Use SAE 80W90 gear box oil. 2) Lubricate all points with a good quality multipurpose grease. 3) Check chain take-up adjustment. The spring maintaining the tension must be compressed to a length between 3"...
  • Page 16: Maintenance

    MAINTENANCE 1) Wipe off all grease fittings with a clean cloth 9) Change gearbox oil once a year. Adjust to required before adding grease in order to avoid injecting oil level as per drawing in Parts List section. dirt and sand. SAE 80W90 oil.
  • Page 17 MAINTENANCE ON SPEED REDUCER (with chain) It is extremely important that the chain inside the 1) Remove PTO from the chain box. chain box is tightened. A loose chain will add shocks to the entire box (chain, sprockets, bearings and spline 2) Unscrew the 12 bolts 5/16"...
  • Page 18: Storage

    STORAGE 1) Store the Snowblower in a cool, dry place. 5) Thoroughly inspect all parts of the Snowblower. Replace or repair worn or defective parts. 2) Support the Snowblower with wooden blocks. 6) Touch-up or repaint if necessary. 3) Keep all piston rods in the retracted position. This will assure better protection against the elements.
  • Page 19: Troubleshooting

    TROUBLESHOOTING P.T.O. SHAFT PROBLEM POSSIBLE CAUSE CORRECTION - Premature wear of U-joints and/ - Insufficient lubrication. - Follow lubrication or bluish color of cross journals. recommendations. - Replace defective U-joints. - Excessive working angle. - Make sure the Snowblower inlet face is perpendicular to the ground and if possible readjust 3-point hitch in order to position...
  • Page 20 TROUBLESHOOTING (cont'd) SNOWBLOWER PROBLEM POSSIBLE CAUSE CORRECTION - Raise P.T.O. speed to a minimum - The snow is not being thrown as - Tractor RPM too low. of 540 RPM. far as usual. - Adjust impeller blades closer to - Gap too wide between impeller drum outlet (1/8"...
  • Page 21: Specifications

    SPECIFICATIONS GROUP III P-992 P-980 P-1020 P-1040 Snowblower model P-992 P-980 P-1020 P-1040 Snowblower model Horse power recommended (HP) min.-max. 85 to 125 100 to 150 100 to 150 100 to 150 Working width po. - (cm) 92"(234) 98" (249)
  • Page 22: Parts List

    SNOWBLOWER P-992 170-03771R1 - 22 -...
  • Page 23 SNOWBLOWER P-992 (cont'd) REF. PART # DESCRIPTION 140-00812 Reversible scraper blade 1/2" x 4" x 84 1/2" lg ............319-38325 Plow bolt 7/16" NC x 1 3/4" lg + nut & lock washer ..........9285 Square key ½" x ½" x 4" lg ..................
  • Page 24 Bolt ½" NC x 1¾" lg + nylon locknut ............... 9281 Sprocket 80A30 T 1½" ø ..................9318 Lower auger P-992 (TRC) ..................9335 Upper auger P-992 (TRC) ..................opt. 8144 Sprocket 60A30 T 1¼" ø ..................opt. 9326 Sprocket 60A38 T 1½" ø ..................opt. 110-01612 Impeller 30"...
  • Page 25: Snowblower P-992Trc

    SNOWBLOWER P-992TRC 170-02599 - 25 -...
  • Page 26 SNOWBLOWER P-992TRC (cont'd) REF. PART # DESCRIPTION 140-00812 Reversible scraper blade 1/2" x 4" x 84 1/2" lg ............319-38325 Plow bolt 7/16" NC x 1 3/4" lg + nut & lock washer ..........9326 Sprocket 60A38 T 1½" ø ..................opt. 323-36160 Hexagonal socket set screw 3/8"...
  • Page 27 Bolt 1/2" NC x 1¾" lg + nylon locknut ..............9281 Sprocket 80A30 T 1½" ø ..................9318 Lower auger P-992 (TRC) ..................9335 Upper auger P-992 (TRC) ..................opt. 8144 Sprocket 60A30 T 1¼" ø ..................opt. UC207-20 Bearing 1¼" UC207-20 .................... 110-15201 Hoses support ......................
  • Page 28: Snowblower P-980 P-1020 P-1040

    SNOWBLOWER P-980 P-1020 P-1040 170-03781R1 - 28 -...
  • Page 29 SNOWBLOWER P-980 P-1020 P-1040 (cont'd) REF. PART # DESCRIPTION 140-00832 Reversible scraper blade 1/2" x 4" x 90 1/2" lg ........140-15151 Reversible scraper blade 1/2" x 4" x 95" lg ..........140-00852 Reversible scraper blade 1/2" x 4" x 97" lg ..........319-38325 Plow bolt 7/16"...
  • Page 30 SNOWBLOWER P-980 P-1020 P-1040 (cont'd) REF. PART # DESCRIPTION 346-45000 Nylon locknut 5/8" NC (thin) ..............Std. Roll pin 5/16" x 2" lg ................8374 Adjustable clamp fastener (welded) ............110-16512 Auger drive shaft guard ................110-25011 Auger drive shaft guard ................110-16522 Auger drive shaft guard ................
  • Page 31: Snowblowers P-980Trc P-1020Trc P-1040Trc

    SNOWBLOWERS P-980TRC P-1020TRC P-1040TRC 170-02589R1 - 31 -...
  • Page 32 SNOWBLOWERS P-980TRC P-1020TRC P-1040TRC (cont'd) REF. PART # DESCRIPTION 140-00832 Reversible scraper blade 1/2" x 4" x 90 1/2" lg ..........140-15151 Reversible scraper blade 1/2" x 4" x 95" lg ............ 140-00852 Reversible scraper blade 1/2" x 4" x 97" lg ............ 319-38325 Plow bolt 7/16"...
  • Page 33 SNOWBLOWERS P-980TRC P-1020TRC P-1040TRC (cont'd) REF. PART # DESCRIPTION 26A100 Connecting link no. 100 ................59-100 Offset link no. 100 ..................9470 Idler sprocket #100 ..................160-06511 Spacer 3/4" i.d. x 1 1/4" o.d. x 3/4" lg ............110-01052 Idler ......................110-01063 Threaded rod for idler adjustment + nut 7/16"...
  • Page 34 SNOWBLOWERS P-980TRC P-1020TRC P-1040TRC (cont'd) REF. PART # DESCRIPTION 9330 Upper auger P-980 (TRC) ................opt. 110-25091 Upper auger P-1020 (TRC) ................- opt. 9331 Upper auger P-1040 (TRC) ................- opt. 8144 Sprocket 60A30 T 1¼" ø ................opt. opt. opt. UC207-20 Bearing 1¼"...
  • Page 35: Semi-Industrial Chute Psig-92104

    SEMI-INDUSTRIAL CHUTE PSIG-92104 170-03453 - 35 -...
  • Page 36 SEMI-INDUSTRIAL CHUTE PSIG-92104 REF. PART # DESCRIPTION 110-22553 Chute base ....................110-22933 Access panel..................... 110-22231 Lower chute deflector ................Std. Goupille fendue 1/8" x 1" lg ................ 346-36000 Nylon locknut 3/8" NC ................140-13931 Connecting rod ..................110-22241 Upper chute deflector ................. 300-40370 Bolt 1/2"...
  • Page 37: Industrial Chute Pcg-92104

    INDUSTRIAL CHUTE PCG-92104 170-03483 - 37 -...
  • Page 38 INDUSTRIAL CHUTE PCG-92104 REF. PART # DESCRIPTION 110-00681 Chute adaptor with quick attach ..............Std. Hitch pin clip 5/32" ..................9414 Pin for quick attach (adaptor & extension) ............. 4 PR-92104P-2 Extension 24" ................... opt. PR-92104P Extension 48" ................... opt. 110-22942 Access panel for extension 24"...
  • Page 39: Hydraulic Telescopic Chute Pct-92104

    HYDRAULIC TELESCOPIC CHUTE PCT-92104 170-04071 - 39 -...
  • Page 40 HYDRAULIC TELESCOPIC CHUTE PCT-92104 REF. PART # DESCRIPTION 110-29111 Upper chute deflector ................. 110-29121 Low er chute deflector ................346-36000 Nylon locknut 3/8" ..................378-36500 Flat w asher 3/8" i.d. x 1 1/2" o.d..............Std. Grease fitting 1/4" -28 straight ..............12 140-13931 Connecting rod ..................
  • Page 41: Options

    OPTIONS 170-02115R1 - 41 -...
  • Page 42 Lateral blade (left side) ....................130-08312 Lateral blade (left side) ....................9425 Full flight spiked auger 23" ø for P-992 (TRC) ..............9426 Full flight spiked auger 26" ø for P-980 (TRC) ..............9427 Full flight spiked auger 26" ø for P-1040(TRC) ..............
  • Page 43: Shaft # 9225 & # 9569

    P.T.O. SHAFT # 9225-EG & 9569 (T80) REF. PART # DESCRIPTION 9570 Safety shear yoke M10 (2 bolts) 1 3/4" - 20 splines ..........9453 Safety shear yoke M12 (2 bolts) 1 3/4" - 20 splines ..........9208 U-joint + 4 retaining rings + 1 grease fitting ............9454 Retaining ring ....................
  • Page 44: Shaft # 9475

    P.T.O. SHAFT # 9475, 9475-1 & 9475-2 (T90) REF. PART # DESCRIPTION 9476 Safety shear yoke (2 bolts) 1 3/4" - 20 splines ..........9477 U-joint + 4 retaining rings + 1 grease fitting ..........9478 Retaining ring ..................... 8110 Grease fitting .....................
  • Page 45: Gear Box # 9307

    GEAR BOX # 9307 (T279) OIL LEVEL REF. PART # DESCRIPTION 6314 Oil seal 52 x 85 x 10 ....................30209-A Bearing: cone & cup ....................6318 Extension ....................... 6319 Bolt M10 x 22 ......................32209-A Bearing: cone & cup ....................6321 Shim ........................
  • Page 46: Reduction Gear Box # 9575

    REDUCTION GEAR BOX # 9575 - 150 HP REF. PART # DESCRIPTION 9546 Casing with plug ..................... 6212-RS Bearing 6212 ......................9547 Seal cover (47 x 7) ....................9548 Sprocket 80-3A26 ....................9549 Chain 80-3 x 36" lg ....................6309-RS Bearing 6309 ......................
  • Page 47: Reduction Gear Box # 9609

    REDUCTION GEAR BOX # 9609 - 180 HP REF. PART # DESCRIPTION 9546 Casing with plug ..................... 6212-RS Bearing 6212 ......................9547 Seal cover (47 x 7) ....................9610 Sprocket 80-5A26 ....................9611 Chain 80-5 x 36" lg ....................6309-RS Bearing 6309 ......................
  • Page 48: Reduction Gear Box # 9621

    REDUCTION GEAR BOX # 9621 - 200 HP REF. PART # DESCRIPTION 9622 Housing ......................... 9623 Shaft ........................9624 Ring gear ....................... 9625 Pinion ........................9626 Ring gear ....................... 9627 Cover ........................9628 Spacer ........................9629 Spacer ........................9630 Shim ........................9631 Output shaft ......................
  • Page 49: Cylinder 25Tr08

    CYLINDER 25TR08 15050 REF. PART # DESCRIPTION 1 See #RK25TR O-ring 1/8" x 2¼" x 2½" ................2 See #RK25TR Back-up 2½" o.d. x 3/16 ø ................. 3 See #RK25TR O-ring 3/16" x 2 1/8" x 2½" ............... 4 See #RK25TR O-ring 1/16"...
  • Page 50: Cylinder 15Pc32

    CYLINDER 15PC32 170-04361 REF. PART # DESCRIPTION 150-06561 Head 1 1/2" dia................150-06571 Piston 1 1/2" dia................110-26561 Piston rod 1" dia................110-29631 Cylinder body 1 1/2" dia. (15PC32D) ..........110-29632 Cylinder body 1 1/2" dia. (15PC32G) ..........5 DRTV-18-1.00-31 «U»...
  • Page 51: Hydraulic Motor Mlh-250 & Mlh-315

    HYDRAULIC MOTOR # MLH-250 & MLH-315 CUSHION VALVE H110 MOTOR REF. PART # DESCRIPTION 8368 Set of seals ....................8369 Key for "Orbit" motor ................. - 51 -...
  • Page 52: Torque Chart

    TORQUE CHART TORQUE SPECIFICATION TABLE Thread UNC and UNF Grade 2 Grade 5 Grade 8* Bolt size Torque Torque Torque Pound feet Newton meters Pound feet Newton meters Pound feet Newton meters Inches min. max. min. max. min. max. min. max.
  • Page 53: Warranty

    WARRANTY PRONOVOST warrants this product to the initial All PRONOVOST spare parts purchased are covered purchaser for the period of one year from the date of by a three (3) month warranty. purchase against defects in materials and workmanship. This warranty becomes void and nul if the equipment...
  • Page 56 Ce manuel est aussi disponible en français. Veuillez téléphoner. INNOVATION - EXCELLENCE LES MACHINERIES PRONOVOST INC. 260, route 159, Saint-Tite, Quebec, Canada, G0X 3H0 Tel.: (418) 365-7551, Fax: (418) 365-7954 www.pronovost.qc.ca...

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