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pronovost P-982TRC-150 Operator And Parts Manual

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OPERATOR'S / PARTS
MANUAL
Industrial snowblower
Model
P-982TRC-150
No. C1612
09/06

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Summary of Contents for pronovost P-982TRC-150

  • Page 1 OPERATOR'S / PARTS MANUAL Industrial snowblower Model P-982TRC-150 No. C1612 09/06...
  • Page 2 Copyright © Les Machineries Pronovost Inc., 2006 All rights reserved. Printed in Canada.

  • Page 3: Table Of Contents

    Maintenance ......................14 Storage ........................16 Trouble Shooting ...................... 17 Specifications......................19 Parts List ........................20 Snowblower P-982TRC-150 ................20 Industrial Chute PCG-IND ................24 Hydraulic Telescopic Chute PCT-IND ............26 Semi-industrial Chute PSIG-92104 ..............28 Hydraulic Telescopic chute PCT-92104 ............30 Hydraulic Lateral Blade ..................

  • Page 5: Introduction

    INTRODUCTION CONGRATULATIONS! Thank you for choosing PRONOVOST. We are NOW take a moment to enter the model, serial confident this equipment will meet your requirements number and the date of purchase of your Snowblower in terms of quality, performance and reliability.

  • Page 6: Safety

    SAFETY GENERAL SAFETY WHEN YOU SEE THIS SYMBOL 8) Prolonged exposure to noise may hamper hearing. Protect yourself by wearing adequate protection devices. 9) Hydraulic fluids under pressure can damage your skin. Do not use your hands to locate a leak. 10) Before the beginning of the snow season, inspect all areas where the Snowblower will be used and remove any object which may cause an accident and/or damage...

  • Page 7: Safety With Maintenance

    SAFETY (cont'd) 2) Stop engine and relieve all hydraulic pressures before 10) Before unplugging the chute, always disengage the doing inspection, maintenance or repairs. P.T.O., stop the engine and relieve all hydraulic pressu- res. 3) Never perform any work under the Snowblower while it is supported only by the tractor's hydraulic system.

  • Page 8: Decals

    DECALS SAFETY DECALS The safety decals are affixed wherever special safety precautions are indicated. Locate them on the machine and read them carefully. If a decal is damaged, lost or illegible, install a new one. The following photos indicate where each one must be installed. Figure 3 Figure 4 Decal B...
  • Page 9 DECALS (cont'd) Figure 6 Decal C Part no.: A112 Figure 7 Decal D Part no.: A103 Figure 8 Decal E in Fig. 9 is located directly on the P.T.O. shaft. It is not visible when the safety shield is in place.

  • Page 10: Maintenance Decals

    DECALS (cont'd) Figure 12 Part no.: A 105 Figure 13 Part no.: A 106 Figure 10 Decal F Part no.: A 109 Figure 14 Decal G Part no.: A104 Figure 11 MAINTENANCE DECALS The maintenance decals indicate the points requiring lubrication.
  • Page 11 DECALS (cont'd) Figure 17 Figure 16 Decal H Part no.: 190-06681 - 11 -...

  • Page 12: Assembly

    ASSEMBLY ASSEMBLY 1) The Snowblower is shipped partly assembled. 2) Install P.T.O. shaft and place the shear pin end on the Snowblower side. Then attach safety shield support chain as shown (Fig. 18). WARNING: The telescoping tubes of the drive shaft must never be allowed to bottom out while maintaining a minimum overlap of 6 inches.

  • Page 13: Start-Up

    STARTING-UP START-UP PROCEDURES 1) Check oil level in gearbox and in speed reducer if so equipped. Adjust to required oil level as per Use SAE 80W90 drawing in Parts List section. oil. 2) Lubricate all points with a good quality multipurpose grease.

  • Page 14: Maintenance

    MAINTENANCE 1) Wipe off all grease fittings with a clean cloth 11) Check all nuts and bolts once a year. If necessary before adding grease in order to avoid injecting use torque chart on page 43. dirt and sand. 12) Standard scraper blades are reversible. Reverse 2) Repair or replace damaged grease fittings.
  • Page 15 MAINTENANCE ON SPEED REDUCER 3) With a hammer and a screw-driver or a chisel, It is extremely important that the chain inside the chain box is tightened. A loose chain will add shocks gently turn both covers in the same direction to the entire box (chain, sprockets, bearings and spline until the next hole of the cover is in line with couplings to gearbox).

  • Page 16: Storage

    STORAGE 1) Store the Snowblower in a cool, dry place. 5) Thoroughly inspect all parts of the Snowblower. Replace or repair worn or defective parts. 2) Support the Snowblower with wooden blocks. 6) Touch-up or repaint if necessary. 3) Keep all piston rods in the retracted position. This will assure better protection against the elements.

  • Page 17: Troubleshooting

    TROUBLESHOOTING P.T.O. SHAFT PROBLEM POSSIBLE CAUSE CORRECTION - Premature wear of U-joints and/ - Insufficient lubrication. - Follow lubrication or bluish color of cross journals. recommendations. - Replace defective U-joints. - Excessive working angle. - Make sure the Snowblower inlet face is perpendicular to the ground and if possible readjust 3-point hitch in order to position...
  • Page 18 TROUBLESHOOTING (cont'd) SNOWBLOWER PROBLEM POSSIBLE CAUSE CORRECTION - Raise P.T.O. speed to a minimum - The snow is not being thrown as - Tractor RPM too low. of 540 RPM. far as usual. - Adjust impeller blades closer to - Gap too wide between impeller drum outlet (1/8"...

  • Page 19: Specifications

    SPECIFICATIONS Model P-982TRC-200 Horse power required 100 to 150 HP Approximative performance 800 tons imp. / hour with 125 HP tractor Height including telescopic chute 149" extended / 123" retracted Height - chute base " Frame height 48" Lateral blades cutting height Std: 58 "...

  • Page 20: Parts List

    INDUSTRIAL SNOWBLOWER P-982TRC-150 170-03981 - 20 -...
  • Page 21 INDUSTRIAL SNOWBLOWER P-982TRC-150 (cont'd) REF. PART # DESCRIPTION 140-10512 Scraper blade, carbon steel, not reversible, sharpened 1/2" x6" x90 7/8" lg ..319-40340 Plow bolt 1/2" NC x 2" lg + nut & lock w asher ..........110-32872 Skid shoe (right side) .................

  • Page 22: Std

    INDUSTRIAL SNOWBLOWER P-982TRC-150 REF. PART # DESCRIPTION Std. Grease fitting1/4-28 straight ............... 10 110-11372 Side shaft & shearplat e (long side) + splined adaptor (20 splines) ....110-11361 Side shaft & shearplat e (short side) ............. 140-08541 Key for auger drive shaft & shearplate (short side) .........
  • Page 23 INDUSTRIAL SNOWBLOWER P-982TRC-150 REF. PART # DESCRIPTION 130-19581 Right lateral blade ..................300-38280 Bolt 7/16" NC x 1 1/4" lg + nylon locknut ........... 130-05911 Deflector ....................160-08421 Aluminium bronze bushing 1 3/4” i.d. x 2” lg ..........130-13752 Impeller blade ...................

  • Page 24: Industrial Chute Pcg-Ind

    INDUSTRIAL CHUTE PCG-IND 170-02407 HEAVY DUTY MODEL - 24 -...
  • Page 25 INDUSTRIAL CHUTE PCG-IND HEAVY DUTY MODEL REF. PART # DESCRIPTION 110-00681 Chute adaptor with quick attach ..............Std. Hitch pin clip 5/32" ..................9414 Pin for quick attach (adaptor & extension) ............. PR-IND Extension 48" ................... opt. 110-22952 Access panel for extension 48" # PR-92104P ..........opt.

  • Page 26: Hydraulic Telescopic Chute Pct-Ind

    HYDRAULIC TELESCOPIC CHUTE PCT-IND 170-02397 HEAVY DUTY MODEL - 26 -...

  • Page 27: Bolt 7/16" Nc X 3" Lg + Nylon Locknut

    HYDRAULIC TELESCOPIC CHUTE PCT-IND HEAVY DUTY MODEL REF. PART # DESCRIPTION 110-13463 Upper chute deflector ................. 110-13492 Lower chute deflector ................346-36000 Nylon locknut 3/8" ..................378-36500 Washer 3/8" i.d. x 1 1/2" o.d..............Std. Grease fitting 1/4"-28 straight ..............12 140-13931 Connecting rod ..................

  • Page 28: Semi-Industrial Chute Psig-92104

    SEMI-INDUSTRIAL CHUTE PSIG-92104 (for industrial snowblower) 170-03463 - 28 -...
  • Page 29 SEMI-INDUSTRIAL CHUTE PSIG-92104 (for industrial snowblower) REF. PART # DESCRIPTION 110-22552 Chute base ....................110-22932 Access panel ..................... 110-22231 Lower chute deflector ................Std. Goupille fendue 1/8" x 1" lg ................ 346-36000 Nylon locknut 3/8" NC ................140-13931 Connecting rod ..................110-22241 Upper chute deflector .................

  • Page 30: Hydraulic Telescopic Chute Pct-92104

    HYDRAULIC TELESCOPIC CHUTE PCTHG-92104 (for industrial snowblower) 170-04221 - 30 -...
  • Page 31 HYDRAULIC TELESCOPIC CHUTE PCTHG-92104 (for industrial snowblower) REF. PART # DESCRIPTION 110-29111 Upper chute deflector ................. 110-29121 Lower chute deflector ................346-36000 Nylon locknut 3/8" ..................378-36500 Washer 3/8" i.d. x 1 1/2" o.d..............Std. Grease fitting 1/4"-28 straight ..............12 140-13931 Connecting rod ..................

  • Page 32: Hydraulic Lateral Blade

    LATERAL HYDRAULIC BLADES 170-02695 REF. PART # DESCRIPTION 110-14442 Sharpened lateral blade (carbon steel, right side) ........319-40325 Plow bolt 1/2" NC x 1 3/4" lg + nut & lock washer ........10 10 300-34310 Bolt 5/16" NC x 1 1/2" lg ..............140-00481 Hose clamp ..................

  • Page 33: Reduction Gear Box Options

    Bolt 1/2" NC x 1 1/2" lg + nylon locknut & flat washer ....... 130-19521 Mounting plate for 3 or 5 chains reduction gear box on P-982TRC-150 ... 110-19611 Mounting box for 3 gears reduction gear box on P-982TRC-150 ....

  • Page 34: Reduction Gear Box # 9575 150 Hp

    REDUCTION GEAR BOX # 9575 150 HP REF. PART # DESCRIPTION 9546 Casing with plug ..................... 6212-RS Bearing 6212 ......................9547 Seal cover (47 x 7) ....................9548 Sprocket 80-3A26 ....................9549 Chain 80-3 x 36" lg ....................6309-RS Bearing 6309 ......................9550 Input cover with hole ....................

  • Page 35: Reduction Gear Box # 9609 180 Hp

    REDUCTION GEAR BOX # 9609 180 HP REF. PART # DESCRIPTION 9546 Casing with plug ..................... 6212-RS Bearing 6212 ......................9547 Seal cover (47 x 7) ....................9610 Sprocket 80-5A26 ....................9611 Chain 80-5 x 36" lg ....................6309-RS Bearing 6309 ......................9550 Input cover with hole ....................

  • Page 36: Reduction Gear Box # 9621 - 200 Hp

    REDUCTION GEAR BOX # 9621 - 200 HP REF. PART # DESCRIPTION 9622 Housing ......................... 9623 Shaft ........................9624 Ring gear ....................... 9625 Pinion ........................9626 Ring gear ....................... 9627 Cover ........................9628 Spacer ........................9629 Spacer ........................9630 Shim ........................9631 Output shaft ......................

  • Page 37: 9598, 9599, 9604

    P.T.O. SHAFT # 9598, 9599 & 9604 REF. PART # DESCRIPTION 9481 Yoke with hole 1 3/8" - 6 splines with lock yoke (540 RPM) ......9482 Yoke with hole 1 3/8" - 21 splines with lock yoke (1000 RPM) ......9483 Yoke with hole 1 3/4"...

  • Page 38: Gear Box # 9307

    GEAR BOX # 9307 (T279) REF. PART # DESCRIPTION 6314 Oil seal 52 x 85 x 10 ....................6315 Bearing 30209: cone ....................6317 Bearing 30209: cup ....................6318 Extension ....................... 6319 Bolt M10 x 22 ......................6320 Bearing 32209: cone ....................6321 Shim ........................

  • Page 39: Cylinder 25Tr08

    CYLINDER 25TR08 15050 REF. PART # DESCRIPTION See RK25TR O-ring 1/8" x 2¼" x 2½" ................See RK25TR Back-up 2½" o.d. x 3/16 ø ................. See RK25TR O-ring 3/16" x 2 1/8" x 2½" ............... See RK25TR O-ring 1/16" x 5/8" x 3/4" ................See RK25TR O-ring 1/8"...

  • Page 40: Cylinder # 190-03531

    CYLINDER # 190-03531 (25TR08 modified) 170-02381 REF. PART # DESCRIPTION See RK25TR O-ring 1/8" x 2¼" x 2½" ................See RK25TR Back-up 2½" o.d. x 3/16 ø ................. See RK25TR O-ring 3/16" x 2 1/8" x 2½" ............... See RK25TR O-ring 1/16"...

  • Page 41: Cylinder 20G28

    CYLINDER 20G28 170-00671 REF. PART # DESCRIPTION BU-326 Back-up 3/16" x 1 5/8" x 2" ............... OR-326 O-ring 3/16" x 1 5/8" x 2" ................OR-016 O-ring 1/16" x 5/8" x 3/4" ................OR-216 O-ring 1/8" x 1 1/8" x 1 3/8" ..............BU-216 Back-up ring 1/8"...

  • Page 42: Hydraulic Motor Mlh315

    HYDRAULIC MOTOR # MLH315 CUSHION VALVE MOTOR REF. PART # DESCRIPTION 8368 Set of seals ....................8369 Key for "Orbit" motor ................. - 42 -...

  • Page 43: Torque Chart

    TORQUE CHART TORQUE SPECIFICATION TABLE Thread UNC and UNF Grade 2 Grade 5 Grade 8* Bolt size Torque Torque Torque Pound feet Newton meters Pound feet Newton meters Pound feet Newton meters Inches min. max. min. max. min. max. min. max.

  • Page 44: Warranty

    WARRANTY PRONOVOST warrants this product to the initial All PRONOVOST spare parts purchased are covered purchaser for the period of one year from the date of by a three (3) month warranty. purchase against defects in materials and workmanship. This warranty becomes void and nul if the equipment...
  • Page 48 Ce manuel est aussi disponible en français. Veuillez téléphoner. INNOVATION - EXCELLENCE LES MACHINERIES PRONOVOST INC. 260, route 159, Saint-Tite, Quebec, Canada, G0X 3H0 Tel.: (418) 365-7551, Fax: (418) 365-7954 www.pronovost.qc.ca...

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